CN205575075U - Full -automatic burning machine of dish dress IC - Google Patents
Full -automatic burning machine of dish dress IC Download PDFInfo
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- CN205575075U CN205575075U CN201620317818.0U CN201620317818U CN205575075U CN 205575075 U CN205575075 U CN 205575075U CN 201620317818 U CN201620317818 U CN 201620317818U CN 205575075 U CN205575075 U CN 205575075U
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Abstract
The utility model relates to a IC data entry equipment relates to a full -automatic burning machine of dish dress IC. Above -mentioned burning machine includes three -axis manipulator, the mechanical hand of sky tray transport, and the fever record region, non -defective unit tray district, feed tray district, NG tray district and the empty tray that set up in addition on the board are distinguished, and three -axis manipulator still has CCD image aligning gear. Three -axis manipulator constitutes IC's feed, year mechanism that moves of receiving the material, and the mechanical hand of empty tray transport constitutes the feed, receives the elevating system and the moving of empty tray of expecting the tray and carries the mechanism, has realized the feed and has received the full automatic operation of material, and is fast, the productivity height, go up the last concrete coordinate position who burns the record seat of IC position, burning machine in the CCD discernment tray, lower CCD accomplishes angle, the position adjustment who has absorb IC, ensure the IC exact place burn the record seat in, precision height, yields are high.
Description
Technical field
This utility model relates to a kind of IC data entry device, a kind of dish dress full-automatic CD writers of IC.
Background technology
Fast development along with CD writers, non-automated CD writers, semi-automatic CD writers are gradually replaced by full-automatic CD writers, even if the process of whole burning achieves full-automation, still can not meet the requirement of high efficiency production, how could effectively improve the burning quantity of unit interval and become the problem that people think deeply for a long time.
Utility model content
The purpose of this utility model is to provide the dish dress full-automatic CD writers of IC that a kind of yields is high, production capacity is high.
For reaching above-mentioned purpose, the technical solution of the utility model is as follows:
A kind of dish dress full-automatic CD writers of IC, including board, three axle robert and switch board, described board is arranged on described switch board, and described three axle robert is erected on described board；Described board is disposed with burning region in its Y-axis and charging tray places region, in described burning region, X axis along described board is disposed with Liang Zu burning mechanism, described charging tray placement region is disposed with non-defective unit tray zone, feed tray district, NG tray zone and empty pallet district along the X axis of described board, and described NG tray zone includes connecting NG rest area, outward appearance NG rest area and burning NG rest area；Pallet lift in described non-defective unit tray zone and feed tray district is controlled by a clamping elevating mechanism respectively；Four groups of component suction nozzles being arranged side by side are installed on the Z axis of described three axle robert, the Y-axis of described three axle robert is provided with empty pallet conveying robot；The empty pallet in feed tray district is carried to described empty pallet district by described empty pallet conveying robot, and the empty pallet in empty pallet district is carried to described non-defective unit tray zone；CCD adjustment of image mechanism it is additionally provided with on described board, described CCD adjustment of image mechanism is mainly made up of upper CCD, lower CCD and CCD reference block, described upper CCD is fixed on the Z axis of described three axle robert, described lower CCD and CCD reference block is fixed on described board the position near described feed tray district, and described CCD reference block has benchmark circular hole.
It is further, described three axle robert is mainly made up of bracing frame, X-axis track, Y-axis track and Z axis track, support frame as described above is fixed on described board, described X-axis track is fixed on support frame as described above, described Y-axis track is fixed on the slide unit of described X-axis track, and described Z axis track is fixed on the slide unit of described Y-axis track；Described Z axis track is formed by fixing seat, stepping screw component and Z axis slide unit, described fixing seat is fixed on the slide unit of described Y-axis track, described stepping screw component is fixed on described fixing seat, described Z axis slide unit is fixed on described stepping screw component, being fixed with connection seat on described Z axis slide unit, component suction nozzle described in four groups is fixed on described connection seat；Described component suction nozzle is made up of suction nozzle, vacuum unit, electromagnetic valve, Pneumatic slid platform and motor, described vacuum unit has evacuation gas circuit and compressed gas gas circuit, described vacuum unit is connected with described suction nozzle gas, described Pneumatic slid platform is vertically installed on described connection seat, described suction nozzle is fixed on described Pneumatic slid platform, described motor is connected with described suction nozzle, drives described suction nozzle to be rotated about its center axis.
It is further, described empty pallet conveying robot includes the jaw that lift cylinder, twin shaft cylinder and two groups are symmetrical, the cylinder body of described lift cylinder is vertically fixed on the linking arm of described Y-axis track, the expansion link of described lift cylinder is connected with the cylinder body of described twin shaft cylinder downwards, and jaw described in two groups is respectively fixedly connected with on the bi-directional expansion bar of described twin shaft cylinder.
Further, described burning mechanism is mainly made up of CD writers and press strip mechanism, described CD writers is provided with several rows socket burnt-in seat, is often correspondingly arranged on a described press strip mechanism on row socket burnt-in seat；Described press strip mechanism is mainly made up of two fixing seats, press strip and two groups of press strip height adjustment mechanisms, and described fixing seat is symmetrically located at the two ends of every a line socket burnt-in seat, and described in two groups, press strip height adjustment mechanism is installed in the lower section of two fixing seats respectively；Described press strip is positioned at the top of described socket burnt-in seat, and the two ends of described press strip fixing seat described with two respectively is connected, and described press strip is provided with the slot to make way stepped down to described suction nozzle.
It is further, described press strip is made up of two pieces of symmetrical pressing plates, it is provided with spacing between two pieces of described pressing plates, it is provided with strip groove on described fixing seat, the two ends of described pressing plate are locked in described strip groove by a bolt, the front of two pieces of described pressing plates is provided with several groove, and two corresponding groove combination form a described slot to make way；It is respectively arranged with several groove, groove one the described slot to make way of composition after two block pressur plate upset splicings, on two block pressur plates at the back side outer ledge of two pieces of described pressing plates.
It is further, often organize described press strip height adjustment mechanism to be made up of cylinder and two guide posts, the piston rod of described cylinder inserts from the back side of described fixing seat, and from front, locking is connected in described fixing seat with a screw, the side of described fixing seat is provided with a lock pin, and described lock pin is laterally inserted in the piston rod of described cylinder；One end of described guide post is inserted perpendicularly on described board in the bearing holder (housing, cover) installed, and the other end inserts from the back side of described fixing seat, and from front, locking is connected in described fixing seat with a screw.
Further, described clamping elevating mechanism is mainly made up of the placing box of a hollow, pallet clamping device, pallet lift mechanism and tray positioning mechanism；Described placing box is square, and its inner space is placed for the stacking of pallet；It is provided with a grabbing groove on two relative sidewalls of described placing box, the two sidewall is provided with a described pallet clamping device；Offering a square through hole on the base plate of described placing box, described pallet lift mechanism is positioned at described square through hole；Described tray positioning mechanism has some groups, and these tray positioning mechanisms are positioned on two adjacent walls of described placing box, and the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by these described tray positioning mechanisms from this diagonal angle.
It is further, described pallet lift mechanism is mainly by elevator, electricity cylinder and guiding mechanism composition, described elevator is placed in described square through hole, the bottom of described elevator is connected with the expansion link of described electricity cylinder, described guiding mechanism is by lead, guide plate and connecting rod composition, described guide plate is positioned at the lower section of described elevator, it is fixed on described board by described connecting rod, on described guide plate, there is guide pin bushing, and hold the resigning hole that described electricity cylinder expansion link passes through, one end of described lead is fixed on the bottom of described elevator, the other end inserts in described guide pin bushing.
It is further, described pallet clamping device is made up of base plate, grip block, slide block, guide rail and cylinder, described base plate is vertically fixed on the outside of described placing box sidewall, described guide rail is installed on described base plate, described slide block is fastened on described guide rail, described grip block is fixed on the top of described slide block, the cylinder body of described cylinder is installed on described base plate by an adjustable plate level, the top of its expansion link is provided with T-shaped piece, being provided with T-slot on described grip block, described T-shaped piece is fastened in described T-slot；Inwardly being provided with a recess on the clamping face of described grip block, be provided with an insert sheet for positioning in described recess, during the advance clamping of described grip block, insert sheet for positioning inserts in the breach of described tray bottom；Being provided with two elongate holes on described adjustable plate, described adjustable plate is fixed on described base plate through described elongate holes by screw, and the cylinder body of described cylinder is fixed on described adjustable plate；It is provided with jaw slot to make way at described base plate described grabbing groove corresponding with grip block.
It is further, often organizing described tray positioning mechanism to be made up of cylinder and locating piece, the sidewall of described placing box arranges the hole, location mated with described locating dowel, described locating piece is positioned in hole, described location, described cylinder is positioned at the outside of described placing box, and its expansion link is connected with described locating piece；It is installed with an adjustable plate on the cylinder body of described cylinder, described adjustable plate is provided with two elongate holes；The quantity of described tray positioning mechanism is three groups, wherein two groups are positioned on one of them sidewall of the described placing box described pallet clamping device of installation, tray positioning mechanism described in these two groups lays respectively at the both sides of described grip block, and described adjustable plate therein is fixed on described base plate through described elongate holes by screw；Another group is positioned at and is formed on another sidewall at diagonal angle with this sidewall, and described adjustable plate therein is fixed on described board through described elongate holes by screw.
Further, the Z axis track of described three axle robert being additionally provided with code printing mechanism, described code printing mechanism includes fixed plate, cylinder slide block assembly one and marking mechanism；Described fixed plate is fixed on described connection seat, and described cylinder slide block assembly one is vertically fixed in described fixed plate, and the slide block of described cylinder slide block assembly one is installed with connecting plate；Described marking mechanism mainly by cylinder slide block assembly two, seal, seat fixed by seal and ink cartridge fixation seat forms, described seal is fixed on described seal and fixes in seat, is installed with the print cartridge equipped with sponge in described ink cartridge fixation seat；Described cylinder slide block assembly two is vertically fixed on described connecting plate, the slide block of described cylinder slide block assembly two is installed with seal and connects seat, and in described cylinder slide block assembly two, to be connected seat with described seal by a floating junction connected for the expansion link of cylinder；Described seal connects two pieces of gripper shoes of the outwardly formation in side of the most described connecting plate of seat, and described gripper shoe is provided with the draw-in groove of strip；Described ink cartridge fixation seat is positioned at described seal and connects the top of seat, and be fixed on described connecting plate, the both sides of described ink cartridge fixation seat are installed with vertical support side plate respectively, and described support side plate is inserted between described two pieces of gripper shoes, and described support side plate is provided with arc chute；Described seal fixed seating is between two pieces of described support side plate, and described seal is fixed two outsides of the corresponding described support side plate of seat and is respectively arranged with a rotating shaft, and described rotating shaft passes from described arc chute and is plugged in described draw-in groove；It is convex that the inner side of described support side plate is provided with guiding, and described seal is fixed the corresponding convex place of described guiding of seat and is provided with vertical gathering sill, and described guiding is convex to be positioned in described gathering sill.
It is further, described seal is by character block, clamping block, connect post, dowel and spring composition, described character block is fixed in the bottom of described clamping block, described connection post is fixed on the top of described clamping block, the top of described connection post is provided with a horizontal Dowel hole, described dowel is plugged in described Dowel hole, described seal is fixed the top of seat and is provided with a cross bath, the center of described cross bath is provided with a vertical through hole, the top of described connection post is inserted from the bottom of described through hole, the two ends of described dowel are fastened in described cross bath.
It is further, described marking mechanism also includes Ti Liao mechanism, described Ti Liao mechanism includes floating platform, transverse slat, guide rod, upper spring, lower spring and plays tablet, described transverse slat is fixed on the bottom of described connecting plate, and L-shaped with the combination of described connecting plate, described floating platform is positioned at described seal and connects the lower section of seat；Described upper spring is connected to described seal and connects between seat and described floating platform；The bottom of described guide rod is connected on described transverse slat, and its top is inserted described seal and connected in seat, and described lower spring is set on described guide rod, and one end of described lower spring is connected with described transverse slat, and the other end is connected with described floating platform；Described tablet of playing is installed on described floating platform.
