Lamp holder assembles equipment
Technical field
This utility model relates to lamp holder and assembles field, assembles equipment particularly to a kind of lamp holder.
Background technology
In prior art when assembling lamp holder, generally assembling by the way of artificial, need to use substantial amounts of manpower, not only human cost is high, and packaging efficiency is low.
Utility model content
This utility model provide a kind of simple in construction, low cost, can realize lamp holder automatic assembling lamp holder assemble equipment.
For solving the problems referred to above, as an aspect of the present utility model, it is provided that a kind of lamp holder assembles equipment, including: first plugs into conveying chain mechanism;Charging mechanical hand, moves to carrier chain drive mechanism for the workpiece grabbing on conveying chain mechanism of plugging into described first;First rotary feeding mechanism, for described workpiece is moved to the first rotating disk mechanism by described carrier chain drive mechanism, rotating of described first rotating disk mechanism is disposed with the live wire aligning gear for processing described workpiece, lamp socket aligning gear, screw socket assemble mechanism, screw socket positive pressure mechanism and screw socket screwing mechanism on path, and the described workpiece after described screw socket screwing mechanism processes is moved on described carrier chain drive mechanism by described first rotary feeding mechanism;Second rotary feeding mechanism, for the described workpiece after described screw socket screwing mechanism processes on described carrier chain drive mechanism is moved to the second rotating disk mechanism, the rotation path of described second rotating disk mechanism is disposed with and lights mechanism for testing, cut live wire mechanism, rivet feed mechanism, rivet hold-down mechanism and screw socket and rivet tightly mechanism;Discharging mechanical hand, for by through described screw socket rivet tightly mechanism process after described workpiece move to second and plug into conveying chain mechanism.
Preferably, described first rotary feeding mechanism and described second rotary feeding mechanism all include for provide the first servomotor of rotary power, clip claw assembly, for the cylinder driving described clip claw assembly to enter folding and for the cylinder driving described clip claw assembly to move up and down.
Preferably, described live wire aligning gear include gas pawl, the multiple whole line sheet being arranged on described gas pawl, for the cylinder driving described whole line sheet to move up and down, for the cylinder driving described gas pawl to seesaw and for the manual adjustment means that the height of described gas pawl is adjusted.
Preferably, described lamp socket aligning gear includes gland, for controlling cylinder that described gland presses down and for regulating the manual adjustment means of described gland height.
Preferably, described screw socket assemble mechanism includes sub-material unit, screw socket placement unit and wears live wire unit, described sub-material unit include screw socket feed rail, screw socket tool, for having material in described screw socket tool being detected time generate the first signal photoelectric sensor and for described first signal trigger under drive described screw socket tool to move forward cylinder;Described screw socket placement unit includes pressing from both sides screw socket finger, for driving described folder screw socket finger to carry out the gas pawl of folding, for the Z axis slide unit driving described gas pawl to move at Z axis with for the X-axis slide unit driving described gas pawl to move in X-axis;Described wear live wire unit include live wire fairlead, wear live wire finger, gland, the axis of guide, guiding pin, flange seat and spring, for drive the cylinder of described live wire fairlead and wear live wire fingers opening-closing described in drive wear live wire gas pawl, described gland, guiding pin, flange seat and spring are installed on the described axis of guide, described live wire fairlead is worn on live wire finger described in being arranged on, described in wear live wire finger mounted and wear on live wire gas pawl described.
Preferably, described screw socket positive pressure mechanism includes screw socket compressing fixture, for driving the gas pawl of described screw socket compressing fixture, for driving the cylinder of described gas pawl and for the manual height governor motion being adjusted the height of described cylinder.
Preferably, described screw socket screwing mechanism include gas pawl, for the cylinder A driving described gas pawl to move downward, for the spring making described gas pawl be pressed downward against by screw socket, be used for the motor driving described gas pawl to rotate, the collar installing plate being used for fixing and positioning lamp socket and be used for the cylinder B driving described collar installing plate to move up and down.
Preferably, described in light mechanism for testing and include gas pawl and for sensing the photoconductive resistance whether detected lamp is lit, described gas pawl includes finger, the electrode being arranged on described finger and for regulating the manual adjustment means of described finger height.
