CN205585260U - Shell seed benevolence sorter is broken to tea -oil camellia - Google Patents
Shell seed benevolence sorter is broken to tea -oil camellia Download PDFInfo
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- CN205585260U CN205585260U CN201620229653.1U CN201620229653U CN205585260U CN 205585260 U CN205585260 U CN 205585260U CN 201620229653 U CN201620229653 U CN 201620229653U CN 205585260 U CN205585260 U CN 205585260U
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- shell
- tea
- hopper
- drying
- sorting
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- 239000010495 camellia oil Substances 0.000 title abstract 4
- 235000018597 common camellia Nutrition 0.000 title abstract 4
- 240000001548 Camellia japonica Species 0.000 title 1
- 241001122767 Theaceae Species 0.000 claims abstract description 62
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 40
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000001125 extrusion Methods 0.000 claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000007602 hot air drying Methods 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 16
- 238000007906 compression Methods 0.000 claims description 16
- 238000005336 cracking Methods 0.000 claims description 11
- 230000008676 import Effects 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000003032 molecular docking Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 241000209507 Camellia Species 0.000 abstract 3
- 230000010354 integration Effects 0.000 abstract 1
- 241000526900 Camellia oleifera Species 0.000 description 12
- 235000005593 Camellia sinensis f parvifolia Nutrition 0.000 description 9
- 244000041840 Camellia sinensis f. parvifolia Species 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 235000021022 fresh fruits Nutrition 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 244000147058 Derris elliptica Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 210000000582 semen Anatomy 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 101000818579 Homo sapiens Zinc finger and BTB domain-containing protein 22 Proteins 0.000 description 1
- 102100021131 Zinc finger and BTB domain-containing protein 22 Human genes 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Abstract
The utility model relates to a hierarchical, the broken shell of nut class crops, shell benevolence sorting facilities technical field especially relate to a shell seed benevolence sorter is broken to tea -oil camellia. The utility model discloses adopt earlier the resolute mechanism in grades of tea to grade to the fresh tea fruit, make the tea fruit according to processing behind the size size classification, the qualities of processing are greatly improved, recycle and cut shell mechanism to the resolute shell of cutting of tea, make tea -oil camellia shell surface be covered with tool marks, it splits shell mechanism and carries out the drying to recycle hot air drying, make tea really ftracture rapidly, recycle extrusion rejuvenator structure and carry out the broken shell of tea -oil camellia, broken shell adopts roller to construct the extrusion, utilize shell benevolence sorting mechanism to select separately at last, thereby make the tea shell, the tea seed is elected from different passageway branches. The utility model discloses hierarchical fast, it is good to split the shell effect, broken shell is efficient, tea seed percentage of damage low, the tea fruit harms for a short time, and the dirt percentage is low, and entire system realizes in grades, cuts shell, stoving, shell breaking, sorting integration, effectively guarantees the continuous operation of machine, improves work efficiency greatly.
Description
Technical field
This utility model relates to nuts crops classification, broken shell, shell core screening installation technical field, particularly relates to a kind of oil tea broken shell seed core separator.
Background technology
Oil tea is the distinctive woody oil tree species of China, the ecological economy seeds that Ye Shi China is main, with Fructus oleae europaeae, Elaeis guineensis Jacq., Cortex cocois radicis claim the world four to eat greatly woody oil tree species.Traditional camellia oleifera fruit processing is first to be dried by tea fruit, and after drying, overwhelming majority tea fruit can split along divisural line, and shell of Camelliaoleifera Abel typically splits into two to pintongs, more firmly breaks oil tea valve into two with one's hands, takes out seed, uses manual work, wastes time and energy.And oil tea fresh fruit moisture content is high, as being processed the easy moldy metamorphism of camellia oleosa seed not in time, thus affect Oleum Camelliae quality.Existing Machining Technology is all to be processed fresh fruit, and the method that commonly used extruding or physical shock crush, and the most easily causes seed core to crush, and seed core separating effect is the most very poor.Such as number of patent application is " oil tea fruit unshelling separator " of CN201110453700.2, this machine uses hulling drum shock to carry out broken shell, use discaling roll and smooth roll 22 to rolling into the sorting of row seed core, although having higher shell-breaking rate and sorting index, but the broken seed that physical shock produces is more, seed less or broken for granule can be separated in shell by roller sorting thus cause in waste, and seed containing miscellaneous higher, need secondary operations.And for example number of patent application is a kind of oil tea Fructus Canarii decorticator of 201420505075.0, this machine have employed the form of a kind of classifying screen and first carries out classification, a kind of material pressing device is used to carry out broken shell again, though this machine energy broken shell, but broken shell effect is general, after broken shell, shell granule is relatively big, is not easy to follow-up seed core sorting, it is still desirable to manually sort.
Utility model content
The purpose of this utility model is, for the deficiencies in the prior art, to adapt to reality need, it is provided that a kind of oil tea broken shell seed core separator.
In order to realize the purpose of this utility model, the technical solution adopted in the utility model is:
A kind of oil tea broken shell seed core separator, it includes frame, classification mechanism and separately machined unit, described classification mechanism includes the sorting cylinder being arranged in frame and be arranged on the drum drive of frame side, and described sorting cylinder is formed by the grid cylinder docking that four grid gaps are different；The inwall of each grid cylinder is equipped with spiral bar, form the transmitting device of tea fruit, it is provided with feed hopper 1 in the side of first grid cylinder, it is equipped with sub-elects hopper in the bottom of each grid cylinder and the outside of last grid cylinder, the different grid cylinder in described four grid gaps, spiral bar and sub-elect hopper and be collectively forming the Pyatyi sorting of tea fruit；The hopper that sub-elects of described every one-level distinguishes a corresponding separately machined unit,
Described separately machined unit, including
Qie Ke mechanism, described Qie Ke mechanism includes chute 11 and the upper and lower two set cutters being arranged within chute 11, and the import of described chute 11 is connected with the outlet sub-electing hopper；
Hot air drying is cracked from dryness shell mechanism, described hot air drying crack from dryness helical axis 14 that shell mechanism includes drying 15, is arranged in drying 15, drive what described helical axis 14 rotated drive motor and be opened in the hot air interface in the middle of drying 15, the import of drying 15 is connected with the outlet of chute 11；
Extrusion cracking mechanism, described extrusion cracking mechanism includes hopper and a pair compression roller 18 being arranged in hopper, and the import of hopper is connected with the outlet of drying 15；
And
Shell core sorting mechanism, shell core sorting mechanism includes separation chamber, the propellers 19 being set in parallel in separation chamber and smooth roll 22, the side of described separation chamber is feed hopper, opposite side is seed groove 26, and the bottom of separation chamber is shell outletting trough 24, and feed hopper is connected with hopper outlet.
The grid gap of described four grid cylinders is followed successively by 25mm, 30mm, 35mm, 40mm.
Described cutter includes that cutting knife 12 and cutter shaft 13, cutting knife 12 row are contained on cutter shaft 13, and the point of contact of cutting knife 12 is arranged with chute 11 gap, and gap sorts tea fruit diameter 3mm 4mm less than this level；
The angle of inclination of described chute 11 is 45 °, and blade row rotation direction is consistent with tea fruit rotating direction.
Described compression roller 18 is provided with projection.
Also having booster block 17 in described hopper, booster block 17 is arranged on the top of compression roller, and booster block 17 is connected with rotary electric machine by rotating shaft.
Described booster block 17 is square iron block, and booster block is to compression roller 18 assisted extrusion.
Described separation chamber is provided with striker plate 23 near the side of feed well.
This utility model uses sorting cylinder that fresh fruit is carried out classification, and hierarchical speed is fast, utilizes blade row to cut shell effective；Utilize hot air drying, split shell effect good；Use pair roller type shell-breaking efficiency height, camellia oleosa seed percentage of damage low；To sum up use classification, cut shell, drying, broken shell, sorting to tea fruit damage extremely low, shell of Camelliaoleifera Abel becomes fine grained chippings, and sorting is containing miscellaneous effective reduction, and whole system realizes classification, cuts shell, drying, broken shell, sorting integrated, the continuous operation of machine is effectively ensured, is greatly improved work efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the enlarged drawing of I in Fig. 1；
Fig. 3 is the structural representation of shell core sorting mechanism；
In figure；Feed hopper 1, one-level grid cylinder 2, one-level sub-elects hopper 3, two grades of grid cylinders 4, and two grades sub-elect hopper 5, three grades sub-elect hopper 6, three grades of grid cylinders 7, and level Four sub-elects hopper 8, level Four grid cylinder 9, and Pyatyi sub-elects hopper 10, chute 11, cutting knife 12, cutter shaft 13, helical axis 14, drying 15, camellia oleifera fruit 16, booster block 17, compression roller 18, propellers 19, camellia oleosa seed 20, shell of Camelliaoleifera Abel 21, smooth roll 22, striker plate 23, shell outletting trough 24, material folding plate 25, seed groove 26.
Detailed description of the invention
This utility model by example below can the utility model will be further described, but, scope of the present utility model is not limited to following embodiment.
Embodiment: as Figure 1-3,
A kind of oil tea broken shell seed core separator, it includes frame, classification mechanism and the separately machined unit corresponding with sorting mechanism, sorting cylinder uses four grid cylinder docking to form, the grid gap of each grid cylinder is different, and one-level grid cylinder 2 gap is 25mm, and two grades of grid cylinder 4 gaps are 30mm, three grades of grid cylinder 7 gaps are 35mm, and level Four grid cylinder 9 gap is 40mm.Thus tea fruit is divided into different grades according to every 5mm, first order diameter is less than 25mm, the second level is a diameter of (25mm 30mm), the third level is a diameter of (30mm 35mm), the fourth stage is a diameter of (35mm 40mm), level V is that diameter is more than 40mm, and corresponding one of each grid cylinder sub-elects in hopper (one-level sub-elect hopper 3, two grades sub-elect hopper 5, three grades sub-elects hopper 6, level Four sub-elects hopper 8), therefore covers the tea fruit grade of all kinds.Four grid cylinders are propped by annulus and are fixedly installed on axle, and the inwall of grid cylinder is welded with spiral bar.Feed hopper 1 is placed in sorting cylinder upper left side, drum drive uses reducing motor, sorting cylinder is driven to rotate by reducing motor, spiral bar advances big tea fruit to move ahead, the tea fruit less than grid distance falls in corresponding blow tank, and having arrived has opening, tea fruit to fall into Pyatyi to sub-elect hopper 10 on end sorting cylinder, thus separate the tea fruit that afterbody is maximum, it is achieved the Pyatyi sorting of tea fruit；Every one-level sub-elect the most corresponding separately machined unit of hopper, separately machined unit includes Qie Ke mechanism, and hot air drying is cracked from dryness shell mechanism, extrusion cracking mechanism and shell core sorting mechanism.
Described Qie Ke mechanism includes chute 11 and the upper and lower two set cutters being arranged within chute 11, the import of described chute 11 is relative with the outlet sub-electing hopper, cutter includes cutting knife 12 and cutter shaft 13, cutting knife 12 row is contained on cutter shaft 13, the point of contact of cutting knife 12 is arranged with chute 11 gap, and gap sorts tea fruit diameter 3mm 4mm less than this level；The hopper that sub-elects of tea fruit one-level from which is directly entered chute 11 the most afterwards, first carries out for the first time cutting shell, is further continued for sliding down and carries out second time and cut shell, so that tea fruit surface is covered with tool marks, it is simple to follow-up drying, broken shell, the sorting of shell core；
Described hot air drying crack from dryness helical axis 14 that shell mechanism includes drying 15, is arranged in drying 15, drive what described helical axis 14 rotated drive motor and be opened in the hot air interface in the middle of drying 15, the import of drying 15 is connected with the outlet of chute 11；Cut the tea fruit after shell and fall in drying 15, driven by motor helical axis 14 makes tea fruit be fed forward, hot blast is entered by hot air interface, tea fruit stirs while passing through hot-air seasoning along with helical axis 14 limit, shell and kernel be heated after stress redistribution so that shell ftractures rapidly so that shell is connected with seed and becomes looser, helical axis 14 continues in progradation, and drying 15 sent by the tea fruit of cracking.
Described extrusion cracking mechanism includes hopper and a pair compression roller 18 being arranged in hopper, and the import of hopper is corresponding with the outlet of drying 15；After hot air drying, the tea fruit of cracking falls directly in broken shell mechanism, tea fruit is made to enter in the middle of two compression rollers 18, two compression rollers 18 use the form to roller, shell of Camelliaoleifera Abel 21 slabbing after roll-in separates with camellia oleosa seed 20, and shell of Camelliaoleifera Abel 21 and Semen Camelliae 20 after broken shell enter next stage in the lump.
nullShell core sorting mechanism includes separation chamber，The propellers 19 being set in parallel in separation chamber and smooth roll 22，The side of described separation chamber is feed hopper，Opposite side is seed groove 26，The bottom of separation chamber is shell outletting trough 24，Helical axis 14 and optical axis form the sorting gap that spacing is 7mm，Tea fruit granule after extrusion cracking is entered separation chamber by feed hopper，Feed hopper againsts propellers 19 and smooth roll 22，(rotation direction of propellers 19 and smooth roll 22 is consistent，Rotating speed is less than 50r/min，And propellers 19 rotation direction is towards outside，Material is upwards dug，Thus avoid propellers 19 that camellia oleosa seed causes roll-in injure Semen Camelliae) before propellers 19 and smooth roll 22、Rear both sides are provided with material folding plate 25，Ensure that material will not be taken out of，Under the agitation of propellers 19 and smooth roll 22，According to graininess camellia oleosa seed and the overall dimensions of lamellar Camellia oleifera Abel and density and the difference of flowing dynamics，Auxiliary hot air drying remaining wind-force in shell mechanism of cracking from dryness makes (relatively thin) shell of Camelliaoleifera Abel 21 automatically be fallen by sorting gap simultaneously，Thicker camellia oleosa seed 20 is then fed forward along with propellers 19，So that shell of Camelliaoleifera Abel 21 is separated by shell outletting trough 24，And camellia oleosa seed 20 is separated by seed groove 26.
The angle of inclination of described chute 11 is 45 °, can effectively prevent blocking, blade row rotation direction be consistent with tea fruit rotating direction so that tea fruit cut while by a downward extruding force.
Described compression roller 18 is provided with projection, can improve separation of hull from kernel effect.
Also having booster block 17 in described hopper, booster block 17 is arranged on the top of compression roller, and booster block 17 is connected with rotary electric machine by rotating shaft.Described booster block 17 is square iron block, booster block is to compression roller 18 assisted extrusion, booster block moves in a circle, booster block uses square iron block, booster block uses eccentric structure, booster block and two pressure rollers 18 and the space of hopper composition relative closure, and booster block is closed the volume in space during rotating and changed, thus produce extruding force, to compression roller 18 assisted extrusion.
Described separation chamber is provided with striker plate 23 near the side of feed well so that material can in layer pass through.
This utility model first uses tea fruit classification mechanism that fresh tea fruit is carried out classification, tea fruit is processed according to after size classification, substantially increase crudy, tea fruit is cut shell by recycling Qie Ke mechanism, shell of Camelliaoleifera Abel 21 surface is made to be covered with tool marks, the recycling hot air drying shell mechanism that cracks from dryness is dried, tea fruit is ftractureed rapidly, recycling extrusion cracking mechanism carries out oil tea broken shell, broken shell uses the extruding of twin rollers structure, shell core sorting mechanism is finally utilized to sort, so that Camellia oleifera Abel, camellia oleosa seed sort out from different passages.
