CN207408349U - The line flaw detection detection device of continuous extruder - Google Patents
The line flaw detection detection device of continuous extruder Download PDFInfo
- Publication number
- CN207408349U CN207408349U CN201721291753.8U CN201721291753U CN207408349U CN 207408349 U CN207408349 U CN 207408349U CN 201721291753 U CN201721291753 U CN 201721291753U CN 207408349 U CN207408349 U CN 207408349U
- Authority
- CN
- China
- Prior art keywords
- copper bar
- seat
- traversing
- flaw detection
- continuous extruder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 35
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229910052802 copper Inorganic materials 0.000 claims abstract description 39
- 239000010949 copper Substances 0.000 claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000523 sample Substances 0.000 claims abstract description 13
- 238000007639 printing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 10
- 230000007547 defect Effects 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002950 deficient Effects 0.000 abstract description 6
- 238000004458 analytical method Methods 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model discloses a kind of line flaw detection detection device of continuous extruder, includes across the portal frame for squeezing copper bar, the traversing seat being slidably mounted on transverse to copper bar on portal frame, the traversing servomotor of the traversing seat of driving, the lifting seat slided up and down on traversing seat, the lift servo motor for driving lifting seat and the water nozzle and ultrasonic probe for being vertically mounted on lifting seat.It may be implemented in using the utility model line flaw detection detection device on continuous extruder extrusion process and implement to carry out online quality monitoring to copper bar, the various mass defects of copper bar are detected in time, and mark or at once the progress analysis of causes are carried out in defective locations and make respective handling.So as to improve production efficiency and lumber recovery, production cost is reduced.
Description
Technical field
The utility model is related to the continuous extruder technical field of copper bar, the line flaw detection inspection especially on continuous extruder
Survey device.
Background technology
The copper busbar of electrician is known as copper bar (hereinafter referred to as copper bar) in Copper fabrication industry, is that a kind of bar that drawn from above is squeezed through continuous
Press presses the continuous product in section of certain width and thickness extrusion forming, and length then presses customer requirement scale.It extensively should
It is a kind of expensive goods of industry-by-industry in industries such as electric power, electronics, communication, track traffics.
It is 3500kg or so that it is a roll of, which to draw bar on generally, squeezes the copper bar as entire volume by continuous extruder, then arrives and draw light
Drawing light, then scale are carried out on machine, then carries out manually ultrasonic examination, flaw detection is scrapped after finding defect.This is manual
Ultrasonic examination detection not only low production efficiency, waste many manpowers, too many product also often occur due to defective
The phenomenon that scrapping or even being scrapped when there is the product after scale by the gross more than the defect, causes that lumber recovery is low, production cost is high.
Under normal circumstances, essentially from several aspects the defects of copper bar：1st, draw on bar per se with the defects of；2nd, copper bar exists
In extrusion process caused by the factors such as equipment, moulds of industrial equipment, technique, personnel's operation.
Therefore, it is necessary to implement online quality monitoring on continuous extruder extrusion process, each of copper bar is detected in time
Kind mass defect carries out mark or at once the progress analysis of causes in defective locations and makes respective handling.Caused by drawing bar on being,
It then replaces with and draws bar and reserve for other use；It is that the factors such as equipment, moulds of industrial equipment, technique, the personnel's operation of continuous extruder process cause
, then it adjusts accordingly, it is ensured that the product for flowing into subsequent processing is all certified products, while is reduced after scale manually
Ultrasonic examination process.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of line flaw detection detection device for continuous extruder.
Used technical solution to solve above-mentioned technical problem：A kind of line flaw detection detection device of continuous extruder,
It is characterized in that：Include across squeezing the portal frame of copper bar, the traversing seat being slidably mounted on transverse to copper bar on portal frame, drive
The traversing servomotor for moving traversing seat, the lifting seat slided up and down on traversing seat, the lift servo electricity for driving lifting seat
Machine and the water nozzle and ultrasonic probe for being vertically mounted on lifting seat.
On the basis of the above, the outbound course side of the portal frame is equipped with air knife de-watering apparatus.
On the basis of the above, the outbound course side of the air knife de-watering apparatus is equipped with mark printing device.
On the basis of the above, it is equipped with and is servo-actuated in the water tank of traversing seat below copper bar.
Using advantageous effect caused by the utility model：It may be implemented in using the utility model line flaw detection detection device
Implement to carry out online quality monitoring to copper bar on continuous extruder extrusion process, detect that the various quality of copper bar lack in time
It falls into, mark or at once the progress analysis of causes are carried out in defective locations and makes respective handling.So as to improve production efficiency and become a useful person
Rate reduces production cost.
Description of the drawings
Fig. 1 is the structure diagram of the line flaw detection detection device of the utility model continuous extruder.
Specific embodiment
As shown in Figure 1, a kind of line flaw detection detection device of continuous extruder, includes across the gantry for squeezing copper bar 1
Frame 2, the traversing seat 3 being slidably mounted on transverse to copper bar 1 on portal frame 2, the traversing servomotor 4 of the traversing seat 3 of driving, upper downslide
The dynamic lifting seat 5 being mounted on traversing seat 3 drives the lift servo motor 6 of lifting seat 5 and is vertically mounted on lifting seat 5
Water nozzle 7 and ultrasonic probe 8.