Preferably, cut live wire mechanism described in and include pneumatic scissors, for the slide unit cylinder driving described pneumatic scissors to seesaw, for installing the gas pawl of described pneumatic scissors and being arranged on the finger on described gas pawl.
Preferably, described rivet feed mechanism include swing arm, for the servomotor driving described swing arm to rotate, be arranged in described swing arm Cam Follower, for installing the slide rail guide plate of described swing arm, for capturing the gas pawl of rivet, the finger being arranged on described gas pawl and the cylinder for pre-pressure rivet, described gas pawl and described cylinder are installed in described swing arm;Described rivet hold-down mechanism includes fore-set and realizes the cylinder of rivet secondary compression for driving described fore-set to move downward;Described screw socket mechanism of riveting tightly includes push pedal, connecting rod, turning set, thimble and for driving described turning set to rotate so that described thimble to promote forward the cylinder thrusting screw socket by described connecting rod and described push pedal.
This utility model can realize the automatic assembling to lamp holder, has simple in construction, low cost, feature that efficiency is high.
Accompanying drawing explanation
Fig. 1 schematically shows overall structure schematic diagram of the present utility model;
Fig. 2 schematically shows the first conveying chain mechanism and second of plugging into and plugs into the structural representation of conveying chain mechanism;
Fig. 3 schematically shows the structural representation of charging mechanical hand;
Fig. 4 schematically shows the structural representation of carrier chain drive mechanism;
Fig. 5 schematically shows the first rotary feeding mechanism and the structural representation of the second rotary feeding mechanism;
Fig. 6 schematically shows the first rotating disk mechanism and the structural representation of the second rotating disk mechanism;
Fig. 7 schematically shows the structural representation of live wire aligning gear;
Fig. 8 schematically shows the structural representation of lamp socket aligning gear;
Fig. 9 schematically shows the structural representation of screw socket assemble mechanism;
Figure 10 schematically shows the structural representation of screw socket positive pressure mechanism;
Figure 11 schematically shows the structural representation of screw socket screwing mechanism;
Figure 12 schematically shows the structural representation lighting mechanism for testing;
Figure 13 schematically shows the structural representation cutting live wire mechanism;
Figure 14 schematically shows the structural representation of rivet feed mechanism;
Figure 15 schematically shows the structural representation of rivet feeding distribution mechanism;
Figure 16 schematically shows the structural representation of rivet hold-down mechanism;
Figure 17 schematically shows screw socket and rivets tightly the structural representation of mechanism.
Reference in figure: 1, the first rotary feeding mechanism;2, live wire aligning gear;3, lamp socket aligning gear;4, screw socket assemble mechanism;5, screw socket positive pressure mechanism;6, screw socket screwing mechanism;7, mechanism for testing is lighted;8, live wire mechanism is cut;9, rivet feed mechanism;10, rivet feeding distribution mechanism;11, rivet hold-down mechanism;12, screw socket is riveted tightly mechanism;13, the first rotating disk mechanism;14, carrier chain drive mechanism;15, first plug into conveying chain mechanism;16, charging mechanical hand;17, discharging mechanical hand;18, the second rotating disk mechanism;19, screw socket vibrating disk;20, the second rotary feeding mechanism;21, second plug into conveying chain mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in detail, but the multitude of different ways that this utility model can be defined by the claims and cover is implemented.