The above-mentioned dish dress full-automatic CD writers of IC, before automatically working, need artificial or other plant equipment that the pallet that 20 are loaded with IC is placed on feed tray district, put a piece of empty pallet in NG tray zone, put a piece of empty pallet in non-defective unit tray zone.After starting machine, the operational process of machine is:
1,1. taken pictures in the socket burnt-in seat position of burning to be carried out by three axle robert with upper CCD to burning region；2. suction nozzle is moved at feed tray by three axle robert, and four suction nozzles draw IC the most respectively；3. four suction nozzles are moved to, above lower CCD, IC be carried out angle position correction by three axle robert again；4. IC is placed into burning mechanism by four suction nozzles respectively；5. repeating 2. to the most once, eight IC in burning mechanism now are designated as one group, start burning for the first time；6., constantly repetition step step is 2. to 5., until the IC in feed tray is all taken；
2, after the IC burning that eight is a group completes, 1. suction nozzle picks up IC respectively from socket burnt-in seat；2. non-defective unit is placed in non-defective unit pallet；3. NG product are placed in NG pallet；Constantly repeat the most 3., until the IC in a non-defective unit pallet is piled；
3,1. after the IC in a feed tray all takes, empty pallet conveying robot picks up this pallet transfer to empty pallet rest area, after 2. the IC on non-defective unit pallet piles, empty pallet conveying robot by the empty pallet transfer of empty pallet rest area to non-defective unit tray zone；
4, repeat the action of 1-2-3, until the IC in 20 feed tray all records after writing complete, take 20 tablet tray finishing writing program by hand away from non-defective unit tray zone.
Compared with prior art, the beneficial effects of the utility model are: this automatic recording machine is constituted the transfer mechanism of the feed of IC, rewinding by the orthogonal mechanical hand of XYZ, feed, the elevating mechanism of rewinding pallet and the transfer mechanism of empty pallet it is made up of single-shaft mechanical arm, achieve the fully automatic operation of feed rewinding, speed is fast, and production capacity is high；Upper CCD identifies the concrete coordinate position of socket burnt-in seat on the IC position in pallet, CD writers, and lower CCD completes to draw the angle of IC, position adjustment, it is ensured that what IC was correct is placed in socket burnt-in seat, and precision is high, yields is high.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in this utility model embodiment, in describing embodiment below, the required accompanying drawing used is briefly described.
Fig. 1 is the complete machine structure schematic diagram of a kind of dish dress full-automatic CD writers of IC disclosed in this utility model embodiment one；
Fig. 2 is the partial structurtes schematic diagram of a kind of dish dress full-automatic CD writers of IC disclosed in this utility model embodiment one；
Enlarged diagram at K in Fig. 3 bitmap 2；
Fig. 4 is the structural representation of the three axle robert disclosed in this utility model embodiment one；
Fig. 5 is the structural representation of the component suction nozzle disclosed in this utility model embodiment one；
Fig. 6 is the structural representation of the empty pallet conveying robot disclosed in this utility model embodiment one；
Fig. 7 is the structural representation of the press strip mechanism disclosed in this utility model embodiment one；
Fig. 8 is the structural representation of the clamping elevating mechanism disclosed in this utility model embodiment one；
Fig. 9 is the side view of the code printing mechanism disclosed in this utility model embodiment one；
Figure 10 is the structural representation of the code printing mechanism disclosed in this utility model embodiment one；
Figure 11 and 12 is the operation principle schematic diagram of the Ti Liao mechanism disclosed in this utility model embodiment one；
Figure 13 is the structural representation of the seal disclosed in this utility model embodiment one.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described.
Embodiment one
See Fig. 1 and fill the full-automatic CD writers of IC to the dish shown in 3, including board 1, three axle robert 2, switch board 3, manipulation display 4 and alarm lamp 5.Board 1 is arranged on switch board 3, and three axle robert 2 is erected on board 1；Board 1 is disposed with burning region in its Y-axis and charging tray places region, in burning region, X axis along board 1 is disposed with Liang Zu burning mechanism 6, charging tray placement region is disposed with non-defective unit tray zone 7, feed tray district 8, NG tray zone 9 and empty pallet district 10 along the X axis of board 1, and NG tray zone 9 includes connecting NG rest area, outward appearance NG rest area and burning NG rest area；Pallet lift in non-defective unit tray zone 7 and feed tray district 8 is controlled by a clamping elevating mechanism respectively；Four groups of component suction nozzle t being arranged side by side are installed on the Z axis of three axle robert 2, be provided with empty pallet conveying robot 11 in the Y-axis of three axle robert 2, the empty pallet in feed tray district 8 is carried to empty pallet district 10 by empty pallet conveying robot 11, and the empty pallet in empty pallet district 10 is carried to non-defective unit tray zone 7；CCD adjustment of image mechanism it is additionally provided with on board 1, CCD adjustment of image mechanism is mainly made up of upper CCD12, lower CCD13 and CCD reference block 14, upper CCD12 is fixed on the Z axis of three axle robert 2, lower CCD13 and CCD reference block 14 is fixed on board 1 position near feed tray district 8, and CCD reference block 14 has benchmark circular hole 15.When setting at the beginning of machine, by the component suction nozzle alignment fiducials circular hole 15 on three axle robert, record coordinate, then by the center alignment fiducials circular hole of upper CCD, re-record lower coordinate；The operating system of machine calculates the relative coordinate of upper CCD and suction nozzle according to the two coordinate.