On draw bar 9 after 10 extrusion molding of continuous extruder, be processed into copper bar 1.After copper bar 1 squeezes out, lift servo motor 6
Water nozzle 7 and ultrasonic probe 8 is driven to decline, the water that water nozzle 7 sprays forms moisture film on copper bar 1, and ultrasonic probe 8 contacts copper bar
1 carries out ultrasonic examination.Traversing servomotor 4 drives lifting seat 5 to be moved together with water nozzle 7 and 8 transverse reciprocating of ultrasonic probe simultaneously
It is dynamic, ultrasonic probe 8 is made to carry out comprehensive carrying out flaw detection to copper bar 1.To ensure the 100% of copper bar 1 detection, water nozzle 7 and super
Sonic probe 8 can set multigroup structure in a row, can so ensure to complete 100% ultrasound examination to copper bar.
Bidimensional float design can be used in the installation of ultrasonic probe 8, is so suitable for inclining caused by copper bar surface irregularity
Tiltedly variation.And double crystal probe can be used in ultrasonic probe 8, and end should set the wear-resisting water jacket (contact shoes) of probe.
Further, the outbound course side of the portal frame 2 is equipped with air knife de-watering apparatus 11.Air knife de-watering apparatus 11 is right
The copper bar for completing carrying out flaw detection is removed water.
Further, the outbound course side of the air knife de-watering apparatus 11 is equipped with mark printing device 12.When detecting
When copper bar 1 is defective, signal is sent in copper bar fault location inkjet printing to mark printing device 12, makes mark, ink-jet mark
It place can the sawing in scale.
Further, it is equipped with and is servo-actuated in the water tank 13 of traversing seat 3 in the lower section of copper bar 1, is supplied water for water nozzle 7.
It may be implemented on continuous extruder extrusion process and implement to copper bar using the utility model line flaw detection detection device
Online quality monitoring is carried out, detects the various mass defects of copper bar in time, mark is carried out in defective locations or is carried out at once
The analysis of causes simultaneously makes respective handling.Thus corresponding flaw detection shutdown standard can be formulated：First, the continuous appearance of 10 meters of copper bar 10 lacks
When falling into, continuous extruder autostop；2nd, there is autostop during 30 defects in 50 meters of copper bar.It is carried out after shutdown by operator
It checks, in this way being then adjusted the problems such as equipment, moulds of industrial equipment, technique；That draws bar problem in this way then hangs out that draw bar another
It uses it for anything else, is produced using bar is drawn on other.
Claims (4)
1. a kind of line flaw detection detection device of continuous extruder, it is characterised in that：Include across squeeze copper bar portal frame,
The traversing seat that is slidably mounted on transverse to copper bar on portal frame, the traversing seat of driving traversing servomotor, slide up and down and be mounted on
The lift servo motor of lifting seat, driving lifting seat on traversing seat and the water nozzle and ultrasonic wave for being vertically mounted on lifting seat
Probe.
2. the line flaw detection detection device of continuous extruder according to claim 1, it is characterised in that：The portal frame
Outbound course side is equipped with air knife de-watering apparatus.
3. the line flaw detection detection device of continuous extruder according to claim 2, it is characterised in that：The air knife water removal
The outbound course side of device is equipped with mark printing device.
4. according to the line flaw detection detection device of any continuous extruders of claim 1-3, it is characterised in that：In copper bar
Lower section be equipped with and be servo-actuated in the water tank of traversing seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721291753.8U CN207408349U (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection device of continuous extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721291753.8U CN207408349U (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection device of continuous extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207408349U true CN207408349U (en) | 2018-05-25 |
Family
ID=62407362
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721291753.8U Expired - Fee Related CN207408349U (en) | 2017-09-30 | 2017-09-30 | The line flaw detection detection device of continuous extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207408349U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107505398A (en) * | 2017-09-30 | 2017-12-22 | 佛山市华鸿铜管有限公司 | The line flaw detection detection means of continuous extruder |
-
2017
- 2017-09-30 CN CN201721291753.8U patent/CN207408349U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107505398A (en) * | 2017-09-30 | 2017-12-22 | 佛山市华鸿铜管有限公司 | The line flaw detection detection means of continuous extruder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: On-line crack detection device for continuous extruding machine Effective date of registration: 20190925 Granted publication date: 20180525 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN HUAHONG COPPER TUBE CO.,LTD. Registration number: Y2019440000074 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210817 Granted publication date: 20180525 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN HUAHONG COPPER TUBE Co.,Ltd. Registration number: Y2019440000074 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: On line flaw detection device for continuous extruder Effective date of registration: 20211126 Granted publication date: 20180525 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN HUAHONG COPPER TUBE CO.,LTD. Registration number: Y2021980013406 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220831 Granted publication date: 20180525 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN HUAHONG COPPER TUBE CO.,LTD. Registration number: Y2021980013406 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: On-line flaw detection device for continuous extrusion press Effective date of registration: 20220919 Granted publication date: 20180525 Pledgee: China Co. truction Bank Corp Foshan branch Pledgor: FOSHAN HUAHONG COPPER TUBE CO.,LTD. Registration number: Y2022980015607 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180525 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |