CN205629591U - Micro welding machine with Y axle - Google Patents
Micro welding machine with Y axle Download PDFInfo
- Publication number
- CN205629591U CN205629591U CN201620314928.1U CN201620314928U CN205629591U CN 205629591 U CN205629591 U CN 205629591U CN 201620314928 U CN201620314928 U CN 201620314928U CN 205629591 U CN205629591 U CN 205629591U
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- axle
- axis
- welding
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- ball screw
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Abstract
The utility model discloses a micro welding machine with Y axle, including the X axle, the Y axle, the Z axle, the U axle, W axle and welding module, X axle drive Z axle and welding module are at X axle horizontal direction operation carrying on welding jobs, the X axle includes servo motor, first profile of tooth band pulley, the belt, second profile of tooth band pulley, ball screw and X axle work panel, servo motor drives the belt through first tooth belt wheel, the belt drives the motion of second profile of tooth band pulley, thereby the connecting piece motion that makes on the ball screw is connected to ball screw and second profile of tooth band pulley, X axle work panel is through connecting the operation of ball screw connecting piece. The utility model discloses a micro welding machine has changed the artifical weldment work mode of camera in the past, the utility model discloses a micro welding machine is fit for the small welding of camera leg, has improved the quality of welding article moreover, and efficiency has also improved, has protected workman's eyes simultaneously.
Description
Technical field
This utility model belongs to welding field, particularly to a kind of micro-welder with Y-axis, for the welding of mobile phone products.
Background technology
In mobile phone industry, the welding of photographic head leg relates to microwelding technology, because of mobile phone camera technology innovation in recent years, mobile phone camera leg conventional welding manner Reflow Soldering in part middle and high end influences whether photographic head damage of internal device, current each producer welding manner is operative employee and carries out manual welding under the microscope, cause speed of welding slow, each product manually needs welded for one minute, yield rate is low, loss is big, quality is unstable, works the most under the microscope and human eye causes very major injury；Therefore, it is badly in need of existing welding manner is made change.
Utility model content
The purpose of this utility model is to provide a kind of micro-welder with Y-axis, it is possible to solve the problems referred to above.
nullFor solving above technical problem，This utility model following technical scheme of offer: a kind of micro-welder with Y-axis，Including X-axis、Y-axis、Z axis、U axle、W axle and welding module，Described welding module is arranged on described Z axis，Described Z axis drives the movement of described welding module，Described welding module includes solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor).，Said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides，Described solder(ing) paste carries out a stannum in welding position，Described Trimeresurus mucrosquamatus (Cantor). passes through primary heater respectively、Secondary heater carries out heating and for welding workpiece，Described U axle and W axle are for carrying out three-dimensional rotations by product photographic head，Wherein，Y-axis drives U.W mechanism and welding product to carry out Y direction weld job，Described Y-axis includes servomotor、First profile of tooth belt wheel、Belt、Second profile of tooth belt wheel、Ball screw and Y-axis working panel，Described servomotor drives belt by the first cog belt wheel，Belt drive the second profile of tooth belt wheel moves，Ball screw and the second profile of tooth belt wheel connect so that the connector on ball screw moves，Y-axis working panel runs by connecting ball screw connector.
Micro-welder of the present utility model changes conventional photographic head human weld's mode of operation, and micro-welder of the present utility model is suitable for the small welding of photographic head leg, and improves the quality of welding product, and efficiency also improves, and protects the eyes of workman simultaneously.
Accompanying drawing explanation
Fig. 1 is the micro-welder decomposing state schematic diagram that this utility model has Y-axis；
Fig. 2 is welding module structural representation of the present utility model；
Fig. 3 is Y-axis structural representation of the present utility model；
In figure: 1 X-axis, 2 Y-axis, 3 Z axis, 4 welding modules, 5 U axles, 6 W axles, 7 Trimeresurus mucrosquamatus (Cantor)., 8 first electricity cylinders, 9 second electricity cylinders, 10 the 3rd electricity cylinders, 11 welded and installed plates, 12 visions, 13 primary heaters, 14 primary heater fixtures, 15 solder(ing) pastes, 16 tin cream fixtures, 17 secondary heaters, 18 secondary heater fixtures, 19 servomotors, 20 first profile of tooth belt wheels, 21 belts, 22 second profile of tooth belt wheels, 23 drag chains, 24 X-axis working panels, 25 ball screw connectors, 26 ball screws.
Detailed description of the invention
In conjunction with the accompanying drawings and embodiments this utility model is described further.
nullA kind of micro-welder with Y-axis，Including X-axis、Y-axis、Z axis、U axle、W axle and welding module，Described welding module is arranged on described Z axis，Described Z axis drives the movement of described welding module，Described welding module includes solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor).，Said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides，Described solder(ing) paste carries out a stannum in welding position，Described Trimeresurus mucrosquamatus (Cantor). passes through primary heater respectively、Secondary heater carries out heating and for welding workpiece，Described U axle and W axle are for carrying out three-dimensional rotations by product photographic head，Wherein，Y-axis drives U.W mechanism and welding product to carry out Y direction weld job，Described Y-axis includes servomotor、First profile of tooth belt wheel、Belt、Second profile of tooth belt wheel、Ball screw and Y-axis working panel，Described servomotor drives belt by the first cog belt wheel，Belt drive the second profile of tooth belt wheel moves，Ball screw and the second profile of tooth belt wheel connect so that the connector on ball screw moves，Y-axis working panel runs by connecting ball screw connector.
As shown in Figure 1, 2, this utility model includes X-axis 1, Y-axis 2, Z axis 3, U axle 5, W axle 6 and welding module 4, described welding module 4 is arranged on described Z axis 3, described Z axis 3 drives the movement of described welding module 4, described welding module 4 includes solder(ing) paste 15 and two Trimeresurus mucrosquamatus (Cantor). 7, described solder(ing) paste 15 carries out a stannum in welding position, described Trimeresurus mucrosquamatus (Cantor). 7 carries out heating and for welding workpiece by primary heater 13, secondary heater 17 respectively, and described U axle 5 and W axle 6 is for carrying out three-dimensional rotations by product photographic head.
As shown in Figure 3, described Y-axis 1 includes servomotor the 19, first profile of tooth belt wheel 20, belt the 21, second profile of tooth belt wheel 22, ball screw 26 and Y-axis working panel 24, described servomotor 19 drives belt by the first profile of tooth belt wheel 20, belt 21 drives the second profile of tooth belt wheel 22 to move, described second profile of tooth belt wheel 22 is provided with drag chain 23, ball screw 26 and the second profile of tooth belt wheel 22 connect so that the connector on ball screw 26 moves, and Y-axis working panel runs by connecting ball screw connector 25.
Described in this utility model, two Trimeresurus mucrosquamatus (Cantor). are connected with primary heater 6, secondary heater 10 respectively；Described primary heater 6, secondary heater 10 are connected with first electricity cylinder the 1, second electricity cylinder 2 respectively, and described tin cream 8 is connected with the 3rd electricity cylinder 3, and tin cream 8 is arranged on described welded and installed plate 4 by a stannum fixture 9.
And described first electricity cylinder the 1, second electricity cylinder 2 and the 3rd electricity cylinder 3 are installed on described welded and installed plate 4, and the setting height(from bottom) of described first electricity cylinder 1, second electricity cylinder 2 is consistent, the setting height(from bottom) of described 3rd electricity cylinder 3 is higher than the setting height(from bottom) of described first electricity cylinder the 1, second electricity cylinder 2.
This utility model also includes that vision 5, described vision 5 are arranged on described welded and installed plate 4.
Primary heater 6 described in this utility model, secondary heater 10 are arranged on described welded and installed plate 4 by primary heater fixture 7, secondary heater fixture 11 respectively.
Welding module of the present utility model is arranged on the Z axis of bonding machine, and Z axis drives the movement of described welding module.
Trimeresurus mucrosquamatus (Cantor). in this utility model is graphite material, and graphite material appearance scribbles one layer of cast iron layer, described Trimeresurus mucrosquamatus (Cantor). is internal is hollow structure, and it is placed with temperature sensor in described hollow structure, described Trimeresurus mucrosquamatus (Cantor). front-end architecture is identical with the welding shape at position to be welded, wherein, in this utility model, Trimeresurus mucrosquamatus (Cantor). front-end architecture is tooth-shape structure.
