CN205629594U

CN205629594U - Micro -welder

Info

Publication number: CN205629594U
Application number: CN201620314935.1U
Authority: CN
Inventors: 李敏
Original assignee: Wuxi Shiyuda Automation Technology Co Ltd
Current assignee: Wuxi Shiyuda Automation Technology Co Ltd
Priority date: 2016-04-15
Filing date: 2016-04-15
Publication date: 2016-10-12
Anticipated expiration: 2026-04-15

Abstract

The utility model provides a micro -welder, including X axle, Y axle, Z axle, U axle, W axle and welding module, welding module installs Z is epaxial, the Z axle drives welding module's removal, welding module includes solder paste and two soldering irons, the solder paste carries out some tin at welding parts, the soldering iron heats through primary heater, secondary heater respectively and is used for weld workpiece, U axle and W axle are used for carrying out three dimensions with the product camera and rotate. The utility model discloses a micro -welder welds cell -phone (camera), has realized welding automation, increases cell -phone camera soldering components yield, and the loss is little, the steady quality, in addition, the eyes to the staff have also played the guard action.

Description

A kind of micro-welder

Technical field

This utility model belongs to welding field, particularly to a kind of micro-welder, for the welding of mobile phone industry.

Background technology

In mobile phone industry, the welding of photographic head leg relates to microwelding technology, because of mobile phone camera technology innovation in recent years, mobile phone camera leg conventional welding manner Reflow Soldering in part middle and high end influences whether photographic head damage of internal device, current each producer welding manner is operative employee and carries out manual welding under the microscope, cause speed of welding slow, each product manually needs welded for one minute, yield rate is low, loss is big, quality is unstable, works the most under the microscope and human eye causes very major injury；Therefore, it is badly in need of existing welding manner is made change.

Utility model content

The purpose of this utility model is to provide a kind of micro-welder, it is intended to increase cell-phone camera head member solder yield and protection staff's long-term work impact on vision.

For solving above technical problem, this utility model provides following technical scheme: include X-axis, Y-axis, Z axis, U axle, W axle and welding module, described welding module is arranged on described Z axis, described Z axis drives the movement of described welding module, described welding module includes solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor)., described solder(ing) paste carries out a stannum in welding position, described Trimeresurus mucrosquamatus (Cantor). carries out heating and for welding workpiece by primary heater, secondary heater respectively, and described U axle and W axle are for carrying out three-dimensional rotations by product photographic head.

Preferably, described solder(ing) paste is arranged on described Z axis by tin cream fixture.

Preferably, described primary heater, secondary heater and solder(ing) paste are connected with electricity cylinder respectively, it is achieved move up and down.

This utility model uses micro-welder to weld mobile phone camera leg, it is achieved that Automation of Welding, increases cell-phone camera head member solder yield, is lost little, steady quality；It addition, the eyes of staff are also played protective effect.

Accompanying drawing explanation

Fig. 1 is the structural representation of this utility model micro-welder；

Fig. 2 is the structural representation of this utility model welding module；

In figure: 1 X-axis, 2 Y-axis, 3 Z axis, 4 welding modules, 5 U axles, 6 W axles, 7 Trimeresurus mucrosquamatus (Cantor)., 8 first electricity cylinders, 9 second electricity cylinders, 10 the 3rd electricity cylinders, 11 welded and installed plates, 12 visions, 13 primary heaters, 14 primary heater fixtures, 15 solder(ing) pastes, 16 tin cream fixtures, 17 secondary heaters, 18 secondary heater fixtures, 601 W axle servos, 602 W shaft gears, 603W bearing housing, 19 U.W axle installing plates, 501 U axle teeth axles, 502 U axle servos, 604 shaft couplings, 503U bracing strut, 504U shaft gear installing plate, 505 U shaft gears, 506 vacuum cups, 605W axle teeth axle.

Detailed description of the invention

In conjunction with the accompanying drawings and embodiments this utility model is described further.

A kind of micro-welder as shown in Figure 1, 2, including X-axis 1, Y-axis 2, Z axis 3, U axle 5, W axle 6 and welding module 4, described welding module 4 is arranged on described Z axis 3, described Z axis 3 drives the movement of described welding module 4, described welding module 4 includes solder(ing) paste 15 and two Trimeresurus mucrosquamatus (Cantor). 7, described solder(ing) paste 15 carries out a stannum in welding position, described Trimeresurus mucrosquamatus (Cantor). 7 carries out heating and for welding workpiece by primary heater 13, secondary heater 17 respectively, and described U axle 5 and W axle 6 is for carrying out three-dimensional rotations by product photographic head.

Solder(ing) paste 15 described in this utility model is arranged on described Z axis 3 by tin cream fixture 16, and described primary heater 13, secondary heater 17 and tin cream fixture 16 are connected with electricity cylinder respectively, it is achieved move up and down.

Primary heater 13 described in this utility model, secondary heater 17 are connected with first electricity cylinder the 8, second electricity cylinder 9 respectively, described solder(ing) paste 15 is connected with the 3rd electricity cylinder 10, and described first electricity cylinder the 8, second electricity cylinder 9 and the 3rd electricity cylinder 10 are installed on described welded and installed plate 11, and the setting height(from bottom) of described first electricity cylinder 8, second electricity cylinder 9 is consistent, the setting height(from bottom) of described 3rd electricity cylinder 10 is higher than the setting height(from bottom) of described first electricity cylinder the 8, second electricity cylinder 9.Wherein, primary heater 13, secondary heater 17 are arranged on welded and installed plate by primary heater fixture 14, secondary heater fixture 18 respectively.