The above-mentioned dish dress full-automatic CD writers of IC, before automatically working, need artificial or other plant equipment that the pallet that 20 are loaded with IC is placed on feed tray district 8, put a piece of empty pallet in NG tray zone 9, put a piece of empty pallet in non-defective unit tray zone 7.After starting machine, the operational process of machine is:
1,1. taken pictures in the socket burnt-in seat position of burning to be carried out by three axle robert 2 with upper CCD12 to burning region；2. suction nozzle is moved at feed tray by three axle robert 2, and four suction nozzles draw IC the most respectively；3. four suction nozzles are moved to, above lower CCD13, IC be carried out angle position correction by three axle robert 2 again；4. IC is placed into burning mechanism 6 by four suction nozzles respectively；5. repeating 2. to the most once, eight IC in burning mechanism 6 now are designated as one group, start burning for the first time；6., constantly repetition step step is 2. to 5., until the IC in feed tray is all taken；
5, after the IC burning that eight is a group completes, 1. suction nozzle picks up IC respectively from socket burnt-in seat；2. non-defective unit is placed in non-defective unit pallet；3. NG product are placed in NG pallet；Constantly repeat the most 3., until the IC in a non-defective unit pallet is piled；
6,1. after the IC in a feed tray all takes, empty pallet conveying robot 11 picks up this pallet transfer to empty pallet rest area, 2. after the IC on non-defective unit pallet piles, empty pallet conveying robot 11 by the empty pallet transfer of empty pallet rest area to non-defective unit tray zone 7；
7, repeat the action of 1-2-3, until the IC in 20 feed tray all records after writing complete, take 20 tablet tray finishing writing program by hand away from non-defective unit tray zone 7.
It is more than the substantially description of these CD writers structure, below in conjunction with accompanying drawing, the structure of principal organ is specifically described.
See Fig. 4, three axle robert 2 is mainly made up of bracing frame 2a, X-axis track 2b, Y-axis track 2c and Z axis track 2d, bracing frame 2a is fixed on board 1, X-axis track 2b is fixed on bracing frame 2a, Y-axis track 2c is fixed on the slide unit of X-axis track 2b, and Z axis track 2d is fixed on the slide unit of Y-axis track 2c；Z axis track 2d is formed by fixing seat, stepping screw component and Z axis slide unit, fixing seat is fixed on the slide unit of Y-axis track 2c, stepping screw component is fixed on fixing seat, Z axis slide unit is fixed on stepping screw component, being fixed with connection seat 2d1 on Z axis slide unit, four groups of component suction nozzles are fixed on connection seat 2d1；See Fig. 5, component suction nozzle t is made up of suction nozzle 2d2, vacuum unit 2d3, electromagnetic valve, Pneumatic slid platform 2d5 and motor 2d6, vacuum unit has evacuation gas circuit and compressed gas gas circuit, vacuum unit is connected with suction nozzle gas, Pneumatic slid platform is vertically installed on connection seat 2d1, suction nozzle is fixed on Pneumatic slid platform, and motor is connected with suction nozzle, drives suction nozzle to be rotated about its center axis.
Suction nozzle has two sections of strokes in the Z-axis direction, and first paragraph stroke is: the Z axis track 2d of three axle robert 2 drops to predetermined position with whole component suction nozzle；Second segment stroke is: Z axis track 2d stop motion, and Pneumatic slid platform is started working, and drives that suction nozzle is descending carries out feeding action.Suction nozzle relies on the negative-pressure vacuum that in vacuum unit, evacuation gas circuit provides to be picked up by the IC in pallet or socket burnt-in seat, when IC is put down by needs, evacuation gas circuit quits work, compressed gas gas circuit starts to fill compressed gas in suction nozzle, go to destroy the vacuum environment in suction nozzle, negative pressure in suction nozzle is disappeared, and IC departs from from suction nozzle, falls in pallet or socket burnt-in seat.Because the putting position that IC is in pallet can also exist deviation all the time, so at suction nozzle respectively after feed tray district 8 obtains IC, arrive the most respectively and take pictures at lower CCD13, by machine vision processing module by com-parison and analysis present image and the socket burnt-in seat template image of upper CCD12 shooting, on the X of the offset compensation of X that is quick and that accurately calculate and Y-direction to three axle robert 2 and the motor shaft of Y-axis, in the anglec of rotation offset compensation calculated to the motor of suction nozzle, the most just IC accurately can be put in socket burnt-in seat and carry out burning.
See Fig. 6, empty pallet conveying robot 11 includes lift cylinder 11a, twin shaft cylinder 11b and two groups of symmetrical jaw 11c, the cylinder body of lift cylinder is vertically fixed on the linking arm of Y-axis track 2c, the expansion link of lift cylinder is connected with the cylinder body of twin shaft cylinder downwards, and two groups of jaws are respectively fixedly connected with on the bi-directional expansion bar of twin shaft cylinder.The X-axis motion of empty pallet conveying robot 11 is driven by the X-axis track 2b of three axle robert 2, and without motion in its Y-axis, Z axis motion is driven by lift cylinder.
Burning mechanism 6 is mainly made up of CD writers 6a and press strip mechanism 6b, CD writers is provided with several rows socket burnt-in seat, is often correspondingly arranged on a press strip mechanism on row socket burnt-in seat.The Main Function of press strip mechanism is will to press under the shell fragment on socket burnt-in seat so that treat that burning IC can be placed in socket burnt-in seat, and when power is unloaded by press strip mechanism, the shell fragment of socket burnt-in seat is upspring, and starts burning action.Due to varying in size of IC, the burning interface on IC is the most different, and therefore press strip mechanism is necessarily designed to the structure that can regulate, to adapt to the IC burning without structure.
Seeing Fig. 7, press strip mechanism is mainly made up of two fixing seat 6b1, press strip and two groups of press strip height adjustment mechanisms, and fixing seat is symmetrically located at the two ends of every a line socket burnt-in seat, and two groups of press strip height adjustment mechanisms are installed in the lower section of two fixing seats respectively；Often group press strip height adjustment mechanism is made up of cylinder 6b2 and two guide post 6b3, the piston rod of cylinder inserts from the back side of fixing seat, and from front, locking is connected in fixing seat with a screw 6b4, the side of fixing seat is provided with a lock pin 6b5, and lock pin is laterally inserted in the piston rod of cylinder；One end of guide post is inserted perpendicularly on board 1 in the bearing holder (housing, cover) 6b6 installed, and the other end inserts from the back side of fixing seat, and from front, locking is connected in fixing seat with a screw；Press strip is positioned at the top of socket burnt-in seat, and press strip is made up of two pieces of symmetrical pressing plate 6b8, is provided with spacing between two block pressur plates, and fixing seat is provided with strip groove 6b7, and the two ends of pressing plate are locked in strip groove by a bolt.The height and position of press strip height adjustment mechanism regulation press strip, strip groove regulates the spacing between two block pressur plates.In machine running process, the effect of press strip height adjustment mechanism is merely to drive press strip lifting to coordinate the burning action of IC；When changing IC kind, making cylinder be driven by press strip and rise, unscrewed by the screw on expansion link and guide post, and taken out by lock pin, now, fixing seat is free state；Manually press under press strip, in time cannot moving till, now by screw locking, lock pin is reinserted the regulation i.e. completing press strip stroke.
The front of two block pressur plates is provided with several groove 6b9, and two corresponding groove combination form a slot to make way, and this slot to make way is to step down suction nozzle.Due to the spring force of socket burnt-in seat spring, the middle part upwards arching deformation of press strip can be caused, cause the middle part pressure of shell fragment less than, cause IC to enter in socket burnt-in seat smoothly, it is therefore necessary to change press strip.Change press strip and bring again the increase producing into product cost, so the solution be given is: be respectively arranged with several groove 6b0 at the back side outer ledge of two block pressur plates, after two block pressur plate upset splicings, groove one slot to make way of composition on two block pressur plates, buckling deformation the most upwards becomes downward, this makes it possible to push down the middle part of shell fragment, IC can enter in socket burnt-in seat smoothly.When press strip is again deformed, only pressing plate need to be overturn again and can realize recycling, greatly reduce production cost.
Seeing Fig. 8, clamping elevating mechanism is mainly made up of the placing box A of a hollow, pallet clamping device, pallet lift mechanism and tray positioning mechanism；Placing box is square, and its inner space is placed for the stacking of pallet；It is provided with a grabbing groove A1 on two relative sidewalls of placing box, the two sidewall is provided with a pallet clamping device；Offering a square through hole A2 on the base plate of placing box, pallet lift mechanism is positioned at square through hole；Tray positioning mechanism has some groups, and these tray positioning mechanisms are positioned on two adjacent walls of placing box, and the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by these tray positioning mechanisms from this diagonal angle.
Pallet lift mechanism is mainly made up of elevator C1, electricity cylinder C2 and guiding mechanism, elevator is placed in square through hole, the bottom of elevator is connected with the expansion link of electricity cylinder, guiding mechanism is made up of lead C3, guide plate C4 and connecting rod C5, and guide plate is positioned at the lower section of elevator, and it is fixed on board 1 by connecting rod, there is on guide plate guide pin bushing, and holding the resigning hole that electricity cylinder expansion link passes through, one end of lead is fixed on the bottom of elevator, and the other end inserts in guide pin bushing C6.
Pallet clamping device is made up of base plate B1, grip block B2, slide block, guide rail B4 and cylinder B5, base plate is vertically fixed on the outside of placing box sidewall, guide rail is installed on base plate, slide block is fastened on guide rail, grip block is fixed on the top of slide block, and the cylinder body of cylinder is installed on base plate by an adjustable plate level, and the top of its expansion link is provided with T-shaped piece, being provided with T-slot on grip block, T-shaped piece is fastened in T-slot；Inwardly being provided with a recess on the clamping face of grip block, be provided with an insert sheet for positioning B9 in recess, during grip block advance clamping, insert sheet for positioning inserts in the breach of tray bottom；Being provided with two elongate holes on adjustable plate, adjustable plate is fixed on base plate through elongate holes by screw, and the cylinder body of cylinder is fixed on adjustable plate；It is provided with jaw slot to make way B8 at base plate grabbing groove corresponding with grip block.
Often group tray positioning mechanism is made up of cylinder D1 and locating piece D2, and the sidewall of placing box arranges the hole, location mated with locating dowel, and locating piece is positioned in hole, location, and cylinder is positioned at the outside of placing box, and its expansion link is connected with locating piece；It is installed with an adjustable plate on the cylinder body of cylinder, adjustable plate is provided with two elongate holes；The quantity of tray positioning mechanism is three groups, and wherein two groups are positioned on one of them sidewall of placing box mounting bracket clamp mechanism of disk, and these two groups of tray positioning mechanisms lay respectively at the both sides of grip block, and adjustable plate therein is fixed on base plate through elongate holes by screw；Another group is positioned at and is formed on another sidewall at diagonal angle with this sidewall, and adjustable plate therein is fixed on board 1 through elongate holes by screw.
The operation principle of the clamping elevating mechanism in feed tray district 8 is: 20 stackings equipped with the pallet of IC be placed in placing box, electricity cylinder drives elevator to decline, the pallet making the superiors is positioned at pallet clamping device, air cylinder driven grip block in pallet clamping device advances, insert sheet for positioning is made to insert in the breach of tray bottom, electricity cylinder drives elevator to continue to decline the height of a pallet, and then the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by tray positioning mechanism from this diagonal angle；When in the pallet of the superiors, IC takes light, tray positioning mechanism resets, and then empty pallet conveying robot 11 comes the pallet transfer of the superiors in empty pallet rest area, pallet clamping reset；Then, electric cylinder in pallet lift mechanism drives elevator to rise two pallet heights, air cylinder driven grip block in pallet clamping mechanism advances, making insert sheet for positioning insert in the breach of tray bottom, then the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by tray positioning mechanism from this diagonal angle.
The operation principle of the clamping elevating mechanism in non-defective unit tray zone 7 is: the elevator in pallet lift mechanism is positioned at highest point, put one piece of empty pallet to be positioned in placing box, air cylinder driven grip block in pallet clamping device advances, insert sheet for positioning is made to insert in the breach of tray bottom, then the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by tray positioning mechanism from this diagonal angle, and electricity cylinder drives elevator to decline the height of a pallet；When in pallet, IC piles, pallet clamping device and tray positioning mechanism reset, and the electric cylinder in pallet lift mechanism drives elevator to decline two pallet heights；Air cylinder driven grip block in pallet clamping device advances, then empty pallet conveying robot 11 is placed on grip block from the empty pallet rest area transfer empty pallet that comes, and then the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by tray positioning mechanism from this diagonal angle.