Refer to Fig. 1-Figure 17, this utility model provides a kind of lamp holder and assembles equipment, including: first plugs into conveying chain mechanism 15;Charging mechanical hand 16, moves to carrier chain drive mechanism 14 for the workpiece grabbing on conveying chain mechanism 15 of plugging into first;First rotary feeding mechanism 1, for workpiece is moved to the first rotating disk mechanism 13 by carrier chain drive mechanism 14, the rotating of first rotating disk mechanism 13 is disposed with the live wire aligning gear 2 for processing workpiece, lamp socket aligning gear 3, screw socket assemble mechanism 4, screw socket positive pressure mechanism 5 and screw socket screwing mechanism 6 on path, and the workpiece after screw socket screwing mechanism 6 processes is moved on carrier chain drive mechanism 14 by the first rotary feeding mechanism 1;Second rotary feeding mechanism 20, for the workpiece after screw socket screwing mechanism 6 processes on carrier chain drive mechanism 14 being moved to the second rotating disk mechanism 18, the rotation path of the second rotating disk mechanism 18 is disposed with and lights mechanism for testing 7, cut live wire mechanism 8, rivet feed mechanism 9, rivet hold-down mechanism 11 and screw socket and rivet tightly mechanism 12;Discharging mechanical hand 17, for by through screw socket rivet tightly mechanism 12 process after workpiece move to second and plug into conveying chain mechanism 21.
During use, by expect the most on hand to be put into semi-finished product lamp first plug into conveying chain mechanism 15 tool on (positions of the most mobile two tools), then by charging mechanical hand 16 semi-finished product lamp pawl taken and (captures 2) on the tool moving to carrier chain drive mechanism 14 every time.First rotary feeding mechanism 1 captures semi-finished product lamp and moves on the tool of the first rotating disk mechanism 13 and clamp, and starts to rotate counterclockwise, and the first rotating disk mechanism 13 has six stations, and each station has two tools.
When the tool on the first rotating disk mechanism 13 moves to live wire aligning gear 2, realize live wire to be corrected to center by this mechanism;When the tool on the first rotating disk mechanism 13 moves to lamp socket aligning gear 3 during screw socket assemble mechanism 4, realized screw socket through the live wire of semi-finished product lamp by this mechanism, be installed on semi-finished product lamp;When the tool on the first rotating disk mechanism 13 moves to screw socket positive pressure mechanism 5, realize screw socket positive pressure to rectify a deviation by this mechanism;When the tool on the first rotating disk mechanism 13 moves to screw socket screwing mechanism 6, realize screw socket to be tightened on lamp socket by this mechanism;When the tool on the first rotating disk mechanism 13 moves to the first rotary feeding mechanism 1, this mechanism logical moves the semi-finished product lamp of the part assembling procedure that is over to the tool of carrier chain drive mechanism 14, and thus mechanism transports to subsequent processing, new unassembled semi-finished product lamp is moved to the tool of the first rotating disk mechanism 13 simultaneously, circulate successively.
When the semi-finished product lamp assembling process portion is moved to the second rotary feeding mechanism 20 by carrier chain drive mechanism 14, thus semi-finished product lamp is moved to the tool of the second rotating disk mechanism 18 by mechanism.Second rotating disk mechanism 18 also has six stations, and each station has two tools.
When the tool on the second rotating disk mechanism 18 moves to when lighting mechanism for testing 7, realize lighting the quality of detection lamp by this mechanism;When the tool on the second rotating disk mechanism 18 moves to when cutting live wire mechanism 8, by this mechanism, live wire is resected to suitable length;When the tool on the second rotating disk mechanism 18 moves to rivet feed mechanism 9, by this mechanism, rivet is put into screw sheel top pretension from rivet feeding distribution mechanism 10, after the most double shake dish supplied materials of effect of rivet feeding distribution mechanism 10, rivet is navigated to the spacing specified;When the tool on the second rotating disk mechanism 18 moves to rivet hold-down mechanism 11, rivet is compressed by this mechanism;When the tool on the second rotating disk mechanism 18 moves and rivets tightly mechanism 12 to screw socket, screw socket is riveted tightly by this mechanism.
Finally, discharging mechanical hand 17 the non-defective unit lamp that will complete lamp holder assembling procedure captures, be put into second plug into conveying chain mechanism 21 tool on, and be delivered to aging production line.
Of course, owing to have employed technique scheme, this utility model can realize the automatic assembling to lamp holder, has simple in construction, low cost, feature that efficiency is high.
Preferably, the first rotary feeding mechanism 1 and the second rotary feeding mechanism 20 all include for provide the first servomotor of rotary power, clip claw assembly, for driving clip claw assembly to enter the cylinder of folding and for the cylinder driving clip claw assembly to move up and down.