Trimeresurus mucrosquamatus (Cantor). in this utility model is graphite material, and graphite material appearance scribbles one layer of cast iron layer, described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure, and it is placed with temperature sensor in described hollow structure, described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded, wherein, in this utility model, Trimeresurus mucrosquamatus (Cantor). front-end architecture is tooth-shape structure.

U.W axle in the present invention, including U axle 5, W axle 6 and U.W axle installing plate 19, described U axle 5, W axle 6 are separately mounted on described U.W axle installing plate 19, described U axle 5 includes U axle teeth axle 501, U shaft gear 505, U axle servo 502 and U bracing strut 503, described U axle servo 502 is connected with described U bracing strut 503 by shaft coupling, described U bracing strut 503 is connected with U shaft gear installing plate 504 by U axle teeth axle 501, and described U shaft gear installing plate 504 is provided with U shaft gear 505；Described W axle 6 includes W axle teeth axle 605, W shaft gear 602, W axle servo 601 and W bearing housing 603, described W bearing housing 602 is arranged on described U shaft gear installing plate 504, W axle servo 601 connects drive W axle teeth axle 605 by shaft coupling 604 and W axle teeth axle 605 and runs, W axle teeth axle 605 drives W shaft gear 602 to run, and the adapter that W shaft gear 602 is driven by W bearing housing 603 and U axle is fixing moves thus allows U axle overturn.

A kind of welding procedure utilizing micro-welder to carry out, comprises the following steps:

Product the most to be welded runs to visual system and takes pictures position, wherein, take pictures an X, Y, Z coordinate is default value, and visual system carries out once photo taking, obtain the angle of inclination of current production, by U axis mechanism correct product angle of inclination to 0 angle of inclination, carry out secondary take pictures obtain product Y-axis before and after side-play amount, this side-play amount is the side-play amount that the initial product Y-axis coordinate with default compares；

(2) W axis mechanism runs clockwise to 45 degree of angles of photographic head leg inclination on one side, Z axis drops to visual system picture-taking position and takes pictures, and wherein, Z coordinate is default value, obtaining the X.Y axial coordinate of photographic head first welding foot of leg on one side, X.Y axial coordinate is that system program calculates automatically；

(3) X, Y, product is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position be visual system by vision take pictures program calculate after first leg point stannum coordinate, Z axis coordinate is that first leg point stannum Z axis coordinate that system sets for the first time obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle by vision plus being taken pictures；

(4) some stannum electricity cylinder drops to leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；

(5) X, Y, product is run to leg welding position by Z tri-axle, welding mechanism X.Y axle run to by vision take pictures program calculate after first leg welding coordinate, Z axis coordinate is that first leg welding Z axis coordinate that system sets for the first time obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle by vision plus being taken pictures；

(6) the first electricity cylinder drops to welding position and welds, rise in situ after stopping the several seconds, W axis mechanism runs counterclockwise to 45 degree of angles of photographic head another side leg inclination, Z axis drops to visual system picture-taking position and takes pictures, wherein, Z coordinate is default value, obtains the X.Y axial coordinate of first welding foot of photographic head another side leg, and X.Y axial coordinate is that system program calculates automatically;

(7) X, Y, product another side leg is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position be visual system by vision take pictures program calculate after first leg point stannum coordinate of another side leg, Z axis coordinate is that system is set first leg point stannum Z axis coordinate of another side leg for the first time and obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle plus being taken pictures by vision；

(8) some stannum electricity cylinder drops to another side leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；

(9) X, Y, product is run to another side leg welding position by Z tri-axle, welding mechanism X.Y axle run to by vision take pictures program calculate after first leg of another side leg welding coordinate, Z axis coordinate is that system is set first leg welding Z axis coordinate of another side leg for the first time and obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle plus being taken pictures by vision；

(10) the 3rd electricity cylinders drop to welding position and weld, and rise in situ after stopping the several seconds, and the operation of X, Y mechanism carries out being soldered to a module to second product and welded.

Detailed description of the invention described in the utility model is not intended that the restriction to the application scope; within every spirit in this utility model design and principle, within any amendment, equivalent and the improvement etc. that one of skill in the art can make should be included in protection domain of the present utility model.

Claims

1. a micro-welder, it is characterized in that, including X-axis, Y-axis, Z axis, U axle, W axle and welding module, described welding module is arranged on described Z axis, described Z axis drives the movement of described welding module, and described welding module includes solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor)., and described solder(ing) paste carries out a stannum in welding position, described Trimeresurus mucrosquamatus (Cantor). carries out heating and for welding workpiece by primary heater, secondary heater respectively, and described U axle and W axle are for carrying out three-dimensional rotations by product photographic head.

Micro-welder the most according to claim 1, it is characterised in that described solder(ing) paste is arranged on described Z axis by tin cream fixture.

Micro-welder the most according to claim 1, it is characterised in that described primary heater, secondary heater and tin cream fixture are connected with electricity cylinder respectively, it is achieved move up and down.