CN205617245U - A unsettled built -up plate support frame for high pier capping beam - Google Patents
A unsettled built -up plate support frame for high pier capping beam Download PDFInfo
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Abstract
本实用新型提供了一种用于高墩盖梁的悬空组合模板支撑架,包括墩身钢模板和支撑架组件,墩身钢模板水平连接在墩身顶节倒角处的钢筋之间,支撑架组件包括支撑架横撑和盖梁模板斜撑,支撑架横撑通过第一连接组件水平连接在墩身两侧的墩身钢模板之间,盖梁模板斜撑通过第二连接组件倾斜连接在盖梁模板和墩身钢模板之间。有效地解决了强风环境高墩施工困难、工效低等难题,较常规高墩支架工艺,避免了作业人员、机械设备长时间处于强风中作业,有效地保障了施工安全,并提高了工效;较预埋牛腿工艺,减少了预埋钢板的安装,降低了拆除牛腿风险,精简了工序,提高了工效和结构质量。
The utility model provides a suspended combined formwork support frame for high pier cover beams, which includes a pier body steel formwork and a support frame assembly. The frame assembly includes support frame cross braces and cover beam formwork diagonal braces. The support frame cross braces are horizontally connected between the pier body steel formworks on both sides of the pier body through the first connection assembly, and the cover beam formwork diagonal braces are connected obliquely through the second connection assembly. Between the cap beam formwork and the pier body steel formwork. It effectively solves the problems of difficult construction of high piers in strong wind environment and low work efficiency. Compared with conventional high pier support technology, it avoids operators and mechanical equipment working in strong wind for a long time, effectively guarantees construction safety and improves work efficiency; The pre-embedded corbel technology reduces the installation of pre-embedded steel plates, reduces the risk of dismantling corbels, simplifies the process, and improves work efficiency and structural quality.
Description
技术领域 technical field
本实用新型属于桥梁工程建设技术领域,尤其是涉及一种用于高墩盖梁的悬空组合模板支撑架。 The utility model belongs to the technical field of bridge engineering construction, in particular to a suspended combined formwork support frame used for high pier cover beams.
背景技术 Background technique
海域条件下跨海大桥高墩盖梁施工属于高空作业,且处于季风、台风等恶劣环境,作业人员操作困难,安全风险高,设备工效低。目前,跨海、跨江等大型桥梁中高墩盖梁施工过程中常采用搭设高墩支架,墩身侧壁预埋承重牛腿搭设支撑架等施工工艺。面临季风、台风等恶劣天气中搭设高墩支架中钢管搭设精度不可控,预埋牛腿搭设支撑架施工中预埋牛腿安装及拆除安全风险较高,并需对预埋部位进行墩身外观修复,施工操作人员处于高空强风下作业,安全隐患大。 Under sea conditions, the construction of high pier and cover beams of cross-sea bridges belongs to high-altitude operations, and in harsh environments such as monsoons and typhoons, it is difficult for operators to operate, with high safety risks and low equipment efficiency. At present, in the construction process of large-scale bridges such as crossing the sea and crossing the river, high pier supports are often used in the construction process of high pier supports, and the side walls of the pier body are pre-embedded with load-bearing corbels to erect support frames. Facing severe weather such as monsoons and typhoons, the erection accuracy of steel pipes in erecting high pier supports is uncontrollable, and the installation and removal of pre-embedded corbels during the construction of pre-embedded corbels is relatively high safety risk, and the pier body appearance of pre-embedded parts is required Repair, construction operators are working under high altitude and strong wind, which poses a great safety hazard.
实用新型内容 Utility model content
有鉴于此,本实用新型旨在提出一种用于高墩盖梁的悬空组合模板支撑架,有效地解决了强风环境高墩施工困难、工效低等难题,较常规高墩支架工艺,避免了作业人员、机械设备长时间处于强风中作业,有效地保障了施工安全,并提高了工效;较预埋牛腿工艺,减少了预埋钢板的安装,降低了拆除牛腿风险,精简了工序,提高了工效和结构质量。 In view of this, the utility model aims to propose a suspended combined formwork support frame for high pier cover beams, which effectively solves the difficulties of high pier construction and low work efficiency in strong wind environments. Compared with conventional high pier support technology, it avoids Operators and mechanical equipment work in strong wind for a long time, which effectively guarantees construction safety and improves work efficiency; compared with the pre-embedded corbel process, it reduces the installation of pre-embedded steel plates, reduces the risk of removing corbels, and simplifies the process. Improved work efficiency and structural quality.
为达到上述目的,本实用新型的技术方案是这样实现的: In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种用于高墩盖梁的悬空组合模板支撑架,包括墩身钢模板和支撑架组件,所述墩身钢模板水平连接在墩身顶节倒角处的钢筋之间,所述支撑架组件包括支撑架横撑和盖梁模板斜撑,所述支撑架横撑通过第一连接组件水平 连接在墩身两侧的所述墩身钢模板之间,所述盖梁模板斜撑通过第二连接组件倾斜连接在盖梁模板和所述墩身钢模板之间。 A suspended combined formwork support frame for high pier cover beams, including a pier body steel formwork and a support frame assembly, the pier body steel formwork is horizontally connected between the steel bars at the top section chamfer of the pier body, and the support frame The assembly includes support frame cross braces and cover beam formwork braces, the support frame cross braces are horizontally connected between the pier body steel formworks on both sides of the pier body through the first connecting assembly, and the cover beam formwork diagonal braces are connected through the first connecting assembly The two connecting components are obliquely connected between the cover beam formwork and the pier body steel formwork.
进一步的,所述支撑架横撑包括模板横肋、方钢横撑、节点板和三角钢楔,所述方钢横撑连接在两根平行放置的所述模板横肋之间,所述方钢横撑和所述模板横肋之间焊接有所述节点板,所述三角钢楔对应所述方钢横撑焊接在所述模板横肋的外侧。 Further, the support frame cross brace includes formwork cross ribs, square steel cross braces, gusset plates and triangular steel wedges, and the square steel cross braces are connected between two parallel placed formwork cross ribs. The gusset plate is welded between the steel cross brace and the formwork transverse rib, and the triangular steel wedge is welded on the outer side of the formwork transverse rib corresponding to the square steel cross brace.
进一步的,所述模板横肋由两根槽钢背侧对拼后焊接而成。 Further, the formwork transverse rib is welded by welding the back and sides of two channel steels.
进一步的,所述盖梁模板斜撑包括斜撑梁,所述斜撑梁由两根槽钢背侧拼接后焊接而成。 Further, the brace of the cover beam formwork includes a brace beam, and the brace beam is welded by splicing the back and sides of two channel steels.
进一步的,所述盖梁模板斜撑还包括缀板,所述缀板间隔焊接在所述斜撑梁上。 Further, the braces of the cover beam formwork also include trim plates, and the trim plates are welded on the brace beams at intervals.
进一步的,所述第一连接组件包括螺栓和钢板。 Further, the first connecting component includes bolts and steel plates.
进一步的,所述第二连接组件包括螺栓和顶板。 Further, the second connection assembly includes bolts and a top plate.
相对于现有技术,本实用新型所述的用于高墩盖梁的悬空组合模板支撑架具有以下优势: Compared with the prior art, the suspended combined formwork support frame for high pier cap beams described in the utility model has the following advantages:
混凝土及盖梁模板所承受的荷载能够通过支撑架组件传递到墩身钢模板上,支撑架横撑能够通过第一连接组件,利用第一连接组件内的螺栓和钢板与高墩顶节倒角处的墩身钢模板栓接,承受水平荷载;盖梁模板斜撑能够通过第二连接组件,利用第二连接组件内的螺栓和顶板连接在盖梁模板和墩身钢模板之间,承受盖梁竖向荷载及分担水平荷载。有效地解决了强风环境高墩施工困难、工效低等难题:较常规高墩支架工艺,避免了作业人员、机械设备长时间处于强风中作业,有效地保障了施工安全,并提高了工效;较预埋牛腿工艺,减少了预埋钢板的安装,降低了拆除牛腿风险,精简了工序, 提高了工效和结构质量。 The load borne by the concrete and cover beam formwork can be transferred to the steel formwork of the pier body through the support frame assembly, and the cross brace of the support frame can pass through the first connection assembly, using the bolts and steel plates in the first connection assembly to chamfer the top section of the high pier The steel formwork of the pier body is bolted to bear the horizontal load; the diagonal bracing of the cover beam formwork can be connected between the cover beam formwork and the pier body steel formwork through the second connecting component, using the bolts and the top plate in the second connecting component, to bear the cover Beams are loaded vertically and share horizontal loads. It effectively solves the problems of difficult construction and low work efficiency of high piers in strong wind environment: compared with conventional high pier support technology, it avoids operators and mechanical equipment working in strong wind for a long time, effectively guarantees construction safety and improves work efficiency; The pre-embedded corbel technology reduces the installation of pre-embedded steel plates, reduces the risk of dismantling corbels, simplifies the process, and improves work efficiency and structural quality.
方钢横撑和模板横肋之间焊接有的节点板,能够加强方钢横撑与模板横肋之间的连接,增强承重能力;三角钢楔有助于模板横肋对应插接固定墩身钢模板。 The gusset plate welded between the square steel cross brace and the formwork transverse rib can strengthen the connection between the square steel cross brace and the formwork transverse rib, and enhance the load-bearing capacity; the triangular steel wedge helps the formwork transverse rib to be inserted into the corresponding fixed pier body Steel formwork.
附图说明 Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中: The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例的整体结构示意图 Fig. 1 is the overall structural representation of the utility model embodiment
图2为本实用新型实施例的支撑架横撑结构示意图; Fig. 2 is the schematic diagram of the support frame cross-brace structure of the utility model embodiment;
图3为本实用新型实施例的盖梁模板斜撑结构示意图; Fig. 3 is the schematic diagram of the brace structure of the cover beam formwork of the utility model embodiment;
图4为本实用新型第一步施工的示意图; Fig. 4 is the schematic diagram of the utility model first step construction;
图5为本实用新型第二步施工的示意图; Fig. 5 is the schematic diagram of the utility model second step construction;
图6为本实用新型第三步施工的示意图; Fig. 6 is the schematic diagram of the third step construction of the utility model;
图7为本实用新型第四步施工的示意图; Fig. 7 is the schematic diagram of the fourth step construction of the utility model;
图8为本实用新型第五步施工的示意图。 Fig. 8 is a schematic diagram of the construction of the fifth step of the utility model.
附图标记说明: Explanation of reference signs:
1-墩身钢模板;2-支撑架横撑;21-模板横肋;22-方钢横撑;23-节点板;24-三角钢楔;3-盖梁模板斜撑;31-斜撑梁;32-缀板;4-第一连接组件;5-第二连接组件;6-临时工作平台;7-盖梁模板。 1-steel formwork for pier body; 2-support frame cross brace; 21-formwork cross rib; 22-square steel cross brace; 23-node plate; 24-triangular steel wedge; Beam; 32-panel; 4-first connecting component; 5-second connecting component; 6-temporary working platform; 7-cover beam formwork.
具体实施方式 detailed description
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中 的特征可以相互组合。 It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。 In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。 In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。 The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1所示,本实用新型提供一种用于高墩盖梁的悬空组合模板支撑架,包括墩身钢模板1和支撑架组件,所述墩身钢模板1水平连接在墩身顶节倒角处的钢筋之间,所述支撑架组件包括支撑架横撑2和盖梁模板斜撑3,所述支撑架横撑2通过第一连接组件4水平连接在墩身两侧的所述墩身钢模板1之间,所述盖梁模板斜撑3通过第二连接组件5倾斜连接在盖梁模板7和所述墩身钢模板1之间。 As shown in Figure 1, the utility model provides a suspended combined formwork support frame for high pier cover beams, including a pier body steel formwork 1 and a support frame assembly, and the pier body steel formwork 1 is horizontally connected to the top section of the pier body Between the steel bars at the chamfer, the support frame assembly includes a support frame cross brace 2 and a cover beam formwork diagonal brace 3, and the support frame cross brace 2 is horizontally connected to the two sides of the pier body through a first connection assembly 4 Between the pier body steel formwork 1, the cover beam formwork brace 3 is obliquely connected between the cover beam formwork 7 and the pier body steel formwork 1 through the second connection assembly 5 .
如图2所示,所述支撑架横撑2包括模板横肋21、方钢横撑22、节点板23和三角钢楔24,所述方钢横撑22连接在两根平行放置的所述模板横肋21之间,所述方钢横撑22和所述模板横肋21之间焊接有所述节点板23,所述三角钢楔24对应所述方钢横撑22焊接在所述模板横肋21的外侧。 As shown in Figure 2, the support frame cross brace 2 includes formwork cross ribs 21, square steel cross braces 22, gusset plates 23 and triangular steel wedges 24, and the square steel cross braces 22 are connected to two parallel placed Between the formwork transverse ribs 21, the gusset plate 23 is welded between the square steel transverse brace 22 and the formwork transverse rib 21, and the triangular steel wedge 24 is welded on the formwork corresponding to the square steel transverse brace 22 The outer side of the transverse rib 21.
所述模板横肋21由两根槽钢背侧对拼后焊接而成。 The formwork transverse rib 21 is formed by welding the back and sides of two channel steels.
图3所示,所述盖梁模板斜撑3包括斜撑梁31,所述斜撑梁31由两根槽钢背侧拼接后焊接而成。 As shown in FIG. 3 , the brace 3 of the cover beam formwork includes a brace beam 31 , and the brace beam 31 is welded by splicing the back and sides of two channel steels.
所述盖梁模板斜撑3还包括缀板32,所述缀板32间隔焊接在所述斜撑梁31上。 The brace 3 of the cover beam formwork also includes trim plates 32 , and the trim plates 32 are welded on the brace beam 31 at intervals.
所述第一连接组件4包括螺栓和钢板。 The first connection assembly 4 includes bolts and steel plates.
所述第二连接组件5包括螺栓和顶板。 The second connection assembly 5 includes bolts and a top plate.
本实例的工作步骤如下: The working steps of this example are as follows:
第一步,如图4所示,待高墩的底节墩身混凝土强度满足要求后,安装焊接墩身钢筋,然后在墩身顶节倒角处的钢筋之间安装墩身钢模板1; The first step, as shown in Figure 4, after the concrete strength of the bottom section of the high pier meets the requirements, install the welded pier body reinforcement, and then install the pier body steel formwork 1 between the reinforcement bars at the top section chamfer of the pier body;
第二步,如图5所示,将支撑架横撑2通过第一连接组件4水平连接在墩身两侧的所述墩身钢模板1之间; In the second step, as shown in Figure 5, the support frame cross brace 2 is horizontally connected between the pier body steel formwork 1 on both sides of the pier body through the first connection assembly 4;
第三步,如图6所示,在支撑架横撑2上铺设临时工作平台6; The 3rd step, as shown in Figure 6, lay temporary working platform 6 on support frame cross brace 2;
第四步,如图7所示,依托临时工作平台6吊装盖梁模板斜撑3,将盖梁模板斜撑3通过第二连接组件5倾斜连接在盖梁模板7和墩身钢模板1之间; The fourth step, as shown in Figure 7, relies on the temporary work platform 6 to hoist the cover beam formwork brace 3, and obliquely connect the cover beam formwork brace 3 between the cover beam formwork 7 and the pier body steel formwork 1 through the second connecting component 5 between;
第五步,如图8所示,继续在上方安装盖梁模板7,对盖梁模板7进行调试检查,绑扎盖梁钢筋,浇筑盖梁混凝土。 The fifth step, as shown in Figure 8, continues to install the cap beam formwork 7 above, debug and check the cap beam formwork 7, bind the cap beam steel bars, and pour the cap beam concrete.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105544402A (en) * | 2016-01-18 | 2016-05-04 | 中国铁建大桥工程局集团有限公司 | Suspended combined formwork supporting frame used for high pier bent cap and construction method |
| CN111395193A (en) * | 2020-04-23 | 2020-07-10 | 中交路桥建设有限公司 | Construction formwork and construction method for integral pouring of pier-column-tie beams |
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2016
- 2016-01-18 CN CN201620045072.2U patent/CN205617245U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105544402A (en) * | 2016-01-18 | 2016-05-04 | 中国铁建大桥工程局集团有限公司 | Suspended combined formwork supporting frame used for high pier bent cap and construction method |
| CN111395193A (en) * | 2020-04-23 | 2020-07-10 | 中交路桥建设有限公司 | Construction formwork and construction method for integral pouring of pier-column-tie beams |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161005 Effective date of abandoning: 20170616 |