It is additionally provided with code printing mechanism on the Z axis track 2d of three axle robert 2.Seeing Fig. 9 and 10, code printing mechanism includes fixed plate E1, cylinder slide block assembly one E2 and marking mechanism；Fixed plate is fixed on connection seat 2d1, and cylinder slide block assembly one is vertically fixed in fixed plate, and the slide block of cylinder slide block assembly one is installed with connecting plate E11；Marking mechanism is mainly fixed seat E5 and ink cartridge fixation seat E6 formed by cylinder slide block assembly two E3, seal E4, seal, and seal is fixed on seal and fixes in seat, is installed with the print cartridge equipped with sponge in ink cartridge fixation seat；Cylinder slide block assembly two is vertically fixed on connecting plate, the slide block of cylinder slide block assembly two is installed with seal and connects seat E8, and in cylinder slide block assembly two, to be connected seat E8 with seal by a floating junction E7 connected for the expansion link of cylinder；Seal connection seat E8, relative to two pieces of gripper shoes E9 of the outwardly formation in the side of connecting plate, gripper shoe is provided with the draw-in groove E10 of strip；Ink cartridge fixation seat is positioned at the top that seal connects seat E8, and is fixed on connecting plate, and the both sides of ink cartridge fixation seat are installed with vertical support side plate E12 respectively, and support side plate is inserted between two pieces of gripper shoes, and support side plate is provided with arc chute E13；Seal fixed seating is between two pieces of support side plate, and seal is fixed two outsides of seat correspondence support side plate and is respectively arranged with a rotating shaft E14, and rotating shaft passes from arc chute and is plugged in draw-in groove；It is convex that the inner side of support side plate is provided with guiding, and seal is fixed the convex place of seat correspondence guiding and is provided with vertical gathering sill E16, guides convex being positioned in gathering sill.
Z axis track 2d stops after code printing mechanism takes to predeterminated position, then cylinder slide block assembly one drives marking mechanism to decline a stroke, last cylinder slide block assembly two promotes seal to connect seat E8 decline, seal connects driving seal when seat E8 declines and declines, owing to being affected by arc chute, seal can first be flipped up picking ink in the process declined, and then before contact IC, upset is downward, along with the continuation of cylinder slide block assembly two drives, seal completes to mark work.
Owing to ink has stickiness, the quality of IC is light again, and IC is easily taken up by seal, therefore to be kicked out of from seal in time by IC, so this is in imprinter structure devises a Ge Tiliao mechanism F after marking.Seeing Figure 11 and 12, Ti Liao mechanism includes floating platform F1, transverse slat F2, guide rod, upper spring F4, lower spring F5 and plays tablet F6, and transverse slat is fixed on the bottom of connecting plate, and L-shaped with connecting plate combination, and floating platform is positioned at the lower section that seal connects seat E8；Upper spring is connected to seal and connects between seat E8 and floating platform；The bottom of guide rod is connected on transverse slat, and its top is inserted seal and connected in seat E8, and lower spring is set on guide rod, and one end of lower spring is connected with transverse slat, and the other end is connected with floating platform；Play tablet to be installed on floating platform.When seal connects seat E8 decline, spring in compression, start afterwards to be pressed downward against floating platform, when floating platform drops to certain altitude, lower spring is compressed；When cylinder slide block assembly two drives seal connection seat E8 up, seal starts up, owing to the spring force of upper spring is more than lower spring, therefore, only after seal connects the up segment distance of seat E8 so that when the spring force step-down of upper spring or disappearance, floating platform just can upwards float.Just because of seal and play this time difference that tablet is up, play tablet and IC can be rejected from seal.Being provided with stop screw F3 on floating platform, stop screw is locked on transverse slat admittedly.
See Figure 13, seal E4 is made up of character block E4a, clamping block E4b, connection post E4c, dowel E4d and spring E4f, character block is fixed in the bottom of clamping block, connect post and be fixed on the top of clamping block, the top connecting post is provided with a horizontal Dowel hole, dowel is plugged in Dowel hole, seal is fixed the top of seat and is provided with a cross bath E4r, the center of cross bath is provided with a vertical through hole, the top connecting post is inserted from the bottom of through hole, and the two ends of dowel are fastened in cross bath.This structure of seal has three kinds of advantages: 1, character block can be changed online；2, spring plays cushioning effect, prevents seal from damaging IC；3, the direction of character block can rotate online.
Embodiment two
The selection of the socket burnt-in seat in CD writers can set in systems, and whole socket burnt-in seat can be selected to carry out burning, it is also possible to selects part socket burnt-in seat to carry out burning.When the IC in feed tray district 8 is all taken, the IC continuing burning in burning region to complete is taken out by mechanical hand to be put in non-defective unit pallet, until all taking, mechanical hand returns to origin position, machine alarm reminds staff to be taken out by IC good for burning, restarts next batch.
Multiple amendment to these embodiments will be apparent from for those skilled in the art, and generic principles defined herein can realize in the case of without departing from spirit or scope of the present utility model in other embodiments.Therefore, this utility model is not intended to be limited to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.
Claims (13)
1. the dish dress full-automatic CD writers of IC, it is characterised in that including that board, three axle robert and switch board, described board are arranged on described switch board, described three axle robert is erected on described board；Described board is disposed with burning region in its Y-axis and charging tray places region, in described burning region, X axis along described board is disposed with Liang Zu burning mechanism, described charging tray placement region is disposed with non-defective unit tray zone, feed tray district, NG tray zone and empty pallet district along the X axis of described board, and described NG tray zone includes connecting NG rest area, outward appearance NG rest area and burning NG rest area；Pallet lift in described non-defective unit tray zone and feed tray district is controlled by a clamping elevating mechanism respectively；Four groups of component suction nozzles being arranged side by side are installed on the Z axis of described three axle robert, the Y-axis of described three axle robert is provided with empty pallet conveying robot；The empty pallet in feed tray district is carried to described empty pallet district by described empty pallet conveying robot, and the empty pallet in empty pallet district is carried to described non-defective unit tray zone；CCD adjustment of image mechanism it is additionally provided with on described board, described CCD adjustment of image mechanism is mainly made up of upper CCD, lower CCD and CCD reference block, described upper CCD is fixed on the Z axis of described three axle robert, described lower CCD and CCD reference block is fixed on described board the position near described feed tray district, and described CCD reference block has benchmark circular hole.
