CN205617061U - Full automatic production line of cotton -wadded quilt - Google Patents
Full automatic production line of cotton -wadded quilt Download PDFInfo
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- CN205617061U CN205617061U CN201620308243.6U CN201620308243U CN205617061U CN 205617061 U CN205617061 U CN 205617061U CN 201620308243 U CN201620308243 U CN 201620308243U CN 205617061 U CN205617061 U CN 205617061U
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Abstract
The utility model discloses a full automatic production line of cotton -wadded quilt, put up mechanism, automatic quilter, cutting machine, taping machine and bordure carriage mechanism including the pay -off, this pay -off frame mechanism, automatic quilter, cutting machine and taping machine transversely set up in proper order, bordure the carriage establishment of institution in the taping machine, support body, a plurality of cloth rolling device subassembly, a plurality of power roller subassembly, a plurality of compaction drum subassembly and bolt reduction gear are deposited including a bolt by this pay -off frame mechanism, this automation quilter is including quilting frame, main dynamic wheel group spare, follow dynamic wheel group spare, quilting head assembly and auxiliary wheel components, utilize pay -off frame mechanism, automatic quilter, cutting machine, taping machine and bordure carriage mechanism through the cooperation, with processes such as the automatic transports of accomplishing pay -off, quilting, deciding, borduring and bordure, realized the automation of all processes in the cotton -wadded quilt production process, it consumes effectively to have reduced the manpower, has improved production efficiency to product quality has been promoted.
Description
Technical field
This utility model relates to cotton-wadded quilt and produces apparatus field technology, refers in particular to a kind of cotton-wadded quilt automatic production line.
Background technology
Traditional do by, refer to be all make cotton-wadded quilt, fill also based on Cotton Gossypii, processing mode is with hands
Work or sewing machine.Along with the introducing of quilter, compensate for the technological gap of quilting industry electric-control system, solve
Craftsmen's machine uniform velocity is slow, style is single, cannot the difficult problem of large-scale mass production.Computer quilter is at it
Under accurate computer system controls, can ideally process the various complex patterns worked out in whole coordinate system,
In the indexs such as its speed of production, mechanical performance, noise pollution, did the most in the past and cannot be compared by machinery.
But, the quilting apparatus that existing market is produced is all semi-automatic form, it is impossible to realize all process steps automatic
Operation, labor intensive, and cause production efficiency low.
Utility model content
In view of this, this utility model is for the disappearance of prior art existence, and its main purpose is to provide a kind of cotton
By automatic production line, it can effectively solve existing quilting apparatus and can not realize carrying out cotton-wadded quilt all process steps certainly
The problem of action industry.
For achieving the above object, this utility model uses such as purgation technical scheme:
A kind of cotton-wadded quilt automatic production line, includes cradle mechanism, automatic quilter, cutting machine, taping machine
And bound edge carriage mechanism;This cradle mechanism, automatic quilter, cutting machine and taping machine the most laterally set
Putting, bound edge carriage mechanism is arranged in taping machine;
This cradle mechanism includes a bolt and deposits support body, multiple batching drum assembly, multiple power drum group
Part, multiple hold-down roll assembly and bolt decelerator;The plurality of batching drum assembly is installed on batching and deposits
On support body, multiple batching drum assemblies are that upper and lower front-back staggered is arranged;The plurality of power drum assembly and multiple pressure
Tight drum assembly is mounted on batching and deposits on support body, and the plurality of hold-down roll assembly lays respectively at the power of correspondence
By the side of drum assembly, this batching decelerator is arranged at batching and deposits on support body, and this batching decelerator is by synchronizing
Band drives the operating of multiple power drum assemblies;
This automatic quilter include quilting frame, drive wheel assemblies, driven pulley assembly, quilting machine head assembly with
And auxiliary wheel assembly;This drive wheel assemblies and driven pulley assembly are respectively arranged in the input side of quilting frame and defeated
Go out end;This quilting machine head assembly can be arranged in quilting frame by transverse reciprocating actively, drive wheel assemblies and driven
Wheel assembly coordinates the first Timing Belt to drive quilting machine head assembly transverse reciprocating movable, and quilting machine head assembly includes double
Portal frame, quilting machine head, transmission shaft component and driving shaft assembly, the two ends of this pair of portal frame can laterally be slided respectively
Being installed on the both side edges of quilting frame, this quilting machine head can be arranged on double portal frame the most actively dynamicly,
This transmission shaft component and driving shaft assembly are respectively arranged at the two ends of double portal frame, transmission shaft component and driving shaft group
Part coordinates the second Timing Belt to drive quilting machine head the most movable;This auxiliary wheel assembly can be lived by transverse reciprocating
Being arranged in quilting frame, auxiliary wheel assembly is between drive wheel assemblies and driven pulley assembly dynamicly;
This cutting machine includes severing frame, two cylinder conveying assemblies, two drum assembly decelerators, two cylinder pressures
Tight assembly, regulation cylinder assembly and cutting mechanism;This two cylinders conveying assembly is arranged at intervals at sanction the most successively
On off line frame, this two drum assemblies decelerator may be contained within driving two rollings in severing frame and respectively by Timing Belt
Cylinder conveying assembly;This two cylinder holds down assembly and may be contained within severing frame and lay respectively at two cylinder conveying assemblies
Upper side by, cylinder holds down assembly and includes a synchronizing shaft, two pressure cylinder swing arms, a pressure roller, a spring even
Bar and a stage clip;The two ends of this synchronizing shaft are all rotatably installed in severing frame by a bearing block, should
Two pressure cylinder swing arms are sheathed on synchronizing shaft the most rotationally, and the two ends of this pressure roller are all the most rotatable by bearing
Be installed in two pressure cylinder swing arms, pressure roller is parallel to each other with synchronizing shaft, the upper end of this spring link and wherein
The tail end of pressure cylinder swing arm is rotationally connected, and the lower end of spring link is arranged with connecting rod loop bar, the lower end of this connecting rod loop bar
Being rotationally connected with severing frame, this connection loop bar overcoat is provided with connecting rod nut, and this compression spring sleeve is located at outside spring link,
The two ends of stage clip are butted on upper end and the connecting rod nut of spring link respectively;This regulation cylinder assembly is arranged at severing
In frame, the pressure cylinder swing arm that the cylinder on rear side of regulation cylinder assembly drive holds down assembly swings up and down;This severing
Mechanism be arranged in severing frame and between two cylinders hold down assembly above;
This taping machine includes support body, driven synchronizing shaft assembly, active synchronization shaft assembly, movable portal frame, bag
Limit nose assembly and driving means;This driven synchronizing shaft assembly and active synchronization shaft assembly all front and back extend and divide
Not being arranged at the left and right sides edge of support body, this active synchronization shaft assembly is turned by belt drive driven synchronizing shaft assembly
Dynamic;Before and after this movable portal frame, two ends can be movably arranged in both side edges before and after support body in left and right respectively, belt with
Movable portal frame connects and drives activity back and forth about movable portal frame;This bound edge nose assembly can front and back be lived back and forth
Moving and be arranged on movable portal frame, bound edge nose assembly is the most movable along the crossbeam of movable portal frame, and this driving fills
Install and be placed on movable portal frame and drive bound edge nose assembly the most movable;
This bound edge carriage mechanism include support, fixing belt pulley for feeding foil assembly, movable belt pulley for feeding foil assembly and
Driving means;This fixing belt pulley for feeding foil assembly is fixedly installed on support, and this activity belt pulley for feeding foil assembly is movable
Be arranged on support, this driving means drive activity belt pulley for feeding foil assembly movable back and forth and closer or far from fixing
Belt pulley for feeding foil assembly;Further, this fixing belt pulley for feeding foil assembly and movable belt pulley for feeding foil assembly are provided with clamping
Device.
This utility model compared with prior art has clear advantage and beneficial effect, specifically, by above-mentioned
Technical scheme understands:
Cradle mechanism, automatic quilter, cutting machine, taping machine and bound edge carriage machine is utilized by cooperation
Structure;To be automatically performed the operations such as feeding, quilting, severing, bound edge and bound edge conveying, it is achieved that cotton-wadded quilt produced
The automatization of all process steps in journey, effectively reduces manpower and expends, improve production efficiency, and improve product
Quality.
For more clearly illustrating architectural feature of the present utility model and effect, below in conjunction with the accompanying drawings with specific embodiment
This utility model is described in detail:
Accompanying drawing explanation
Fig. 1 is the front view of the preferred embodiment of this utility model;
Fig. 2 is the top view of the preferred embodiment of this utility model;
Fig. 3 is the side view of the preferred embodiment of this utility model;
Fig. 4 be this utility model preferred embodiment in the front view of cradle mechanism;
Fig. 5 be this utility model preferred embodiment in the top view of cradle mechanism;
Fig. 6 be this utility model preferred embodiment in the enlarged diagram of batching drum assembly of cradle mechanism;
Fig. 7 be this utility model preferred embodiment in the front view of hold-down roll assembly of cradle mechanism;
Fig. 8 be this utility model preferred embodiment in the side view of hold-down roll assembly of cradle mechanism;
Fig. 9 be this utility model preferred embodiment in the front view of power drum assembly of cradle mechanism;
Figure 10 be this utility model preferred embodiment in the side view of automatic quilter;
Figure 11 be this utility model preferred embodiment in the front view of automatic quilter;
Figure 12 be this utility model preferred embodiment in the top view of automatic quilter;
Figure 13 be this utility model preferred embodiment in the front view of the automatic drive wheel assemblies of quilter;
Figure 14 be this utility model preferred embodiment in the side view of the automatic drive wheel assemblies of quilter;
Figure 15 be this utility model preferred embodiment in the front view of the automatic auxiliary wheel assembly of quilter;
Figure 16 be this utility model preferred embodiment in the side view of the automatic auxiliary wheel assembly of quilter;
Figure 17 be this utility model preferred embodiment in the front view of the automatic quilting machine head assembly of quilter;
Figure 18 be this utility model preferred embodiment in the side view of the automatic quilting machine head assembly of quilter;
Figure 19 be this utility model preferred embodiment in the front view of the automatic transmission shaft component of quilter;
Figure 20 be this utility model preferred embodiment in the front view of the automatic driving shaft assembly of quilter;
Figure 21 be this utility model preferred embodiment in the side view of the automatic driving shaft assembly of quilter;
Figure 22 be this utility model preferred embodiment in the front view of the automatic quilting machine head of quilter;
Figure 23 be this utility model preferred embodiment in the top view of the automatic quilting machine head of quilter;
Figure 24 be this utility model preferred embodiment in the side view of the automatic quilting machine head of quilter;
Figure 25 be this utility model preferred embodiment in the side view of cutting machine;
Figure 26 be this utility model preferred embodiment in the top view of cutting machine;
Figure 27 be this utility model preferred embodiment in the front view that holds down assembly of the cylinder of cutting machine;
Figure 28 be this utility model preferred embodiment in the side view that holds down assembly of the cylinder of cutting machine;
Figure 29 be this utility model preferred embodiment in the front view of cutting mechanism of cutting machine;
Figure 30 be this utility model preferred embodiment in the side view of cutting mechanism of cutting machine;
Figure 31 be this utility model preferred embodiment in the front view of cylinder conveying assembly of cutting machine;
Figure 32 be this utility model preferred embodiment in cutting machine regulation cylinder assembly front view;
Figure 33 be this utility model preferred embodiment in cutting machine regulation cylinder assembly side view;
Figure 34 be this utility model preferred embodiment in the front view of taping machine;
Figure 35 be this utility model preferred embodiment in the top view of taping machine;
Figure 36 be this utility model preferred embodiment in the side view of taping machine;
Figure 37 be this utility model preferred embodiment in the front view of bound edge carriage mechanism;
Figure 38 be this utility model preferred embodiment in the top view of bound edge carriage mechanism;
Figure 39 be this utility model preferred embodiment in the side view of bound edge carriage mechanism.
Detailed description of the invention
Refer to shown in Fig. 1 to Figure 39, that show the concrete structure of the preferred embodiment of this utility model,
Include cradle mechanism a, automatic quilter b, cutting machine c, taping machine d and bound edge carriage mechanism e;
This cradle mechanism a, automatic quilter b, cutting machine c and taping machine d horizontally set successively, bound edge carriage
Mechanism e is arranged in taping machine d.
As shown in Fig. 4 to Fig. 9, this cradle mechanism a includes a bolt and deposits support body 10a, the rolling of multiple batching
Cartridge module 20a, multiple power drum assembly 30a, multiple hold-down roll assembly 40a and bolt decelerator 50a.
The plurality of batching drum assembly 20a is installed on batching and deposits on support body 10a, multiple batching drum assembly 20a
Arrange in upper and lower front-back staggered;The plurality of power drum assembly 30a and multiple hold-down roll assembly 40a is respectively mounted
Depositing on support body 10a in batching, the plurality of hold-down roll assembly 40a lays respectively at the power drum assembly of correspondence
By the side of 30a, this batching decelerator 50a is arranged at batching and deposits on support body 10a, this batching decelerator 50a
Multiple power drum assembly 30a are driven to operate by Timing Belt 60a.
Specifically, as shown in Figure 6, described batching drum assembly 20a includes two cylinder bearing 21a, a rolling
Cylinder axle 22a and two batching limiting plate 23a, this two cylinder bearing 21a are fixed on batching and deposit on support body 10a,
The two ends of this drum shaft 22a are all rotatably installed on the cylinder bearing of correspondence by bearing 24a and back-up ring 25a
On 21a, it is outer with drum shaft 22a rotation that this two batching limiting plate 23a is sheathed on drum shaft 22a, and two batching are spacing
Plate 23a interval is arranged and between two cylinder bearing 21a.
As it is shown in figure 9, described power drum assembly 30a includes pressure roller 31a and synchronous pulley 32a;This pressure roller
The two ends of 31a are all rotatably installed on batching by bearing block 33a and deposit on support body 10a, this synchronous pulley
32a is fixed on one end of pressure roller 31a and is positioned at outside bearing block 33a, and aforementioned synchronization band 60a drives synchronous pulley
32a rotates, and this pressure roller 31a rotates with synchronous pulley 32a, and in the present embodiment, synchronous pulley 32a is by end
Lid 34a and bolt 35a coordinates and is fixed on one end of pressure roller 31a.
As shown in Figure 7 and Figure 8, described hold-down roll assembly 40a includes a synchronizing shaft 41a, two pressure cylinder swing arms
42a, a pressure roller 43a, a spring link 44a and a stage clip 45a;The two ends of this synchronizing shaft 41a are the most logical
Crossing a bearing block 46a to be rotatably installed on batching and deposit on support body 10a, this two pressure cylinder swing arm 42a all can turn
Being sheathed on synchronizing shaft 41a, the two ends of this pressure roller 43a are all pacified the most rotationally by bearing 47a dynamicly
Being loaded on two pressure cylinder swing arm 42a, pressure roller 43a is parallel to each other with synchronizing shaft 41a, this spring link 44a's
Upper end is rotationally connected with the tail end of a wherein pressure cylinder swing arm 42a, and the lower end of spring link 44a is arranged with connecting rod set
Bar 48a, the lower end of this connecting rod loop bar 48a deposits support body 10a with batching and is rotationally connected, this connection loop bar 48a
Being arranged with outward connecting rod nut 49a, this stage clip 45a is sheathed on outside spring link 44a, and the two ends of stage clip 45a are respectively
It is butted on upper end and the connecting rod nut 49a of spring link 44a.
And, in the present embodiment, described batching drum assembly 20a is three, this power drum assembly 30a
Being four, this hold-down roll assembly 40a is four.
During work, package cloth 70a is placed on the batching drum assembly 20a of correspondence, and the front end of cloth is from power
Gap between drum assembly 30a and hold-down roll assembly 40a passes, and batching decelerator 50a passes through Timing Belt
60a drives power drum assembly 30a to rotate, under the mating reaction of hold-down roll assembly 40a, and package cloth
70a rotates and releases cloth.
As shown in Figure 10 to Figure 24, this automatic quilter b includes quilting frame 10b, drive wheel assemblies 20
B, driven pulley assembly 30b, quilting machine head assembly 40b and auxiliary wheel assembly 50b.
This drive wheel assemblies 20b and driven pulley assembly 30b be respectively arranged in quilting frame 10b input side and
Outfan;Specifically, as shown in Figure 13 and Figure 14, described drive wheel assemblies 20b includes driving shaft 21b
It is installed in quilting frame 10b by bearing block 23b with servomotor 22b, this driving shaft 21b, this driving shaft
Being provided with drive coordination belt wheel 24b and passive and synchronous belt wheel 25b on 21b, this servomotor 22b is fixed on quilting
In frame 10b, the output shaft of servomotor 22b is provided with active synchronization belt wheel 26b, this active synchronization belt wheel
It is connected between 26b with passive and synchronous belt wheel 25b and has active synchronization band 27b.
This quilting machine head assembly 40b can be arranged in quilting frame 10b by transverse reciprocating actively, drive wheel assemblies
20b and driven pulley assembly 30b coordinates the first Timing Belt (not shown) to drive quilting machine head assembly 40b laterally to come
Returning activity, quilting machine head assembly 40b includes double portal frame 41b, quilting machine head 42b, transmission shaft component 43b
With driving shaft assembly 44b, the two ends of this couple of portal frame 41b can laterally slidably be installed on quilting frame 10b respectively
Both side edges, this quilting machine head 42b can be arranged on double portal frame 41b the most actively, this power transmission shaft
Assembly 43b and driving shaft assembly 44b is respectively arranged at the two ends of double portal frame 41b, transmission shaft component 43b and
Driving shaft assembly 44b coordinates the second Timing Belt (not shown) to drive quilting machine head 42b the most movable.