Claims (8)
1. an oil tea broken shell seed core separator, it is characterized in that, it includes frame, classification mechanism and separately machined unit, described classification mechanism includes the sorting cylinder being arranged in frame and be arranged on the drum drive of frame side, and described sorting cylinder is formed by the grid cylinder docking that four grid gaps are different；The inwall of each grid cylinder is equipped with spiral bar, form the transmitting device of tea fruit, feed hopper (1) it is provided with in the side of first grid cylinder, it is equipped with sub-elects hopper in the bottom of each grid cylinder and the outside of last grid cylinder, the different grid cylinder in described four grid gaps, spiral bar and sub-elect hopper and be collectively forming the Pyatyi sorting of tea fruit；The hopper that sub-elects of described every one-level distinguishes a corresponding separately machined unit,
Described separately machined unit, including
Qie Ke mechanism, described Qie Ke mechanism includes chute (11) and the upper and lower two set cutters being arranged on chute (11) inside, and the import of described chute (11) is connected with the outlet sub-electing hopper；
Hot air drying is cracked from dryness shell mechanism, described hot air drying is cracked from dryness the helical axis (14) that shell mechanism includes drying (15), is arranged in drying (15), the driving motor driving described helical axis (14) to rotate and be opened in the hot air interface in the middle of drying (15), and the import of drying (15) is connected with the outlet of chute (11)；
Extrusion cracking mechanism, described extrusion cracking mechanism includes hopper and a pair compression roller (18) being arranged in hopper, and the import of hopper is connected with the outlet of drying (15)；
And
Shell core sorting mechanism, shell core sorting mechanism includes separation chamber, the propellers (19) being set in parallel in separation chamber and smooth roll (22), the side of described separation chamber is feed hopper, opposite side is seed groove (26), the bottom of separation chamber is shell outletting trough (24), and feed hopper is connected with hopper outlet.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterised in that the grid gap of described four grid cylinders is followed successively by 25mm, 30mm, 35mm, 40mm.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterized in that, described cutter includes cutting knife (12) and cutter shaft (13), cutting knife (12) row be contained on cutter shaft (13), the point of contact of cutting knife (12) is arranged with chute (11) gap, and gap sorts tea fruit diameter 3mm 4mm less than this level.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterised in that the angle of inclination of described chute (11) is 45 °, and blade row rotation direction is consistent with tea fruit rotating direction.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterised in that described compression roller (18) is provided with projection.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterized in that, also having booster block (17) in described hopper, booster block (17) is arranged on the top of compression roller, and booster block (17) is connected with rotary electric machine by rotating shaft.
A kind of oil tea broken shell seed core separator the most according to claim 6, it is characterised in that described booster block (17) is square iron block, and booster block (17) is to compression roller 18 assisted extrusion.
A kind of oil tea broken shell seed core separator the most according to claim 1, it is characterised in that: described separation chamber is provided with striker plate (23) near the side of feed well.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620229653.1U CN205585260U (en) | 2016-03-24 | 2016-03-24 | Shell seed benevolence sorter is broken to tea -oil camellia |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620229653.1U CN205585260U (en) | 2016-03-24 | 2016-03-24 | Shell seed benevolence sorter is broken to tea -oil camellia |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205585260U true CN205585260U (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620229653.1U Expired - Fee Related CN205585260U (en) | 2016-03-24 | 2016-03-24 | Shell seed benevolence sorter is broken to tea -oil camellia |
Country Status (1)
| Country | Link |
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| CN (1) | CN205585260U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105661446A (en) * | 2016-03-24 | 2016-06-15 | 江西农业大学 | Oil tea shell smashing and shell and seed sorting machine |
| CN109170932A (en) * | 2018-10-16 | 2019-01-11 | 婺源县云川油茶专业合作社 | A kind of camellia shell separation method and its separator |
| CN109225423A (en) * | 2018-08-21 | 2019-01-18 | 李芳军 | Stir based on power broken shell and repeatedly the opium poppy processing unit (plant) for promoting seed discharge |
| CN109645507A (en) * | 2019-02-25 | 2019-04-19 | 新疆农业科学院农业机械化研究所 | A kind of nut cracking circular pipeline |
| CN114308614A (en) * | 2021-12-06 | 2022-04-12 | 江西绿野轩生物科技有限公司 | Classified husking and cleaning device for oil tea fruits |
-
2016
- 2016-03-24 CN CN201620229653.1U patent/CN205585260U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105661446A (en) * | 2016-03-24 | 2016-06-15 | 江西农业大学 | Oil tea shell smashing and shell and seed sorting machine |
| CN109225423A (en) * | 2018-08-21 | 2019-01-18 | 李芳军 | Stir based on power broken shell and repeatedly the opium poppy processing unit (plant) for promoting seed discharge |
| CN109170932A (en) * | 2018-10-16 | 2019-01-11 | 婺源县云川油茶专业合作社 | A kind of camellia shell separation method and its separator |
| CN109645507A (en) * | 2019-02-25 | 2019-04-19 | 新疆农业科学院农业机械化研究所 | A kind of nut cracking circular pipeline |
| CN114308614A (en) * | 2021-12-06 | 2022-04-12 | 江西绿野轩生物科技有限公司 | Classified husking and cleaning device for oil tea fruits |
| CN114308614B (en) * | 2021-12-06 | 2023-09-15 | 江西绿野轩生物科技有限公司 | Hierarchical decortication cleaning plant of tea-oil camellia fruit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160921 |
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| CF01 | Termination of patent right due to non-payment of annual fee |