Preferably, live wire aligning gear 2 include gas pawl, the multiple whole line sheet that is arranged on gas pawl, for the cylinder driving whole line sheet to move up and down, for the cylinder driving gas pawl to seesaw and for the manual adjustment means that the height of gas pawl is adjusted.
Preferably, lamp socket aligning gear 3 includes gland, for controlling cylinder that gland presses down and for regulating the manual adjustment means of gland height.
Preferably, screw socket assemble mechanism 4 includes sub-material unit, screw socket placement unit and wears live wire unit, sub-material unit include screw socket feed rail, screw socket tool, for there being material in screw socket tool being detected time generate the photoelectric sensor of the first signal and under triggering at the first signal, drive the cylinder that moves forward of screw socket tool;Screw socket placement unit includes pressing from both sides screw socket finger, for driving folder screw socket finger to carry out the gas pawl of folding, for the Z axis slide unit driving gas pawl to move at Z axis with for the X-axis slide unit driving gas pawl to move in X-axis;Described wear live wire unit include live wire fairlead, wear live wire finger, gland, the axis of guide, guiding pin, flange seat and spring, for drive the cylinder of described live wire fairlead and wear live wire fingers opening-closing described in drive wear live wire gas pawl, described gland, guiding pin, flange seat and spring are installed on the described axis of guide, described live wire fairlead is worn on live wire finger described in being arranged on, described in wear live wire finger mounted and wear on live wire gas pawl described.
Preferably, screw socket positive pressure mechanism 5 includes screw socket compressing fixture, for driving the gas pawl of screw socket compressing fixture, for driving the cylinder of gas pawl and for the manual height governor motion being adjusted the height of cylinder.
Preferably, described screw socket screwing mechanism 6 include gas pawl, for the cylinder A driving described gas pawl to move downward, for the spring making described gas pawl be pressed downward against by screw socket, be used for the motor driving described gas pawl to rotate, the collar installing plate being used for fixing and positioning lamp socket and be used for the cylinder B driving described collar installing plate to move up and down.
Preferably, described in light mechanism for testing 7 and include gas pawl and for sensing the photoconductive resistance whether detected lamp is lit, described gas pawl includes finger, the electrode being arranged on described finger and for regulating the manual adjustment means of described finger height.Lighting mechanism for testing 7 and realize energising and power-off by the folding of gas pawl, when detected lighting is bright, photoconductive resistance has sensing, and this lamp is non-defective unit, otherwise is defective products.
Preferably, cut live wire mechanism 8 described in and include pneumatic scissors, for the slide unit cylinder driving described pneumatic scissors to seesaw, for installing the gas pawl of described pneumatic scissors and being arranged on the finger on described gas pawl.
Preferably, described rivet feed mechanism 9 include swing arm, for the servomotor driving described swing arm to rotate, be arranged in described swing arm Cam Follower, for installing the slide rail guide plate of described swing arm, for capturing the gas pawl of rivet, the finger being arranged on described gas pawl and the cylinder for pre-pressure rivet, described gas pawl and described cylinder are installed in described swing arm;Described rivet hold-down mechanism 11 includes fore-set and realizes the cylinder of rivet secondary compression for driving described fore-set to move downward;Described screw socket mechanism 12 of riveting tightly includes push pedal, connecting rod, turning set, thimble and for driving described turning set to rotate so that described thimble to promote forward the cylinder thrusting screw socket by described connecting rod and described push pedal.
Additionally, the first rotating disk mechanism and the second rotating disk mechanism are rotated by motor and Timing Belt drivening piece dispenser, and realize intermittent movement by dispenser.Carrier chain drive mechanism 14 drives sprocket wheel chain to rotate by motor, and at chain tool installing plate and tool installed above, for conveying products, connects each station.First conveying chain mechanism and second conveying chain mechanism of plugging into of plugging into provides power by motor, drives sprocket wheel chain to rotate, and chain is installed above has tool and with or without material detection switch, for supplied materials and discharging, and conveying of plugging into.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for a person skilled in the art, this utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, within should be included in protection domain of the present utility model.