Specifically, as shown in Figure 22 to Figure 24, described quilting machine head 42b include lower movable base plate 421b,
Upper movable base plate 422b, vertical slide 423b, lower head 424b, lower servomotor 425b, upper head 426b,
Upper servomotor 427b and regulation cylinder 428b;This lower movable base plate 421b and upper movable base plate 422b all can be horizontal
To being movably arranged in back and forth on double portal frame 41b, this vertical slide 423b can be arranged at work up and downly
On dynamic substrate 422b, this lower head 424b and lower servomotor 425b may be contained within lower movable base plate 421b,
Lower servomotor 425b drives lower head 424b operating, and on this, head 426b and upper servomotor 427b is all provided with
It is placed on vertical slide 423b, head 426b operating, this regulation cylinder 428b in upper servomotor 427b drive
Being arranged on movable base plate 422b, regulation cylinder 428b drives vertical slide 423b up and down.
As shown in figure 19, described transmission shaft component 43b includes drive coordination axle 431b and two drive coordination bands
Wheel 432b, axle 431b is vertically arranged for this drive coordination, and the two ends of drive coordination axle 431b are all by bearing block 433b
Being rotatably installed on double portal frame 41b, this two drive coordination belt wheel 432b is sheathed on drive coordination axle 431b
Two ends and with drive coordination axle 431b rotate.
As shown in figure 20, described driving shaft assembly 44b includes driving shaft 441b and servomotor 442b, should
Driving shaft 441b is vertically arranged, and driving shaft 441b is rotatably installed on double portal frame 41b by bearing block 443b
On, driving shaft 441b is provided with drive coordination belt wheel 444b and passive and synchronous belt wheel 445b, this servomotor
442b is fixed on double portal frame 41b, and the output shaft of servomotor 442b is provided with active synchronization belt wheel 446b,
It is connected between this active synchronization belt wheel 446b and passive and synchronous belt wheel 445b and has active synchronization band 447b.
As shown in Figure 17 and Figure 18, described couple of portal frame 41b is provided with guide rail 411b, this lower movable base plate
421b and upper movable base plate 422b all can be movably arranged on guide rail 411b by transverse reciprocating by slide block 429b.
This auxiliary wheel assembly 50b can be arranged in quilting frame 10b by transverse reciprocating actively, auxiliary wheel group
Part 50b is between drive wheel assemblies 20b and driven pulley assembly 30b.As shown in Figure 15 and Figure 16, described
Auxiliary wheel assembly 50b includes two gripper shoes 51b and an auxiliary cylinder 52b, and this two gripper shoe 51b is the most vertical
Arranging, the lower end of two gripper shoes 51b is all respectively arranged in the both side edges of quilting frame 10b by slide block 53b,
The two ends of this auxiliary cylinder 52b are rotatably installed on the top of two gripper shoes 51b respectively by bearing block 54b.
Further, described auxiliary wheel assembly 50b is two, and two auxiliary wheel assembly 50b lay respectively at quilting machine head group
The both sides of part 40b.
It addition, both side edges is provided with the guide rail 11b of horizontal expansion, this pair of dragon before and after described quilting frame 10b
Door frame 41b and auxiliary wheel assembly 50b is all movable along guide rail 11b transverse reciprocating.
During work, this drive wheel assemblies 20b drives driven pulley assembly 30b, the first Timing Belt by the first Timing Belt
Fix with double portal frame 41b of quilting machine head assembly 40b and be connected and drive quilting machine head assembly 40b transverse reciprocating
Activity, during quilting machine head assembly 40b transverse reciprocating activity, this lower servomotor 425b drives lower head
424b operates, head 426b operating in servomotor 427b drive on this, coordinates the fortune utilizing lower head 424b
Turn and the operating of upper head 426b carries out quilting operation, meanwhile, during quilting operation, driving shaft group
Part 44b drives transmission shaft component 43b by the second Timing Belt, this second Timing Belt and lower movable base plate 421b and
Upper movable base plate 422b is fixing to be connected, and the second Timing Belt drives lower movable base plate 421b and upper movable base plate 422b
Transverse reciprocating is movable, so that lower head 424b, lower servomotor 425b, upper head 426b, upper servo are electric
Machine 427b transverse reciprocating is movable, it is achieved that move while quilting operation.
As shown in Figure 25 to Figure 33, this cutting machine c include severing frame 10c, two cylinder conveying assembly 20c,
Two drum assembly decelerator 30c, two cylinders hold down assembly 40c, regulation cylinder assembly 50c and cutting mechanism 60c.
This two cylinder conveying assembly 20c is arranged at intervals in severing frame 10c the most successively, this two drum assembly
Decelerator 30c may be contained within driving two cylinders in severing frame 10c and respectively by Timing Belt (not shown)
Conveying assembly 20c;Specifically, as shown in figure 31, described cylinder conveying assembly 20c includes pressure roller 21c
With synchronous pulley 22c;The two ends of this pressure roller 21c are all rotatably installed on severing frame by bearing block 23c
On 10c, this synchronous pulley 22c is fixed on one end of pressure roller 21c and is positioned at outside bearing block 23c, aforementioned synchronization band
Driving synchronous pulley 22c to rotate, this pressure roller 21c rotates with synchronous pulley 22c.
This two cylinder 40c that holds down assembly may be contained within severing frame 10c and lay respectively at two cylinder conveying assemblies
By the upper side of 20c, as shown in Figure 27 and Figure 28, this cylinder hold down assembly 40c include a synchronizing shaft 41c,
Two pressure cylinder swing arm 42c, a pressure roller 43c, a spring link 44c and a stage clip 45c;This synchronizing shaft 41c
Two ends be all rotatably installed in severing frame 10c by a bearing block 46c, this two pressure cylinder swing arm 42c
Being sheathed on the most rotationally on synchronizing shaft 41c, the two ends of this pressure roller 43c all can be turned respectively by bearing 47c
Being installed on two pressure cylinder swing arm 42c, pressure roller 43c is parallel to each other with synchronizing shaft 41c dynamicly, this spring link
The upper end of 44c is rotationally connected with the tail end of a wherein pressure cylinder swing arm 42c, and the lower end of spring link 44c is arranged with even
Bar loop bar 48c, the lower end of this connecting rod loop bar 48c is rotationally connected with severing frame 10c, this connection loop bar 48c
Being arranged with outward connecting rod nut 49c, this stage clip 45c is sheathed on outside spring link 44c, and the two ends of stage clip 45c are respectively
It is butted on upper end and the connecting rod nut 49c of spring link 44c.
