CN205588095U - A round corner profiling sanding machine - Google Patents
A round corner profiling sanding machine Download PDFInfo
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- CN205588095U CN205588095U CN201620342333.7U CN201620342333U CN205588095U CN 205588095 U CN205588095 U CN 205588095U CN 201620342333 U CN201620342333 U CN 201620342333U CN 205588095 U CN205588095 U CN 205588095U
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- 229910001651 emery Inorganic materials 0.000 abstract description 5
- 238000005498 polishing Methods 0.000 abstract description 3
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Abstract
Description
技术领域 technical field
本实用新型涉及一种圆角靠模砂光机。 The utility model relates to a fillet profile sanding machine.
背景技术 Background technique
对板件的标准化加工需要置备木模的样件,即按照一定比例制成的模型,业界称之为"靠模",常被用作板板裁床加工轨迹的辅助模型。仿形裁床上的靠模指沿模型轮廓形状移动对材料进行刨削加工,仿出相同轮廓的工件。随着数控(Computer numerical control,简称CNC)技术的发展,在各个制造领域已涌现大批能够取代人手的数控加工设备,生产力得到极大的解放,而且数控加工亦可解决现有人手加工操作所普遍存在的次品、废品问题;本实用新型正是基于此来寻求解放生产力、提升加工精度和加工效率之方案。 Standardized processing of panels requires the preparation of samples of wooden molds, that is, models made according to a certain proportion, which are called "patterns" in the industry, and are often used as auxiliary models for the processing track of panel cutting machines. The profiling on the profiling cutting machine refers to moving along the contour shape of the model to plan the material and simulate the workpiece with the same contour. With the development of CNC (Computer numerical control, referred to as CNC) technology, a large number of CNC processing equipment that can replace human hands has emerged in various manufacturing fields, and productivity has been greatly liberated. Existing problems of defective products and waste products; this utility model is based on this to seek a solution to liberate productivity, improve processing accuracy and processing efficiency.
实用新型内容 Utility model content
基于背景技术中所提及的问题,本实用新型提出一种圆角靠模砂光机,目的在于提供高精度、自动化的工件靠模和抛光方案,提高产品品质和工作效率,其具体技术内容如下: Based on the problems mentioned in the background technology, this utility model proposes a rounded corner profiling sander, the purpose of which is to provide high-precision, automatic workpiece profiling and polishing solutions, improve product quality and work efficiency, and its specific technical content as follows:
一种圆角靠模砂光机,其包括CNC操作台、基座、龙门架、砂磨装置、靠模装置、转盘和气动压杆装置,该基座具有作业平面,该作业平面上设有由第一伺服电机驱动的转轴,该转轴与该转盘连接,该转盘正上方的龙门架上设有该气动压杆装置,该气动压杆装置包括气缸和由气缸驱动的活动杆,该活动杆的端部设有压块,该压块与活动杆之间为活动连接,该砂磨装置和靠模装置分别与基座背侧连接,该砂磨装置包括为工件进行砂光操作的砂轮,该靠模装置 包括为工件进行刨削操作的刀模,该砂轮和刀模由该CNC操作台控制接近或远离作业平面。 A round corner profiling sander, which includes a CNC console, a base, a gantry, a sanding device, a profiling device, a turntable and a pneumatic pressure bar device, the base has a working plane, and the working plane is equipped with The rotating shaft driven by the first servo motor is connected to the turntable, and the pneumatic strut device is provided on the gantry directly above the turntable. The pneumatic strut device includes a cylinder and a movable rod driven by the cylinder. The movable rod There is a pressing block at the end of the base, which is movably connected with the movable rod, and the sanding device and the profiling device are respectively connected to the back side of the base, and the sanding device includes a grinding wheel for sanding the workpiece. The profiling device includes a die for planing the workpiece, and the grinding wheel and the die are controlled by the CNC console to approach or leave the working plane.
于本实用新型的一个或多个实施例当中,该砂磨装置包括第一主体,由第一主体伸出的第一连接臂,设于第一主体内用于驱使该第一连接臂动作的第二伺服电机,设于第一连接臂末端的砂轮,和驱动该砂轮的第三伺服电机;该第一主体下部设有第一嵌装槽,该第一嵌装槽与该基座配合连接。 In one or more embodiments of the present invention, the sanding device includes a first main body, a first connecting arm protruding from the first main body, and a device for driving the first connecting arm to move in the first main body. The second servo motor, the grinding wheel located at the end of the first connecting arm, and the third servo motor driving the grinding wheel; the lower part of the first main body is provided with a first embedding groove, and the first embedding groove is mated with the base .
于本实用新型的一个或多个实施例当中,该靠模装置包括第二主体,由第二主体伸出的第二连接臂,设于第二主体内用于驱使该第二连接臂动作的第四伺服电机,设于第二连接臂末端的刀模,和驱动该刀模的第五伺服电机;该第二主体下部设有第二嵌装槽,该第二嵌装槽与该基座配合连接。 In one or more embodiments of the present utility model, the profiling device includes a second main body, a second connecting arm protruding from the second main body, and a device for driving the second connecting arm to move in the second main body. The fourth servo motor, the knife mold located at the end of the second connecting arm, and the fifth servo motor driving the knife mold; the second main body lower part is provided with a second embedding groove, and the second embedding groove and the base Mate connection.
于本实用新型的一个或多个实施例当中,该砂轮和刀模分别具有5至35厘米纵向高度。 In one or more embodiments of the present invention, the grinding wheel and the die have a longitudinal height of 5 to 35 cm, respectively.
于本实用新型的一个或多个实施例当中,该基座背侧设有分别与该砂磨装置、靠模装置配合连接的第一连接轨、第二连接轨、第一活动支架和第二活动支架,该第一连接轨嵌入于该第一嵌装槽内并能相对滑动,该第一活动支架由基座内伸出并连接支撑于该砂磨装置的主体底部;该第二连接轨嵌入于该第二嵌装槽内并能相对滑动,该第二活动支架由基座内伸出并连接支撑于该靠模装置的主体底部,该第一活动支架和第二活动支架分别由电机驱动。 In one or more embodiments of the present utility model, the back side of the base is provided with a first connecting rail, a second connecting rail, a first movable bracket and a second A movable bracket, the first connecting rail is embedded in the first fitting groove and can slide relatively, the first movable bracket protrudes from the base and is connected and supported on the bottom of the main body of the sanding device; the second connecting rail Embedded in the second embedding groove and able to slide relatively, the second movable bracket protrudes from the base and is connected and supported on the bottom of the main body of the profiling device, the first movable bracket and the second movable bracket are driven by motors respectively drive.
于本实用新型的一个或多个实施例当中,该CNC操作台具有用于与外部系统或终端通讯的通讯卡板,以向外部系统或终端反馈加工参数、加工数量和故障信息。 In one or more embodiments of the present invention, the CNC console has a communication board for communicating with external systems or terminals, so as to feed back processing parameters, processing quantities and fault information to external systems or terminals.
于本实用新型的一个或多个实施例当中,该终端为手机,该通讯卡板为无 线通讯卡板。 In one or more embodiments of the present utility model, the terminal is a mobile phone, and the communication card is a wireless communication card.
本实用新型与现在有技术相比,其优越性体现在:采用了数控技术,使本装置具有高精度、高效率、编程方便、参数修正简单等优点,其结构紧凑,集“靠模”与“抛光”两大功能于一身,工人只需完成放件和取件工作,整个靠模工序只需一人值守便可,极大地解放了生产力;此外,本装置还可以向外部系统或终端反馈加工参数、加工数量和故障信息,在人员有事离开生产车间时亦可实时掌握机器的运行情况;无论在技术性、实用性还是经济性上均表现卓越,适合推广使用。 Compared with the existing technology, the utility model has the advantages of adopting the numerical control technology, so that the device has the advantages of high precision, high efficiency, convenient programming, simple parameter correction, etc. "Polishing" two functions in one, workers only need to complete the work of placing and picking up parts, and only one person is on duty for the entire profiling process, which greatly liberates productivity; in addition, this device can also feed back processing to external systems or terminals Parameters, processing quantity and fault information, when the personnel leave the production workshop, they can also grasp the operation status of the machine in real time; it is excellent in technology, practicality and economy, and is suitable for popularization and use.
附图说明 Description of drawings
图1为本实用新型的圆角靠模砂光机的正面结构示意图。 Fig. 1 is a schematic diagram of the front structure of the round corner profiling sander of the present invention.