A kind of dish dress full-automatic CD writers of IC the most according to claim 1, it is characterized in that, described three axle robert is mainly made up of bracing frame, X-axis track, Y-axis track and Z axis track, support frame as described above is fixed on described board, described X-axis track is fixed on support frame as described above, described Y-axis track is fixed on the slide unit of described X-axis track, and described Z axis track is fixed on the slide unit of described Y-axis track；Described Z axis track is formed by fixing seat, stepping screw component and Z axis slide unit, described fixing seat is fixed on the slide unit of described Y-axis track, described stepping screw component is fixed on described fixing seat, described Z axis slide unit is fixed on described stepping screw component, being fixed with connection seat on described Z axis slide unit, component suction nozzle described in four groups is fixed on described connection seat；Described component suction nozzle is made up of suction nozzle, vacuum unit, electromagnetic valve, Pneumatic slid platform and motor, described vacuum unit has evacuation gas circuit and compressed gas gas circuit, described vacuum unit is connected with described suction nozzle gas, described Pneumatic slid platform is vertically installed on described connection seat, described suction nozzle is fixed on described Pneumatic slid platform, described motor is connected with described suction nozzle, drives described suction nozzle to be rotated about its center axis.
A kind of dish dress full-automatic CD writers of IC the most according to claim 2, it is characterized in that, described empty pallet conveying robot includes the jaw that lift cylinder, twin shaft cylinder and two groups are symmetrical, the cylinder body of described lift cylinder is vertically fixed on the linking arm of described Y-axis track, the expansion link of described lift cylinder is connected with the cylinder body of described twin shaft cylinder downwards, and jaw described in two groups is respectively fixedly connected with on the bi-directional expansion bar of described twin shaft cylinder.
4. fill the full-automatic CD writers of IC according to a kind of dish described in claim 1 or 3, it is characterized in that, described burning mechanism is mainly made up of CD writers and press strip mechanism, described CD writers is provided with several rows socket burnt-in seat, is often correspondingly arranged on a described press strip mechanism on row socket burnt-in seat；Described press strip mechanism is mainly made up of two fixing seats, press strip and two groups of press strip height adjustment mechanisms, and described fixing seat is symmetrically located at the two ends of every a line socket burnt-in seat, and described in two groups, press strip height adjustment mechanism is installed in the lower section of two fixing seats respectively；Described press strip is positioned at the top of described socket burnt-in seat, and the two ends of described press strip fixing seat described with two respectively is connected, and described press strip is provided with the slot to make way stepped down to described suction nozzle.
A kind of dish dress full-automatic CD writers of IC the most according to claim 4, it is characterized in that, described press strip is made up of two pieces of symmetrical pressing plates, it is provided with spacing between two pieces of described pressing plates, it is provided with strip groove on described fixing seat, the two ends of described pressing plate are locked in described strip groove by a bolt, and the front of two pieces of described pressing plates is provided with several groove, and two corresponding groove combination form a described slot to make way；It is respectively arranged with several groove, groove one the described slot to make way of composition after two block pressur plate upset splicings, on two block pressur plates at the back side outer ledge of two pieces of described pressing plates.
A kind of dish dress full-automatic CD writers of IC the most according to claim 5, it is characterized in that, often organize described press strip height adjustment mechanism to be made up of cylinder and two guide posts, the piston rod of described cylinder inserts from the back side of described fixing seat, and from front, locking is connected in described fixing seat with a screw, the side of described fixing seat is provided with a lock pin, and described lock pin is laterally inserted in the piston rod of described cylinder；One end of described guide post is inserted perpendicularly on described board in the bearing holder (housing, cover) installed, and the other end inserts from the back side of described fixing seat, and from front, locking is connected in described fixing seat with a screw.
7. fill the full-automatic CD writers of IC according to a kind of dish described in claim 1 or 3 or 6, it is characterised in that described clamping elevating mechanism is mainly made up of the placing box of a hollow, pallet clamping device, pallet lift mechanism and tray positioning mechanism；Described placing box is square, and its inner space is placed for the stacking of pallet；It is provided with a grabbing groove on two relative sidewalls of described placing box, the two sidewall is provided with a described pallet clamping device；Offering a square through hole on the base plate of described placing box, described pallet lift mechanism is positioned at described square through hole；Described tray positioning mechanism has some groups, and these tray positioning mechanisms are positioned on two adjacent walls of described placing box, and the pallet of the superiors is pushed to carry out location of keeping to the side at relative diagonal angle by these described tray positioning mechanisms from this diagonal angle.
A kind of dish dress full-automatic CD writers of IC the most according to claim 7, it is characterized in that, described pallet lift mechanism is mainly by elevator, electricity cylinder and guiding mechanism composition, described elevator is placed in described square through hole, the bottom of described elevator is connected with the expansion link of described electricity cylinder, described guiding mechanism is by lead, guide plate and connecting rod composition, described guide plate is positioned at the lower section of described elevator, it is fixed on described board by described connecting rod, on described guide plate, there is guide pin bushing, and hold the resigning hole that described electricity cylinder expansion link passes through, one end of described lead is fixed on the bottom of described elevator, the other end inserts in described guide pin bushing.