This regulation cylinder assembly 50c is arranged in severing frame 10c, regulation cylinder assembly 50c drive on rear side of it
The hold down assembly pressure cylinder swing arm 42c of 40c of cylinder swings up and down;As shown in Figure 32 and Figure 33, described regulation
Cylinder assembly 50c includes cylinder 51c, and this cylinder 51c is arranged on cutting machine by base 52c and cover plate 53c
On frame 10c, cylinder 51c is extended with piston rod 54c, and this piston rod 54c is by bearing pin 55c and pressure cylinder swing arm
42c is rotationally connected.
This cutting mechanism 60c be arranged in severing frame 10c and two cylinders hold down assembly between 20c upper
Side.Specifically, as shown in Figure 29 and Figure 30, described cutting mechanism 60c includes reductor 61c, slide rail
62c, mobile base 63c and cutting knife (not shown), this reductor 61c is installed on by firm banking 64c
In severing frame 10c, this slide rail 62c is fixed in severing frame 10c, and this mobile base 63c passes through slide block
65c is installed on slide rail 62c movably, and the output shaft of this reductor 61c is provided with synchronous pulley 66c, should
Synchronous pulley 66c drives mobile base 63c movable by conveyer belt, and this cutting knife is fixed in mobile base 63c
With mobile base 63c synchronous movement.
During work, two drum assembly decelerator 30c drive two cylinder conveying assembly 20c to rotate respectively, and coordinate
Two cylinders hold down assembly 40c, carry cloth, when cloth is through after two cylinder conveying assembly 20c, by cutting out
Cloth is cut off by breaking mechanism 60c, and when cloth cutting is had no progeny, the cloth that severing is got off exports two cylinder conveying groups
After part 20c, this regulation cylinder assembly 50c promotes pressure cylinder swing arm 42c to be swung up so that the cylinder of rear side is defeated
Gap between sending component 20c and pressure roller 43c increases, it is simple to rear length of cloth inputs, after the input of rear length of cloth,
Regulation cylinder assembly 50c promotes pressure cylinder swing arm 42c swung downward to reset, so that pressure roller 43c is pressed against cloth
Carrying out the conveying of cloth on material, then, the most repeatable aforementioned activities carries out severing operation to cloth.
As shown in Figure 34 to Figure 36, this taping machine d includes support body 10d, driven synchronizing shaft assembly 20d, master
Dynamic synchronizing shaft assembly 30d, movable portal frame 40d, bound edge nose assembly 50d and driving means 60d.
This support body 10d is square structure, before this driven synchronizing shaft assembly 20d and active synchronization shaft assembly 30d is equal
Rear extension is also respectively arranged at the left and right sides edge of support body 10d, and this active synchronization shaft assembly 30d is by belt (figure
In do not show) drive driven synchronizing shaft assembly 20d to rotate.Before and after this movable portal frame 40d, two ends respectively can be left
The right side is movably arranged in both side edges before and after support body 10d, and belt is connected with movable portal frame 40d and drive activity dragon
Door frame about 40d is movable back and forth;This bound edge nose assembly 50d front and back can be movably set in movable portal frame back and forth
On 40d, bound edge nose assembly 50d is the most movable along the crossbeam 41d of movable portal frame 40d, this driving means
60d is arranged on movable portal frame 40d and drives bound edge nose assembly 50d the most movable.
In the present embodiment, described driven synchronizing shaft assembly 20d includes driven shaft 21d, the two ends of this driven shaft 21d
Being rotatably installed on support body 10d, the two ends of driven shaft 21d are respectively and fixedly provided with driven pulley 22d, and this is the most same
Step shaft assembly 30d includes driving shaft 31d and motor 32d, and the two ends of this driving shaft 31d are rotatably installed on
On support body 10d, the two ends of driving shaft 31d are respectively and fixedly provided with driving pulley 33d, and two aforesaid belt connect corresponding master
Movable belt pulley 33d and corresponding driven pulley 22d, two belts two ends with movable portal frame 40d respectively is connected and together
Step drives movable portal frame 40d, this motor 32d to drive driving shaft 31d to rotate by transmission band.Further, at this
In embodiment, before and after described support body 10d, both side edges is provided with guide rail 11d, before and after movable portal frame 40d
Two ends are respectively arranged on the guide rail 11d of correspondence and the most movable along guide rail 11d.
Described driving means 60d includes motor 61d, driving pulley 62d and driven pulley 63d, this main belt
Wheel 62d and driven pulley 63d is rotatably installed on two ends before and after crossbeam 41d, driving pulley 62d respectively
With connection has transmission band (not shown) between driven pulley 63d, this transmission band is with bound edge nose assembly 50d even
Connecing, this motor 61d drives driving pulley 62d to rotate.
During work, when cotton-wadded quilt is delivered on support body 10d, cotton-wadded quilt is held to be fixed, when needing cotton-wadded quilt
When leading edge carries out bound edge quilting, by driving means 60d drive bound edge nose assembly 50d move to crossbeam before
End, then, bound edge nose assembly 50d works, meanwhile, by driven synchronizing shaft assembly 20d and active synchronization axle
Assembly 30d coordinates drive movable portal frame 40d so that bound edge nose assembly 50d limit active edges bound edge quilting, real
Show the bound edge operation of the cephalolateral margin to cotton-wadded quilt;When the back edge of cotton-wadded quilt is carried out bound edge quilting, driving fill
Putting 60d drives bound edge nose assembly 50d to move to the rearmost end of crossbeam, and then, bound edge nose assembly 50d works,
Meanwhile, with driven synchronizing shaft assembly 20d and active synchronization shaft assembly 30d, drive movable portal frame 40d, make
Obtain bound edge nose assembly 50d limit active edges bound edge quilting, it is achieved that the bound edge operation to the posterior lateral margin of cotton-wadded quilt;When
When the left hand edge of cotton-wadded quilt is carried out bound edge quilting, by driven synchronizing shaft assembly 20d and active synchronization shaft assembly 30d
Coordinate and drive movable portal frame 40d so that movable portal frame 40d moves to the leftmost side of support body 10d, then, bag
Limit nose assembly 50d works, and is driven bound edge nose assembly 50d fore-aft travel by driving means 60d simultaneously, makes
Obtain bound edge nose assembly 50d limit active edges bound edge quilting, it is achieved that the bound edge operation to the left border of cotton-wadded quilt;When
When the right hand edge of cotton-wadded quilt is carried out bound edge quilting, by driven synchronizing shaft assembly 20d and active synchronization shaft assembly 30d
Coordinate and drive movable portal frame 40d so that movable portal frame 40d moves to the rightmost side of support body 10d, then, bag
Limit nose assembly 50d works, and is driven bound edge nose assembly 50d fore-aft travel by driving means 60d simultaneously, makes
Obtain bound edge nose assembly 50d limit active edges bound edge quilting, it is achieved that the bound edge operation to the margo dexter of cotton-wadded quilt.
As shown in Figure 37 to Figure 39, this bound edge carriage mechanism e includes support 10e, fixing conveyer belt wheels
Part 20e, movable belt pulley for feeding foil assembly 30e and driving means 40e.
This fixing belt pulley for feeding foil assembly 20e is fixedly installed on support 10e, this activity belt pulley for feeding foil assembly 30e
Being movably disposed on support 10e, this driving means 40e drive activity belt pulley for feeding foil assembly 20e lives back and forth
Dynamic and closer or far from fixing belt pulley for feeding foil assembly 20e;Further, this fixing belt pulley for feeding foil assembly 20e and activity are defeated
It is provided with clamping device 50e on feed roller assembly 30e.
Specifically, described fixing belt pulley for feeding foil assembly 20e includes the first bracing frame 21e, the first drive roll
22e, the first driven voller 23e and the first motor 24e, this first drive roll 22e and the first driven voller about 23e
Spaced and parallel arrangement is also rotatably installed on 21e on the first bracing frame, and the first drive roll 22e is by the first conveying
Band 25e drives the first driven voller 23e to rotate, and this first drive roll 22e is provided with the first belt wheel 26e, and this is the years old
One motor 24e is installed on the first bracing frame 21e, and the output shaft of the first motor 24e is provided with the second belt wheel (figure
In do not show), between the second belt wheel (not shown) and the first belt wheel (not shown) connect have the first belt (figure
In do not show).
Described movable belt pulley for feeding foil assembly 30e include the second bracing frame 31e, the second drive roll 32e, second from
Action roller 33e and the second motor 34e, this second drive roll 32e and the second driven voller 33e are between left and right every parallel arrangement
And be rotatably installed on the second bracing frame 31e, the second drive roll 32e is driven by the second conveyer belt 35e
Second driven voller 33e rotates, and this second drive roll 32e is provided with the 3rd belt wheel 36e, this second motor 34e
Being installed on the second bracing frame 31e, the output shaft of the second motor 34e is provided with the 4th belt wheel 37e, the 4th belt wheel
Connect between 37e and the 3rd belt wheel 36e and have the second belt 38e.
Described driving means 40e includes motor 41e and two screw mandrel 42e, and each screw mandrel 42e all left and right extend,
Two screw mandrel 42e time intervals respectively arrange and are rotatably installed on support 10e, and screw mandrel 42e is all with movable
Belt pulley for feeding foil assembly 30e is screwed together, this motor 41e be fixed on support 10e and be positioned at two screw mandrel 42e it
Between, this motor 41 is coordinated by belt wheel and belt and is driven two screw mandrel 42e synchronous axial system.
And, described movable belt pulley for feeding foil assembly 30e is positioned at the left side of fixing belt pulley for feeding foil assembly 20e, fixing
Rear and front end, right side, front side and the rear side of belt pulley for feeding foil assembly 20e is provided with an aforesaid clip device 50e, lives
Rear and front end, left side, front side and the rear side of dynamic belt pulley for feeding foil assembly 30e are provided with an aforesaid clip device 50e,
Each corner of cotton-wadded quilt 60e is clamped by these clamping devices 50e cooperation, and, described clamping device
50e includes gripper jaw 51e and cylinder 52e, this cylinder 52e and drives gripper jaw 51e folding.
During work, on the front end entrance activity belt pulley for feeding foil assembly 30e of cotton-wadded quilt 60e, first, by corresponding folder
Hold device 50e and clamp the front end of face cotton-wadded quilt 60e, then, by driving means 40e drive activity belt pulley for feeding foil
Assembly 30e is movable so that movable belt pulley for feeding foil assembly 30e is near fixing belt pulley for feeding foil assembly 20e, after putting in place,
Movable belt pulley for feeding foil assembly 30e and fixing belt pulley for feeding foil assembly 20e works simultaneously so that the front end of cotton-wadded quilt 60e
It is delivered to the rightmost side of fixing belt pulley for feeding foil assembly 20e, then, by corresponding on fixing belt pulley for feeding foil assembly 20e
Clamping device 50e clamp the front end of face cotton-wadded quilt 60e, then, the drive activity of driving means 40e carry
Pulley assemblies 30e is movable so that movable belt pulley for feeding foil assembly 30e answers away from fixing belt pulley for feeding foil assembly 20e
Position, then, is clamped face cotton-wadded quilt 60e's by corresponding clamping device 50e on movable belt pulley for feeding foil assembly 30e
Tail end.
Design focal point of the present utility model is: by cooperation utilize cradle mechanism, automatic quilter, cutting machine,
Taping machine and bound edge carriage mechanism;To be automatically performed feeding, quilting, severing, bound edge and bound edge conveying etc.
Operation, it is achieved that the automatization of all process steps in cotton-wadded quilt production process, effectively reduces manpower and expends, improve
Production efficiency, and improve product quality.
Know-why of the present utility model is described above in association with specific embodiment.These describe and are intended merely to explain
Principle of the present utility model, and the restriction to this utility model protection domain can not be construed to by any way.Base
In explanation herein, those skilled in the art need not pay performing creative labour can associate this practicality newly
Other detailed description of the invention of type, within these modes fall within protection domain of the present utility model.
Claims (10)
1. a cotton-wadded quilt automatic production line, it is characterised in that: include cradle mechanism, automatic quilter,
Cutting machine, taping machine and bound edge carriage mechanism;This cradle mechanism, automatic quilter, cutting machine and bag
Limit machine horizontally set successively, bound edge carriage mechanism is arranged in taping machine;
This cradle mechanism includes a bolt and deposits support body, multiple batching drum assembly, multiple power drum group
Part, multiple hold-down roll assembly and bolt decelerator;The plurality of batching drum assembly is installed on batching and deposits
On support body, multiple batching drum assemblies are that upper and lower front-back staggered is arranged;The plurality of power drum assembly and multiple pressure
Tight drum assembly is mounted on batching and deposits on support body, and the plurality of hold-down roll assembly lays respectively at the power of correspondence
By the side of drum assembly, this batching decelerator is arranged at batching and deposits on support body, and this batching decelerator is by synchronizing
Band drives the operating of multiple power drum assemblies;
This automatic quilter include quilting frame, drive wheel assemblies, driven pulley assembly, quilting machine head assembly with
And auxiliary wheel assembly;This drive wheel assemblies and driven pulley assembly are respectively arranged in the input side of quilting frame and defeated
Go out end;This quilting machine head assembly can be arranged in quilting frame by transverse reciprocating actively, drive wheel assemblies and driven
Wheel assembly coordinates the first Timing Belt to drive quilting machine head assembly transverse reciprocating movable, and quilting machine head assembly includes double
Portal frame, quilting machine head, transmission shaft component and driving shaft assembly, the two ends of this pair of portal frame can laterally be slided respectively
Being installed on the both side edges of quilting frame, this quilting machine head can be arranged on double portal frame the most actively dynamicly,
This transmission shaft component and driving shaft assembly are respectively arranged at the two ends of double portal frame, transmission shaft component and driving shaft group
Part coordinates the second Timing Belt to drive quilting machine head the most movable;This auxiliary wheel assembly can be lived by transverse reciprocating
Being arranged in quilting frame, auxiliary wheel assembly is between drive wheel assemblies and driven pulley assembly dynamicly;
This cutting machine includes severing frame, two cylinder conveying assemblies, two drum assembly decelerators, two cylinder pressures
Tight assembly, regulation cylinder assembly and cutting mechanism;This two cylinders conveying assembly is arranged at intervals at sanction the most successively
On off line frame, this two drum assemblies decelerator may be contained within driving two rollings in severing frame and respectively by Timing Belt
Cylinder conveying assembly;This two cylinder holds down assembly and may be contained within severing frame and lay respectively at two cylinder conveying assemblies
Upper side by, cylinder holds down assembly and includes a synchronizing shaft, two pressure cylinder swing arms, a pressure roller, a spring even
Bar and a stage clip;The two ends of this synchronizing shaft are all rotatably installed in severing frame by a bearing block, should
Two pressure cylinder swing arms are sheathed on synchronizing shaft the most rotationally, and the two ends of this pressure roller are all the most rotatable by bearing
Be installed in two pressure cylinder swing arms, pressure roller is parallel to each other with synchronizing shaft, the upper end of this spring link and wherein
The tail end of pressure cylinder swing arm is rotationally connected, and the lower end of spring link is arranged with connecting rod loop bar, the lower end of this connecting rod loop bar
Being rotationally connected with severing frame, this connection loop bar overcoat is provided with connecting rod nut, and this compression spring sleeve is located at outside spring link,
The two ends of stage clip are butted on upper end and the connecting rod nut of spring link respectively;This regulation cylinder assembly is arranged at severing
In frame, the pressure cylinder swing arm that the cylinder on rear side of regulation cylinder assembly drive holds down assembly swings up and down;This severing
Mechanism be arranged in severing frame and between two cylinders hold down assembly above;
This taping machine includes support body, driven synchronizing shaft assembly, active synchronization shaft assembly, movable portal frame, bag
Limit nose assembly and driving means;This driven synchronizing shaft assembly and active synchronization shaft assembly all front and back extend and divide
Not being arranged at the left and right sides edge of support body, this active synchronization shaft assembly is turned by belt drive driven synchronizing shaft assembly
Dynamic;Before and after this movable portal frame, two ends can be movably arranged in both side edges before and after support body in left and right respectively, belt with
Movable portal frame connects and drives activity back and forth about movable portal frame;This bound edge nose assembly can front and back be lived back and forth
Moving and be arranged on movable portal frame, bound edge nose assembly is the most movable along the crossbeam of movable portal frame, and this driving fills
Install and be placed on movable portal frame and drive bound edge nose assembly the most movable;
This bound edge carriage mechanism include support, fixing belt pulley for feeding foil assembly, movable belt pulley for feeding foil assembly and
Driving means;This fixing belt pulley for feeding foil assembly is fixedly installed on support, and this activity belt pulley for feeding foil assembly is movable
Be arranged on support, this driving means drive activity belt pulley for feeding foil assembly movable back and forth and closer or far from fixing
Belt pulley for feeding foil assembly;Further, this fixing belt pulley for feeding foil assembly and movable belt pulley for feeding foil assembly are provided with clamping
Device.
2. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described batching drum assembly
Including two cylinder bearings, a drum shaft and two batching limiting plates, this two cylinders bearing is fixed on batching and deposits
On support body, the two ends of this drum shaft are all rotatably installed on by bearing and back-up ring on the cylinder bearing of correspondence,
It is outer with drum shaft rotation that this two batching limiting plate is sheathed on drum shaft, and two batching limiting plates intervals arrange and are also positioned at two
Between cylinder bearing.
3. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described hold-down roll assembly
Include a synchronizing shaft, two pressure cylinder swing arms, a pressure roller, a spring link and a stage clip;This synchronizing shaft
Two ends are all rotatably installed on batching by a bearing block and deposit on support body, and this two pressure cylinders swing arm is the most rotationally
Being sheathed on synchronizing shaft, the two ends of this pressure roller are all rotatably installed in two pressure cylinder swing arms respectively by bearing,
Pressure roller is parallel to each other with synchronizing shaft, and the upper end of this spring link is rotationally connected with the tail end of a wherein pressure cylinder swing arm,
The lower end of spring link is arranged with connecting rod loop bar, and the lower end of this connecting rod loop bar and batching are deposited support body and be rotationally connected,
This connection loop bar overcoat is provided with connecting rod nut, and this compression spring sleeve is located at outside spring link, and the two ends of stage clip are butted on respectively
On the upper end of spring link and connecting rod nut.
4. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described quilting machine head includes
There are lower movable base plate, upper movable base plate, vertical slide, lower head, lower servomotor, upper head, upper servo
Motor and regulation cylinder;This lower movable base plate and upper movable base plate all can be movably arranged in double gantry by transverse reciprocating
On frame, this vertical slide can be arranged on movable base plate up and downly, and this lower head and lower servomotor are equal
Being arranged on lower movable base plate, lower servomotor drives lower head operating, and on this, head and upper servomotor are all provided with
Being placed on vertical slide, upper servomotor drives upper head operating, and this regulation cylinder is arranged on movable base plate,
Regulation cylinder drives vertical slide up and down.
5. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described drive wheel assemblies bag
Having included driving shaft and servomotor, this driving shaft is installed in quilting frame by bearing block, and this driving shaft sets
Being equipped with drive coordination belt wheel and passive and synchronous belt wheel, this servomotor is fixed in quilting frame, servomotor
Output shaft is provided with active synchronization belt wheel, is connected and has active same between this active synchronization belt wheel with passive and synchronous belt wheel
Step band.
6. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described cutting mechanism includes
Having reductor, slide rail, mobile base and cutting knife, this reductor is installed in severing frame by firm banking,
This slide rail is fixed in severing frame, and this mobile base is installed on slide rail movably by slide block, this deceleration
The output shaft of machine is provided with synchronous pulley, and this synchronous pulley drives mobile base activity, this cutting knife by conveyer belt
It is fixed in mobile base.
7. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described driven synchronizing shaft group
Part includes driven shaft, and the two ends of this driven shaft are rotatably installed on support body, and the two ends of driven shaft are the most fixing
Having driven pulley, this active synchronization shaft assembly includes driving shaft and motor, and the two ends of this driving shaft are rotationally
Being installed on support body, the two ends of driving shaft are respectively and fixedly provided with driving pulley, and two aforesaid belt connect corresponding main belt
Wheel and corresponding driven pulley, two belts connect and synchronize drive activity gantry with the two ends of movable portal frame respectively
Frame, this motor drives driving shaft to rotate by transmission band.
8. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described driving means includes
Having motor, driving pulley and driven pulley, this driving pulley and driven pulley are rotatably installed on crossbeam respectively
Before and after two ends, connect between driving pulley and driven pulley and have transmission band, this transmission band and bound edge nose assembly
Connecting, this driven by motor driving pulley rotates.
9. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described fixing belt pulley for feeding foil
Assembly includes the first bracing frame, the first drive roll, the first driven voller and the first motor, this first drive roll and
First driven voller is between left and right every parallel arrangement and be rotatably installed on the first bracing frame, and the first drive roll passes through
First conveyer belt drives the first driven voller to rotate, and this first drive roll is provided with the first belt wheel, this first motor
Being installed on the first bracing frame, the output shaft of the first motor is provided with the second belt wheel, the second belt wheel and the first belt wheel
Between connect have the first belt.
10. cotton-wadded quilt automatic production line as claimed in claim 1, it is characterised in that: described movable conveyer belt
Wheel assembly includes the second bracing frame, the second drive roll, the second driven voller and the second motor, this second drive roll
With the second driven voller between left and right every parallel arrangement and be rotatably installed on the second bracing frame, the second drive roll leads to
Crossing the second conveyer belt drives the second driven voller to rotate, and this second drive roll is provided with the 3rd belt wheel, this second electricity
Machine is installed on the second bracing frame, and the output shaft of the second motor is provided with the 4th belt wheel, the 4th belt wheel and the 3rd band
Connect between wheel and have the second belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620308243.6U CN205617061U (en) | 2016-04-12 | 2016-04-12 | Full automatic production line of cotton -wadded quilt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620308243.6U CN205617061U (en) | 2016-04-12 | 2016-04-12 | Full automatic production line of cotton -wadded quilt |
Publications (1)
Publication Number | Publication Date |
---|---|
CN205617061U true CN205617061U (en) | 2016-10-05 |
Family
ID=57030413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201620308243.6U Withdrawn - After Issue CN205617061U (en) | 2016-04-12 | 2016-04-12 | Full automatic production line of cotton -wadded quilt |
Country Status (1)
Country | Link |
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CN (1) | CN205617061U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105671797A (en) * | 2016-04-12 | 2016-06-15 | 广州京良智能设备有限公司 | Full-automatic cotton quilt production line |
CN108016527A (en) * | 2017-10-31 | 2018-05-11 | 安徽省萧县徽星机械制造有限公司 | A kind of conveying arrangement for sewing quilt machine |
CN108130653A (en) * | 2018-01-25 | 2018-06-08 | 苏州匠博智能科技有限公司 | A kind of quilt overedger |
-
2016
- 2016-04-12 CN CN201620308243.6U patent/CN205617061U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105671797A (en) * | 2016-04-12 | 2016-06-15 | 广州京良智能设备有限公司 | Full-automatic cotton quilt production line |
CN108016527A (en) * | 2017-10-31 | 2018-05-11 | 安徽省萧县徽星机械制造有限公司 | A kind of conveying arrangement for sewing quilt machine |
CN108130653A (en) * | 2018-01-25 | 2018-06-08 | 苏州匠博智能科技有限公司 | A kind of quilt overedger |
CN108130653B (en) * | 2018-01-25 | 2023-10-24 | 苏州匠博智能科技有限公司 | Quilt overedger |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20161005 Effective date of abandoning: 20180522 |