图2为本实用新型的圆角靠模砂光机的背面结构示意图。 Fig. 2 is a schematic diagram of the back structure of the fillet profiling sander of the present invention.
图3为本实用新型的圆角靠模砂光机的砂磨装置结构示意图。 Fig. 3 is a structural schematic diagram of the sanding device of the fillet profile sanding machine of the present invention.
图4为本实用新型的圆角靠模砂光机的靠模装置结构示意图。 Fig. 4 is a structural schematic diagram of the profiling device of the fillet profiling sander of the present invention.
图5为本实用新型的靠模装置与基座的安装配合结构示意图。 Fig. 5 is a schematic diagram of the installation and cooperation structure of the profiling device and the base of the utility model.
图6为本实用新型的靠模砂光操作示意图。 Fig. 6 is a schematic diagram of the sanding operation of the master model of the present invention.
具体实施方式 detailed description
如下结合附图,对本申请方案作进一步描述: The scheme of this application is further described in conjunction with the accompanying drawings as follows:
参见附图1和2,一种圆角靠模砂光机,其包括CNC操作台1、基座2、龙门架22、砂磨装置3、靠模装置4、转盘5和气动压杆装置6,该基座2具有作业平面21,该作业平面21上设有由第一伺服电机驱动(图中未示出)的转轴51,该转轴51与该转盘5连接,该转盘5正上方的龙门架22上设有该气动压杆装置6,该气动压杆装置6包括气缸61和由气缸61驱动的活动杆62, 该活动杆62的端部设有压块621,该压块621与活动杆62之间为活动连接,该砂磨装置3和靠模装置4分别与基座2背侧连接,该砂磨装置3包括为工件进行砂光操作的砂轮32,该靠模装置4包括为工件进行刨削操作的刀模42,该砂轮32和刀模42由该CNC操作台1控制接近或远离作业平面21。 Referring to accompanying drawings 1 and 2, a fillet profiling sander includes a CNC console 1, a base 2, a gantry 22, a sanding device 3, a profiling device 4, a turntable 5 and a pneumatic pressure bar device 6 , the base 2 has a working plane 21, the working plane 21 is provided with a rotating shaft 51 driven by a first servo motor (not shown in the figure), the rotating shaft 51 is connected with the turntable 5, and the gantry directly above the turntable 5 The frame 22 is provided with the pneumatic strut device 6, the pneumatic strut device 6 comprises a cylinder 61 and a movable rod 62 driven by the cylinder 61, the end of the movable rod 62 is provided with a briquetting block 621, and the briquetting block 621 is connected with the movable rod 62. The rods 62 are movably connected, the sanding device 3 and the profiling device 4 are respectively connected to the back side of the base 2, the sanding device 3 includes a grinding wheel 32 for sanding the workpiece, and the profiling device 4 includes The cutting die 42 for the workpiece to be planed, the grinding wheel 32 and the cutting die 42 are controlled by the CNC console 1 to approach or move away from the working plane 21 .
参见附图3,该砂磨装置3包括第一主体31,由第一主体31伸出的第一连接臂33,设于第一主体31内用于驱使该第一连接臂33动作的第二伺服电机(图中未示出),设于第一连接臂33末端的砂轮32,和驱动该砂轮32的第三伺服电机34;该第一主体31下部设有第一嵌装槽30,该第一嵌装槽30与该基座2配合连接。 Referring to accompanying drawing 3, this grinding device 3 comprises a first main body 31, a first connecting arm 33 protruding from the first main body 31, a second connecting arm 33 arranged in the first main body 31 for driving the first connecting arm 33 to move. Servo motor (not shown in the figure), the emery wheel 32 that is located at the end of the first connecting arm 33, and the third servo motor 34 that drives this emery wheel 32; This first main body 31 bottom is provided with the first embedded groove 30, and this The first embedding groove 30 is matched with the base 2 .
参见附图4,该靠模装置4包括第二主体41,由第二主体41伸出的第二连接臂43,设于第二主体41内用于驱使该第二连接臂43动作的第四伺服电机(图中未示出),设于第二连接臂43末端的刀模42,和驱动该刀模42的第五伺服电机44;该第二主体41下部设有第二嵌装槽40,该第二嵌装槽40与该基座2配合连接。 Referring to accompanying drawing 4, this profiling device 4 comprises a second main body 41, a second connecting arm 43 protruding from the second main body 41, a fourth connecting arm 43 arranged in the second main body 41 for driving the second connecting arm 43 to move. Servomotor (not shown in the figure), the knife mold 42 that is located at the end of the second connecting arm 43, and the fifth servomotor 44 that drives this knife mold 42; The second main body 41 bottom is provided with the second embedding groove 40 , the second embedding groove 40 is mated with the base 2 .
