CN205601935U - Lightweight that becomes wall structure keeps off mud plate fixation frame assembly - Google Patents

Lightweight that becomes wall structure keeps off mud plate fixation frame assembly Download PDF

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Publication number
CN205601935U
CN205601935U CN201620460658.5U CN201620460658U CN205601935U CN 205601935 U CN205601935 U CN 205601935U CN 201620460658 U CN201620460658 U CN 201620460658U CN 205601935 U CN205601935 U CN 205601935U
Authority
CN
China
Prior art keywords
connecting portion
bend pipe
hole
wall thickness
mud guard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620460658.5U
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Chinese (zh)
Inventor
罗福祎
初德军
孙磊
邱勇
苏云龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Heavy Duty Truck Group Jinan Power Co Ltd
Original Assignee
China National Heavy Duty Truck Group Jinan Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Heavy Duty Truck Group Jinan Power Co Ltd filed Critical China National Heavy Duty Truck Group Jinan Power Co Ltd
Priority to CN201620460658.5U priority Critical patent/CN205601935U/en
Application granted granted Critical
Publication of CN205601935U publication Critical patent/CN205601935U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a lightweight that becomes wall structure keeps off mud plate fixation frame assembly. It includes the base and is used for installing the return bend of fender, and the base includes base that links to each other with the frame and the connecting portion that link to each other with the return bend, and the wall thickness alpha that is close to the return bend tip of connecting portion is greater than the curved wall thickness beta who keeps away from connecting portion, and near the wall thickness alpha of the return bend tip of connecting portion to the curved wall thickness beta smooth transition who keeps away from connecting portion, the return bend is connected with connecting portion adoption friction welding (FW) or electron -beam welding. The utility model has the advantages of reasonable design, alleviate weight, improved welding quality, reduced fault rate and cost.

Description

A kind of lightweight mud guard fixing support assembly becoming wall construction
Technical field
This utility model relates to a kind of lightweight mud guard fixing support assembly becoming wall construction.
Background technology
For existing commercial car, particularly heavy engineering automobile, in view of the complexity of pavement behavior, vehicle tail oscillation intensity and acceleration are big especially, and the splash apron bracket moment of afterbody is all subject to up and down, the impulsive force of fore-and-aft direction.Additionally, mud guard quality is relatively big, the particularly rainy day in winter, the earth ice and snow that mud guard gets rid of band makes splash apron bracket bear bigger shock loading.
And splash apron bracket of the prior art, most common CO 2 protection welding and sulfuration process of using, only a few producer uses more advanced friction welding or electron beam welding.Rubber vulcanization process is the most aging, causes splash apron bracket the most often to there will be rubber problems of crack in various degree;And for carbon-dioxide arc welding, in view of welding itself exists, weld seam is oxidizable, ooze the problems such as welding slag, splash apron bracket the most often there will be fracture and axle turns problem;For more advanced friction welding (FW) or the electron beam welding of growing up in recent years, for ensureing welding contact area, it is the thickest that the bend pipe of splash apron bracket and bearing wall thickness all design, and causes the non-happiness of splash apron bracket weight big, cost is the highest, and owing to quality its fault rate relatively big is also the highest.
Utility model content
This utility model provides a kind of lightweight mud guard fixing support assembly becoming wall construction, its reasonable in design, alleviates weight, improves welding quality, decreases fault rate and cost, solve problems of the prior art.
By the above-mentioned technical problem of solution, this utility model be the technical scheme is that it includes base and for installing the bend pipe of mud guard, base includes the pedestal being connected with vehicle frame and the connecting portion being connected with bend pipe, wall thickness α near the bend pipe end of connecting portion is more than the bend pipe wall thickness β away from connecting portion, and seamlessly transit to the bend pipe wall thickness β away from connecting portion near the wall thickness α of the bend pipe end of connecting portion, bend pipe uses friction welding (FW) or electron beam weldering to be connected with connecting portion.
Described connecting portion is positive round cone, and the middle part of positive round cone is provided with the first through hole, and the first through hole is inverted cone-shaped.
It is positioned at the position outside connecting portion on described pedestal and is provided with bolt hole.
Described bolt hole is two, lays respectively on the pedestal of connecting portion both sides.
Being positioned at bolt hole on described pedestal and be provided with boss, boss is arranged with connecting portion homonymy.
The bottom of described pedestal is provided with scrobicula step.
It is provided with the second through hole, the second through hole and the first through hole corresponding to the position of the first through hole on described pedestal to be connected.
It is provided with reinforcement in described second through hole.
Being 5mm near the wall thickness α of the bend pipe end of connecting portion, the bend pipe wall thickness β away from connecting portion is 3mm.
This utility model uses such scheme, has the advantage that
1, bend pipe uses friction welding (FW) or electron beam weldering to be connected with connecting portion, effectively prevent weld seam oxidation, oozes the traditional welding defects such as slag, improves intensity and the reliability of weld seam.It addition, weld seam flanging remains weld seam step high for 1mm to increase weld strength in removal process.
2, for solving friction welding (FW) or electron beam weldering mud guard fixing support assembly weld strength and the conflicting problem of lightweight, the bend pipe end welded mutually with connecting portion uses the most isometrical change wall construction, the i.e. wall thickness α near the bend pipe end of connecting portion is more than the bend pipe wall thickness β away from connecting portion, and seamlessly transits to the bend pipe wall thickness β away from connecting portion near the wall thickness α of the bend pipe end of connecting portion.The design of this structure not only effectively reduces the weight of mud guard fixing support assembly, is also effectively increased bead contact area and weld strength simultaneously.Preferably, being 5mm near the wall thickness α of the bend pipe end of connecting portion, the bend pipe wall thickness β away from connecting portion is 3mm.
3, connecting portion is positive round cone, and the middle part of positive round cone is provided with the first through hole, and the first through hole is inverted cone-shaped, thus forms the connecting portion not waiting wall.Connecting portion uses the structure of wall thickness gradual change from bottom to top, not only reduces mud guard fixing support assembly weight, also reduces the bottom force-bearing situation of connecting portion simultaneously, it is to avoid the bottom stress concentration problem of connecting portion.
4, it is positioned at the position outside connecting portion on pedestal and is provided with bolt hole, it is simple to pedestal is connected with vehicle frame.Preferably, bolt hole is two, lays respectively on the pedestal of connecting portion both sides, so decreases pedestal area in the case of ensureing pedestal bonding strength, it is simple to the layout of car load as far as possible.
5, being positioned on pedestal at bolt hole and be provided with boss, boss is arranged with connecting portion homonymy.The design of boss, adds the connecting length of bolt, is prevented effectively from bolt and gets loose and breakage problem.
6, the bottom of pedestal is provided with scrobicula step.The design of this structure not only reduces base weight, decreases base bottom surface amount of machining simultaneously.
7, it is provided with the second through hole, the second through hole and the first through hole corresponding to the position of the first through hole on pedestal to be connected.The design of this structure reduces the weight of base.
8, it is provided with reinforcement and the design of scrobicula step in the second through hole, not only increases the intensity of base bottom, also effectively prevent rainwater and invade the hidden danger causing weld cracking at corner bead for a long time.
9, this utility model is made up of base and bend pipe, simple in construction, and friction welding (FW) or electron beam welding control technique the most simply, and welding efficiency is high.
10, mud guard fixing support assembly versatility of the present utility model is higher, it is simple to promote, and i.e. for different automobile types and frame width, can realize sharing by the length and angle changing bend pipe, have the highest versatility.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the part structure for amplifying schematic diagram of Fig. 1.
Fig. 3 is the structure for amplifying schematic diagram in Fig. 2 at A.
In figure, 1, base, 2, bend pipe, the 3, first through hole, 4, bolt hole, 5, boss, 6, scrobicula step, the 7, second through hole, 8, reinforcement, 9, weld seam step, 101, pedestal, 102, connecting portion.
Detailed description of the invention
For the technical characterstic of this programme can be clearly described, below by detailed description of the invention, and combining its accompanying drawing, the utility model is elaborated.
As shown in FIG. 1 to 3, this utility model includes base 1 and for installing the bend pipe 2 of mud guard.Base 1 includes the pedestal 101 being connected with vehicle frame and the connecting portion 102 being connected with bend pipe 2, wall thickness α near the bend pipe end of connecting portion 102 is more than the bend pipe wall thickness β away from connecting portion 102, and seamlessly transits to the bend pipe wall thickness β away from connecting portion 102 near the wall thickness α of the bend pipe end of connecting portion 102.Bend pipe 2 uses friction welding (FW) or electron beam weldering to be connected with connecting portion 102.Connecting portion 102 is positive round cone, and the middle part of positive round cone is provided with the first through hole 3, and the first through hole 3 is inverted cone-shaped.It is positioned at the position outside connecting portion 102 on pedestal 101 and is provided with bolt hole 4.Bolt hole 4 is two, lays respectively on the pedestal 101 of connecting portion 102 both sides.Being positioned on pedestal 101 at bolt hole 4 and be provided with boss 5, boss 5 is arranged with connecting portion 102 homonymy.The bottom of pedestal 101 is provided with scrobicula step 6.On pedestal 101, the position corresponding to the first through hole 3 is provided with the second through hole 7, and the second through hole 7 is connected with the first through hole 3.It is provided with reinforcement 8 in second through hole 7.
This utility model bend pipe 2 uses friction welding (FW) or electron beam weldering to be connected with connecting portion 102, effectively prevent weld seam oxidation, oozes the traditional welding defects such as slag, improves intensity and the reliability of weld seam.It addition, weld seam flanging remains weld seam step 9 high for 1mm to increase weld strength in removal process.
For solving friction welding (FW) or electron beam weldering mud guard fixing support assembly weld strength and the conflicting problem of lightweight, bend pipe 2 end welded with connecting portion 102 phase uses the most isometrical change wall construction, the i.e. wall thickness α near the bend pipe end of connecting portion 102 is more than the bend pipe wall thickness β away from connecting portion 102, and seamlessly transits to the bend pipe wall thickness β away from connecting portion 102 near the wall thickness α of the bend pipe end of connecting portion 102.The design of this structure not only effectively reduces the weight of mud guard fixing support assembly, is also effectively increased bead contact area and weld strength simultaneously.Preferably, being 5mm near the wall thickness α of the bend pipe end of connecting portion 102, the bend pipe wall thickness β away from connecting portion 102 is 3mm, and compared with the bend pipe of existing 4.5mm wall thickness, single-piece loss of weight 1.6kg, loss of weight ratio is up to 30%, and effect is clearly.
Connecting portion 102 is positive round cone, and the middle part of positive round cone is provided with the first through hole 3, and the first through hole 3 is inverted cone-shaped, thus forms the connecting portion not waiting wall.Connecting portion 102 uses the structure of wall thickness gradual change from bottom to top, not only reduces mud guard fixing support assembly weight, also reduces the bottom force-bearing situation of connecting portion 102 simultaneously, it is to avoid the bottom stress concentration problem of connecting portion 102.
It is positioned at the position outside connecting portion 102 on pedestal 101 and is provided with bolt hole 4, it is simple to pedestal 101 is connected with vehicle frame.Preferably, bolt hole 4 is two, lays respectively on the pedestal 101 of connecting portion 102 both sides, so decreases pedestal area in the case of ensureing pedestal 101 bonding strength, it is simple to the layout of car load as far as possible.
Being positioned on pedestal 101 at bolt hole 4 and be provided with boss 5, boss 5 is arranged with connecting portion 102 homonymy.The design of boss 5, adds the connecting length of bolt, is prevented effectively from bolt and gets loose and breakage problem.
The bottom of pedestal 101 is provided with scrobicula step 6.The design of this structure not only reduces base 1 weight, decreases pedestal 101 bottom surface amount of machining simultaneously.
On pedestal 101, the position corresponding to the first through hole 3 is provided with the second through hole 7, and the second through hole 7 is connected with the first through hole 3.The design of this structure reduces the weight of base 1.
It is provided with reinforcement 8, and the design of scrobicula step 6 in second through hole 7, not only increases the intensity bottom pedestal 101, also effectively prevent rainwater and invade the hidden danger causing weld cracking at corner bead for a long time.
This utility model is made up of base 1 and bend pipe 2, simple in construction, and friction welding (FW) or electron beam welding control technique the most simply, and welding efficiency is high.
Mud guard fixing support assembly versatility of the present utility model is higher, it is simple to promote, and i.e. for different automobile types and frame width, can realize sharing by the length and angle changing bend pipe, have the highest versatility.
Above-mentioned detailed description of the invention cannot function as the restriction to this utility model protection domain, and to those of ordinary skill in the art, any alternate modification or the conversion of being made this utility model embodiment all fall within protection domain of the present utility model.
This utility model does not describes part in detail, is the known technology of those skilled in the art of the present technique.