A kind of dish dress full-automatic CD writers of IC the most according to claim 8, it is characterized in that, described pallet clamping device is by base plate, grip block, slide block, guide rail and cylinder composition, described base plate is vertically fixed on the outside of described placing box sidewall, described guide rail is installed on described base plate, described slide block is fastened on described guide rail, described grip block is fixed on the top of described slide block, the cylinder body of described cylinder is installed on described base plate by an adjustable plate level, the top of its expansion link is provided with T-shaped piece, it is provided with T-slot on described grip block, described T-shaped piece is fastened in described T-slot；Inwardly being provided with a recess on the clamping face of described grip block, be provided with an insert sheet for positioning in described recess, during the advance clamping of described grip block, insert sheet for positioning inserts in the breach of described tray bottom；Being provided with two elongate holes on described adjustable plate, described adjustable plate is fixed on described base plate through described elongate holes by screw, and the cylinder body of described cylinder is fixed on described adjustable plate；It is provided with jaw slot to make way at described base plate described grabbing groove corresponding with grip block.
A kind of dish dress full-automatic CD writers of IC the most according to claim 9, it is characterized in that, often organize described tray positioning mechanism to be made up of cylinder and locating piece, the hole, location mated with described locating dowel is set on the sidewall of described placing box, described locating piece is positioned in hole, described location, described cylinder is positioned at the outside of described placing box, and its expansion link is connected with described locating piece；It is installed with an adjustable plate on the cylinder body of described cylinder, described adjustable plate is provided with two elongate holes；The quantity of described tray positioning mechanism is three groups, wherein two groups are positioned on one of them sidewall of the described placing box described pallet clamping device of installation, tray positioning mechanism described in these two groups lays respectively at the both sides of described grip block, and described adjustable plate therein is fixed on described base plate through described elongate holes by screw；Another group is positioned at and is formed on another sidewall at diagonal angle with this sidewall, and described adjustable plate therein is fixed on described board through described elongate holes by screw.
11. fill the full-automatic CD writers of IC according to a kind of dish described in claim 1 or 3 or 6 or 9, it is characterised in that be additionally provided with code printing mechanism on the Z axis track of described three axle robert, and described code printing mechanism includes fixed plate, cylinder slide block assembly one and marking mechanism；Described fixed plate is fixed on described connection seat, and described cylinder slide block assembly one is vertically fixed in described fixed plate, and the slide block of described cylinder slide block assembly one is installed with connecting plate；Described marking mechanism mainly by cylinder slide block assembly two, seal, seat fixed by seal and ink cartridge fixation seat forms, described seal is fixed on described seal and fixes in seat, is installed with the print cartridge equipped with sponge in described ink cartridge fixation seat；Described cylinder slide block assembly two is vertically fixed on described connecting plate, the slide block of described cylinder slide block assembly two is installed with seal and connects seat, and in described cylinder slide block assembly two, to be connected seat with described seal by a floating junction connected for the expansion link of cylinder；Described seal connects two pieces of gripper shoes of the outwardly formation in side of the most described connecting plate of seat, and described gripper shoe is provided with the draw-in groove of strip；Described ink cartridge fixation seat is positioned at described seal and connects the top of seat, and be fixed on described connecting plate, the both sides of described ink cartridge fixation seat are installed with vertical support side plate respectively, and described support side plate is inserted between described two pieces of gripper shoes, and described support side plate is provided with arc chute；Described seal fixed seating is between two pieces of described support side plate, and described seal is fixed two outsides of the corresponding described support side plate of seat and is respectively arranged with a rotating shaft, and described rotating shaft passes from described arc chute and is plugged in described draw-in groove；It is convex that the inner side of described support side plate is provided with guiding, and described seal is fixed the corresponding convex place of described guiding of seat and is provided with vertical gathering sill, and described guiding is convex to be positioned in described gathering sill.
12. a kind of dish dress full-automatic CD writers of IC according to claim 11, it is characterized in that, described seal is by character block, clamping block, connect post, dowel and spring composition, described character block is fixed in the bottom of described clamping block, described connection post is fixed on the top of described clamping block, the top of described connection post is provided with a horizontal Dowel hole, described dowel is plugged in described Dowel hole, described seal is fixed the top of seat and is provided with a cross bath, the center of described cross bath is provided with a vertical through hole, the top of described connection post is inserted from the bottom of described through hole, the two ends of described dowel are fastened in described cross bath.
13. a kind of dish dress full-automatic CD writers of IC according to claim 12, it is characterized in that, described marking mechanism also includes Ti Liao mechanism, described Ti Liao mechanism includes floating platform, transverse slat, guide rod, upper spring, lower spring and plays tablet, described transverse slat is fixed on the bottom of described connecting plate, and L-shaped with the combination of described connecting plate, described floating platform is positioned at described seal and connects the lower section of seat；Described upper spring is connected to described seal and connects between seat and described floating platform；The bottom of described guide rod is connected on described transverse slat, and its top is inserted described seal and connected in seat, and described lower spring is set on described guide rod, and one end of described lower spring is connected with described transverse slat, and the other end is connected with described floating platform；Described tablet of playing is installed on described floating platform.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620317818.0U CN205575075U (en) | 2016-04-14 | 2016-04-14 | Full -automatic burning machine of dish dress IC |
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| CN201620317818.0U CN205575075U (en) | 2016-04-14 | 2016-04-14 | Full -automatic burning machine of dish dress IC |
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| CN205575075U true CN205575075U (en) | 2016-09-14 |
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| CN107943487A (en) * | 2016-10-11 | 2018-04-20 | 广东九联科技股份有限公司 | A kind of intelligence CD writers and intelligent method for burn-recording |
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| CN107377802A (en) * | 2017-07-13 | 2017-11-24 | 安徽盛美金属科技有限公司 | A kind of Workpiece transfer mechanism of metallic plate punching folding earphone |
| CN107381075A (en) * | 2017-07-19 | 2017-11-24 | 重庆远风机械有限公司 | Accumulator plate automatic docking device |
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| CN108364891A (en) * | 2018-03-31 | 2018-08-03 | 广州明森科技股份有限公司 | A kind of disk type burning chip equipment |
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| CN110386458A (en) * | 2018-04-23 | 2019-10-29 | 蓝思智能机器人(长沙)有限公司 | Automatical feeding system |
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Granted publication date: 20160914 Termination date: 20210414 |