参见附图2和5,该基座2背侧设有分别与该砂磨装置3、靠模装置4配合连接的第一连接轨23a、第二连接轨23b、第一活动支架25a和第二活动支架25b,该第一连接轨23a嵌入于该第一嵌装槽40内并能相对滑动,该第一活动支架25a由基座2内伸出并连接支撑于该砂磨装置3的主体31底部;该第二连接轨23b嵌入于该第二嵌装槽40内并能相对滑动,该第二活动支架25b由基座2内伸出并连接支撑于该靠模装置4的主体41底部,该第一活动支架25a和第二活动支架25b分别由电机驱动。 Referring to accompanying drawings 2 and 5, the back side of the base 2 is provided with a first connecting rail 23a, a second connecting rail 23b, a first movable bracket 25a and a second The movable bracket 25b, the first connecting rail 23a is embedded in the first embedding groove 40 and can slide relatively, the first movable bracket 25a protrudes from the base 2 and is connected and supported by the main body 31 of the sanding device 3 Bottom; the second connecting rail 23b is embedded in the second fitting groove 40 and can slide relatively, the second movable bracket 25b protrudes from the base 2 and is connected and supported on the bottom of the main body 41 of the mastering device 4, The first movable support 25a and the second movable support 25b are respectively driven by motors.
优选的,该砂轮32和刀模42分别具有5至35厘米纵向高度,以实现对 多层叠放的工件的一次性加工,提高工作效率。 Preferably, the emery wheel 32 and the cutting die 42 have a vertical height of 5 to 35 centimeters respectively, so as to realize the one-time processing of multi-layered workpieces and improve work efficiency.
该CNC操作台1具有用于与外部系统或终端通讯的通讯卡板,以向外部系统或终端反馈加工参数、加工数量和故障信息;优选的,该终端为手机,该通讯卡板为无线通讯卡板。 The CNC console 1 has a communication board for communicating with an external system or terminal, so as to feed back processing parameters, processing quantities and fault information to the external system or terminal; preferably, the terminal is a mobile phone, and the communication board is a wireless communication Card board.
参见附图6,加工时工件(图中虚线所示)放置于转盘5上并由气动杆装置配合压紧,该CNC操作台1联动控制各电机动作,按预设的工件模型数据驱使砂磨装置3和靠模装置4动作(包括第一主体31和第二主体41的水平向运动,第一连接臂33和第二连接臂43的绕电机转轴的弧线运动),转盘5逆时针转动,方形的工件先由刀模将角部刨削成圆角,再经由砂磨抛光。 Referring to accompanying drawing 6, during processing, the workpiece (shown by the dotted line in the figure) is placed on the turntable 5 and is pressed tightly by the pneumatic rod device. The device 3 and the profiling device 4 move (including the horizontal movement of the first main body 31 and the second main body 41, the arc movement of the first connecting arm 33 and the second connecting arm 43 around the motor shaft), and the turntable 5 rotates counterclockwise , The square workpiece is first planed into rounded corners by a die cutter, and then polished by sanding.
上述优选实施方式应视为本申请方案实施方式的举例说明,凡与本申请方案雷同、近似或以此为基础作出的技术推演、替换、改进等,均应视为本专利的保护范围。 The above-mentioned preferred implementation mode should be regarded as an illustration of the implementation mode of the scheme of this application, and any technical deduction, replacement, improvement, etc. that are similar to, similar to, or based on the scheme of this application should be regarded as the scope of protection of this patent.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110026852A (en) * | 2019-05-08 | 2019-07-19 | 江西亦成光电科技有限公司 | A kind of efficient burnishing device of optical element production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110026852A (en) * | 2019-05-08 | 2019-07-19 | 江西亦成光电科技有限公司 | A kind of efficient burnishing device of optical element production |
| CN110026852B (en) * | 2019-05-08 | 2021-03-30 | 江西亦成光电科技有限公司 | High-efficient burnishing device is used in optical element production |
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