Claims (9)

1. the lightweight mud guard fixing support assembly becoming wall construction, it is characterized in that: include base and for installing the bend pipe of mud guard, base includes the pedestal being connected with vehicle frame and the connecting portion being connected with bend pipe, wall thickness α near the bend pipe end of connecting portion is more than the bend pipe wall thickness β away from connecting portion, and seamlessly transit to the bend pipe wall thickness β away from connecting portion near the wall thickness α of the bend pipe end of connecting portion, bend pipe uses friction welding (FW) or electron beam weldering to be connected with connecting portion.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 1, it is characterised in that: described connecting portion is positive round cone, and the middle part of positive round cone is provided with the first through hole, and the first through hole is inverted cone-shaped.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 1, it is characterised in that: it is positioned at the position outside connecting portion on described pedestal and is provided with bolt hole.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 3, it is characterised in that: described bolt hole is two, lays respectively on the pedestal of connecting portion both sides.
5. according to a kind of lightweight mud guard fixing support assembly becoming wall construction described in claim 3 or 4, it is characterised in that: being positioned at bolt hole on described pedestal and be provided with boss, boss is arranged with connecting portion homonymy.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 1, it is characterised in that: the bottom of described pedestal is provided with scrobicula step.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 2, it is characterised in that: it is provided with the second through hole, the second through hole and the first through hole corresponding to the position of the first through hole on described pedestal and is connected.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 7, it is characterised in that: it is provided with reinforcement in described second through hole.
A kind of lightweight mud guard fixing support assembly becoming wall construction the most according to claim 1, it is characterised in that: the wall thickness α of the bend pipe end of close connecting portion is 5mm, and the bend pipe wall thickness β away from connecting portion is 3mm.
CN201620460658.5U 2016-05-19 2016-05-19 Lightweight that becomes wall structure keeps off mud plate fixation frame assembly Expired - Fee Related CN205601935U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620460658.5U CN205601935U (en) 2016-05-19 2016-05-19 Lightweight that becomes wall structure keeps off mud plate fixation frame assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620460658.5U CN205601935U (en) 2016-05-19 2016-05-19 Lightweight that becomes wall structure keeps off mud plate fixation frame assembly

Publications (1)

Publication Number Publication Date
CN205601935U true CN205601935U (en) 2016-09-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588797A (en) * 2019-10-23 2019-12-20 安徽华菱汽车有限公司 Fender support device and machining method thereof
CN112429094A (en) * 2020-11-10 2021-03-02 东风柳州汽车有限公司 Cantilever support
CN113018984A (en) * 2019-12-09 2021-06-25 帕尔公司 Filter element, filter, filtering apparatus and method of use
CN113879408A (en) * 2021-07-29 2022-01-04 东风商用车有限公司 Lightweight fender bracket assembly and fender support rod manufacturing method thereof
CN114802477A (en) * 2021-01-27 2022-07-29 宝山钢铁股份有限公司 Lightweight fender bracket and mounting structure and manufacturing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110588797A (en) * 2019-10-23 2019-12-20 安徽华菱汽车有限公司 Fender support device and machining method thereof
CN113018984A (en) * 2019-12-09 2021-06-25 帕尔公司 Filter element, filter, filtering apparatus and method of use
CN112429094A (en) * 2020-11-10 2021-03-02 东风柳州汽车有限公司 Cantilever support
CN112429094B (en) * 2020-11-10 2023-03-07 东风柳州汽车有限公司 Cantilever support
CN114802477A (en) * 2021-01-27 2022-07-29 宝山钢铁股份有限公司 Lightweight fender bracket and mounting structure and manufacturing method thereof
CN113879408A (en) * 2021-07-29 2022-01-04 东风商用车有限公司 Lightweight fender bracket assembly and fender support rod manufacturing method thereof
CN113879408B (en) * 2021-07-29 2023-07-21 东风商用车有限公司 Lightweight fender bracket assembly and preparation method of fender support rod thereof

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160928

Termination date: 20210519

CF01 Termination of patent right due to non-payment of annual fee