A kind of welding procedure utilizing above-mentioned micro-welder to carry out, comprises the following steps:
Product the most to be welded runs to visual system and takes pictures position, wherein, take pictures an X, Y, Z coordinate is default value, and visual system carries out once photo taking, obtain the angle of inclination of current production, by U axis mechanism correct product angle of inclination to 0 angle of inclination, carry out secondary take pictures obtain product Y-axis before and after side-play amount, this side-play amount is the side-play amount that the initial product Y-axis coordinate with default compares；
(2) W axis mechanism runs clockwise to 45 degree of angles of photographic head leg inclination on one side, Z axis drops to visual system picture-taking position and takes pictures, and wherein, Z coordinate is default value, obtaining the X.Y axial coordinate of photographic head first welding foot of leg on one side, X.Y axial coordinate is that system program calculates automatically；
(3) X, Y, product is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position be visual system by vision take pictures program calculate after first leg point stannum coordinate, Z axis coordinate is that first leg point stannum Z axis coordinate that system sets for the first time obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle by vision plus being taken pictures；
(4) some stannum electricity cylinder drops to leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；
(5) X, Y, product is run to leg welding position by Z tri-axle, welding mechanism X.Y axle run to by vision take pictures program calculate after first leg welding coordinate, Z axis coordinate is that first leg welding Z axis coordinate that system sets for the first time obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle by vision plus being taken pictures；
(6) the first electricity cylinder drops to welding position and welds, rise in situ after stopping the several seconds, W axis mechanism runs counterclockwise to 45 degree of angles of photographic head another side leg inclination, Z axis drops to visual system picture-taking position and takes pictures, wherein, Z coordinate is default value, obtains the X.Y axial coordinate of first welding foot of photographic head another side leg, and X.Y axial coordinate is that system program calculates automatically;
(7) X, Y, product another side leg is run to some stannum position by Z tri-axle, the X.Y axial coordinate of some stannum position be visual system by vision take pictures program calculate after first leg point stannum coordinate of another side leg, Z axis coordinate is that system is set first leg point stannum Z axis coordinate of another side leg for the first time and obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle plus being taken pictures by vision；
(8) some stannum electricity cylinder drops to another side leg point stannum position and carries out a stannum, and then X-axis moves and carries out next leg point stannum, until all leg point stannum completes；
(9) X, Y, product is run to another side leg welding position by Z tri-axle, welding mechanism X.Y axle run to by vision take pictures program calculate after first leg of another side leg welding coordinate, Z axis coordinate is that system is set first leg welding Z axis coordinate of another side leg for the first time and obtains the Z axis side-play amount after side-play amount then program before and after product Y-axis is calculated by sin angle plus being taken pictures by vision；
(10) the 3rd electricity cylinders drop to welding position and weld, and rise in situ after stopping the several seconds, and the operation of X, Y mechanism carries out being soldered to a module to second product and welded.
Detailed description of the invention described in the utility model is not intended that the restriction to the application scope; within every spirit in this utility model design and principle, within any amendment, equivalent and the improvement etc. that one of skill in the art can make should be included in protection domain of the present utility model.
Claims (1)
- null1. a micro-welder with Y-axis，It is characterized in that，Including X-axis、Y-axis、Z axis、U axle、W axle and welding module，Described welding module is arranged on described Z axis，Described Z axis drives the movement of described welding module，Described welding module includes solder(ing) paste and two Trimeresurus mucrosquamatus (Cantor).，Said two Trimeresurus mucrosquamatus (Cantor). is positioned at described solder(ing) paste both sides，Described solder(ing) paste carries out a stannum in welding position，Described Trimeresurus mucrosquamatus (Cantor). passes through primary heater respectively、Secondary heater carries out heating and for welding workpiece，Described U axle and W axle are for carrying out three-dimensional rotations by product photographic head，Wherein，Y-axis drives U.W mechanism and welding product to carry out Y direction weld job，Described Y-axis includes servomotor、First profile of tooth belt wheel、Belt、Second profile of tooth belt wheel、Ball screw and Y-axis working panel，Described servomotor drives belt by the first cog belt wheel，Belt drive the second profile of tooth belt wheel moves，Ball screw and the second profile of tooth belt wheel connect so that the connector on ball screw moves，Y-axis working panel runs by connecting ball screw connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314928.1U CN205629591U (en) | 2016-04-15 | 2016-04-15 | Micro welding machine with Y axle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620314928.1U CN205629591U (en) | 2016-04-15 | 2016-04-15 | Micro welding machine with Y axle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205629591U true CN205629591U (en) | 2016-10-12 |
Family
ID=57064151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620314928.1U Expired - Fee Related CN205629591U (en) | 2016-04-15 | 2016-04-15 | Micro welding machine with Y axle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205629591U (en) |
-
2016
- 2016-04-15 CN CN201620314928.1U patent/CN205629591U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 Termination date: 20170415 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |