CN205528957U - Excellent system that casts of smelting is retrieved to aluminium scrap small powder - Google Patents
Excellent system that casts of smelting is retrieved to aluminium scrap small powder Download PDFInfo
- Publication number
- CN205528957U CN205528957U CN201620157948.2U CN201620157948U CN205528957U CN 205528957 U CN205528957 U CN 205528957U CN 201620157948 U CN201620157948 U CN 201620157948U CN 205528957 U CN205528957 U CN 205528957U
- Authority
- CN
- China
- Prior art keywords
- conveying
- winch spool
- machine
- small powder
- furance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 63
- 239000004411 aluminium Substances 0.000 title claims abstract description 31
- 239000000843 powder Substances 0.000 title claims abstract description 26
- 238000003723 Smelting Methods 0.000 title abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000007670 refining Methods 0.000 claims abstract description 15
- 230000000391 smoking effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000002918 waste heat Substances 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims description 34
- 230000008018 melting Effects 0.000 claims description 34
- 238000005266 casting Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000009413 insulation Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 9
- 230000001939 inductive effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000428 dust Substances 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 238000005276 aerator Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Furnace Details (AREA)
Abstract
The utility model relates to an excellent system that casts of smelting is retrieved to aluminium scrap small powder, it shakes its characterized in that machine (6), power device (7), material frame (8) including smelting double chamber furance (1), side well (2), aluminium liquid mixer (3), charging deck (4), transport winch spool (5), carrying, preheats with incubator (9), smoking case (10), exhaust duct (11), dust removal exhaust apparatus (12), waste heat pipeline (17), heat preservation refining furnace (18), aluminium water discharge -channel (19) and cast excellent machine (20). The utility model discloses excellent system that casts of smelting is retrieved to aluminium scrap small powder has a feeding efficiency height, and energy utilization is rateed highly, advantage that production efficiency is high.
Description
Technical field
This utility model relates to a kind of aluminium scrap small powder and reclaims melting casting rod system.
Background technology
Aluminum is the resource of a kind of reusable edible, and aluminium alloy aluminium bar is that the aluminium alloy aluminium bar obtained through refuse refinement, is an important sources of aluminium alloy aluminium bar by waste aluminum and scrap aluminium alloy material or the waste material containing aluminum.Waste aluminum smelting furnace feed way typically takes fire door sidewall to add raw material, and take a small amount of feed way repeatedly, the inefficient production efficiency that feeds is relatively low, owing to the unlimited meeting of fire door causes substantial amounts of heat energy to shed from burner hearth, waste the substantial amounts of energy, additionally, due to using the straight mode of heating burnt, the scaling loss of aluminium alloy is big.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, it is provided that a kind of charging efficiency is high, and energy utilization rate is high, and the aluminium scrap small powder that production efficiency is high reclaims melting casting rod system.
The purpose of this utility model is achieved in that
A kind of aluminium scrap small powder reclaims melting casting rod system, it is characterised in that it includes melting double chamber furance, side well, aluminum liquid blender, charging deck, conveying winch spool, conveying jarring machine, power set, material frame, preheating heating box, smoking case, discharge duct, dedusting exhaust apparatus, waste heat pipeline, insulation refining furnace, aluminum water discharge passage and casting rod machine；
nullArrange about the main chamber of described melting double chamber furance and secondary chamber，The longitudinal direction of melting double chamber furance is its length direction，The front of described secondary chamber is provided with side well，Aluminum liquid blender is set in the well of described side，It is provided with feed opening on described charging deck，Conveying jarring machine is set below charging deck，The charging aperture of conveying jarring machine is positioned at below feed opening，Described material frame is positioned at the side of charging deck，The discharging opening of described conveying winch spool is positioned at the side above the charging aperture of side well，The charging aperture of described conveying winch spool connects the discharging opening of conveying jarring machine，Described power set are used for driving conveying winch spool action，Described conveying winch spool arranges preheating heating box near one section of periphery of its discharging opening，The stage casing of described conveying winch spool is provided with pre-thermal jacket，Described conveying winch spool is provided with smoking case near one section of periphery of its charging aperture，The both ends open of pre-thermal jacket，The two ends of pre-thermal jacket connect with smoking case with preheating heating box respectively，The side of smoking case connects dedusting exhaust apparatus by discharge duct，The secondary chamber top of described melting double chamber furance connects preheating heating box by a waste heat pipeline，The aluminum water outlet of the main chamber of described melting double chamber furance connects insulation refining furnace，The aluminum water of insulation refining furnace is connected to casting rod machine through aluminum water discharge passage.
The left side of the main chamber of described melting double chamber furance is provided with burner, is additionally provided with air-introduced machine directly over the well charging aperture of described side, and air-introduced machine connects the inlet of burner by air inducing pipeline.
Compared with prior art, the beneficial effects of the utility model are:
1, aluminium scrap small powder feeding has been saved man-hour, improves production security；
2, aluminium scrap small powder carries out feeding by conveying jarring machine and conveying winch spool has preheating, anhydrates and deoil, go the effect of surface impurity, can improve product quality, improve production efficiency, reduces raw-material loss, reduces energy consumption；
3, it is sufficiently stirred for fusing in aluminium scrap small powder approaching side well, improves production efficiency；
4, aluminium scrap small powder approaching side well, the flue gas oil gas combustible impurity of generation, enter burner through air-introduced machine, the main chamber entering melting double chamber furance carries out second-time burning, not only environmental protection but also energy efficient；
5, aluminium scrap small powder approaching side well, the aluminum water of stirring fusing, enter the secondary chamber of melting double chamber furance, the aluminium ash and aluminium slag of generation, rest on secondary chamber, the burning heat transfer area of main chamber increases, and improves energy consumption,
6, the full furnace rear of the aluminum water of melting double chamber furance, puts into insulation refining furnace, it is easier to regulation composition, controls quality；
7, working continuously, according to temperature regulation charging, as long as the most continual charging of aluminum liquid reaches to work continuously, yield improves 30% than tradition.
In sum, this utility model aluminium scrap small powder reclaims melting casting rod system and aluminium scrap small powder reclaims melting casting rod method and has charging efficiency height, and energy utilization rate is high, the advantage that production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Wherein:
Melting double chamber furance 1, main chamber 1.1, secondary chamber 1.2, side well 2, aluminum liquid blender 3, charging deck 4, feed opening 4.1, conveying winch spool 5, conveying jarring machine 6, power set 7, material frame 8, preheating heating box 9, smoking case 10, discharge duct 11, dedusting exhaust apparatus 12, aerator 13, burner 14, air-introduced machine 15, air inducing pipeline 16, waste heat pipeline 17, insulation refining furnace 18, aluminum water discharge passage 19 and casting rod machine 20.
Detailed description of the invention
See Fig. 1, a kind of aluminium scrap small powder that this utility model relates to reclaims melting casting rod system, and it includes melting double chamber furance 1, side well 2, aluminum liquid blender 3, charging deck 4, conveying winch spool 5, conveying jarring machine 6, power set 7, material frame 8, preheating heating box 9, smoking case 10, discharge duct 11, dedusting exhaust apparatus 12, aerator 13, burner 14, air-introduced machine 15, air inducing pipeline 16, waste heat pipeline 17, insulation refining furnace 18, aluminum water discharge passage 19 and casting rod machine 20.
nullThe main chamber 1.1 of described melting double chamber furance 1 arranges with secondary chamber about 1.2，The longitudinal direction of melting double chamber furance 1 is its length direction，The front of described secondary chamber 1.2 is provided with side well 2，Aluminum liquid blender 3 is set in described side well 2，Described conveying winch spool 5 lateral arrangement，The feed opening 4.1 of grid hollow out it is provided with on described charging deck 4，The conveying jarring machine 6 of lateral arrangement is set below charging deck 4，The charging aperture of conveying jarring machine 6 is positioned at below feed opening 4.1，Described material frame 8 is positioned at the side of charging deck 4，The discharging opening of described conveying winch spool 5 left end is positioned at the side above the charging aperture of side well 2，The charging aperture of described conveying winch spool 5 right-hand member connects the discharging opening of conveying jarring machine 6，Described power set 7 are used for driving conveying winch spool 5 action，Described conveying winch spool 5 arranges preheating heating box 9 near one section of periphery of its discharging opening，The stage casing of described conveying winch spool 5 is provided with pre-thermal jacket，Described conveying winch spool 5 is provided with smoking case 10 near one section of periphery of its charging aperture，Preheating heating box 9 and smoking case 10 are fixedly installed and do not rotate with conveying winch spool 5，Pre-thermal jacket rotates with conveying winch spool 5，The both ends open of pre-thermal jacket，The two ends of pre-thermal jacket connect with smoking case 10 with preheating heating box 9 respectively，The side of smoking case 10 connects dedusting exhaust apparatus 12 by discharge duct 11，Aerator 13 it is provided with on discharge duct 11，The left side of the main chamber 1.1 of described melting double chamber furance 1 is provided with burner 14，It is additionally provided with air-introduced machine 15 directly over well 2 charging aperture of described side，Air-introduced machine 15 connects the inlet of burner 14 by air inducing pipeline 16，Secondary chamber 1.2 top of described melting double chamber furance 1 connects preheating heating box 9 by a waste heat pipeline 17，Make the waste heat in secondary chamber 1.2 feed preheating heating box 9 and the small powder carrying winch spool 5 at this is carried out secondary preheating，Effect due to aerator 13，Heat in preheating heating box 9 is also transported in pre-thermal jacket，In pre-thermal jacket to this at carry the small powder of winch spool 5 and once preheat.The aluminum water outlet of the main chamber 1.1 of described melting double chamber furance 1 connects insulation refining furnace 18, and the aluminum water of insulation refining furnace 18 is connected to casting rod machine 20 through aluminum water discharge passage 19.
A kind of aluminium scrap small powder recovery melting casting rod method:
Step one: the material frame 8 that will be equipped with aluminium scrap small powder is transported to the side of charging deck 4；
Step 2: the aluminium scrap small powder in material frame 8 is carried out blanking at the feed opening 4.1 of charging deck 4；
Step 3: sequentially pass through conveying jarring machine 6 from the aluminium scrap small powder of feed opening 4.1 blanking and conveying winch spool 5 is transported in side well 2, wherein aluminium scrap small powder once preheats respectively in the conveying winch spool 5 of pre-thermal jacket corresponding position, secondary preheating is carried out in the conveying winch spool 5 of preheating heating box 9 corresponding position, the temperature of the temperature once preheated is 200 DEG C ~ 250 DEG C, the temperature of secondary preheating is 250 DEG C ~ 300 DEG C, and aluminium scrap small powder transporting velocity in conveying jarring machine 6 and conveying winch spool 5 is 5 ~ 20 meters per minute；
Step 4: aluminium scrap small powder is fused into aluminum water through the stirring of aluminum liquid blender 3 in 2 side wells and enters the secondary chamber 1.2 of melting double chamber furance 1；
Step 5: aluminum water full furnace rear in melting double chamber furance 1 puts into insulation refining furnace 18；
Step 6: add material modified being modified in insulation refining furnace 18；
Step 7: aluminum water discharge in insulation refining furnace 18 is connected to casting rod machine 20 through aluminum water discharge passage 19 and carries out casting rod.
Claims (2)
1. an aluminium scrap small powder reclaims melting casting rod system, it is characterised in that it includes melting double chamber furance (1), side well (2), aluminum liquid blender (3), charging deck (4), conveying winch spool (5), conveying jarring machine (6), power set (7), material frame (8), preheating heating box (9), smoking case (10), discharge duct (11), dedusting exhaust apparatus (12), waste heat pipeline (17), insulation refining furnace (18), aluminum water discharge passage (19) and casting rod machine (20)；
nullThe main chamber (1.1) of described melting double chamber furance (1) arranges with secondary chamber (1.2) left and right，The longitudinal direction of melting double chamber furance (1) is its length direction，The front of described secondary chamber (1.2) is provided with side well (2)，Aluminum liquid blender (3) is set in described side well (2)，Feed opening (4.1) it is provided with on described charging deck (4)，Charging deck (4) lower section arranges conveying jarring machine (6)，The charging aperture of conveying jarring machine (6) is positioned at feed opening (4.1) lower section，Described material frame (8) is positioned at the side of charging deck (4)，The discharging opening of described conveying winch spool (5) is positioned at the side above the charging aperture of side well (2)，The charging aperture of described conveying winch spool (5) connects the discharging opening of conveying jarring machine (6)，Described power set (7) are used for driving conveying winch spool (5) action，Described conveying winch spool (5) arranges preheating heating box (9) near one section of periphery of its discharging opening，The stage casing of described conveying winch spool (5) is provided with pre-thermal jacket，Described conveying winch spool (5) is provided with smoking case (10) near one section of periphery of its charging aperture，The both ends open of pre-thermal jacket，The two ends of pre-thermal jacket connect with smoking case (10) with preheating heating box (9) respectively，The side of smoking case (10) connects dedusting exhaust apparatus (12) by discharge duct (11)，Secondary chamber (1.2) top of described melting double chamber furance (1) connects preheating heating box (9) by a waste heat pipeline (17)，The aluminum water outlet of the main chamber (1.1) of described melting double chamber furance (1) connects insulation refining furnace (18)，The aluminum water of insulation refining furnace (18) is connected to casting rod machine (20) through aluminum water discharge passage (19).
A kind of aluminium scrap small powder the most according to claim 1 reclaims melting casting rod system, it is characterized in that the left side of the main chamber (1.1) of described melting double chamber furance (1) is provided with burner (14), being additionally provided with air-introduced machine (15) directly over well (2) charging aperture of described side, air-introduced machine (15) connects the inlet of burner (14) by air inducing pipeline (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620157948.2U CN205528957U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to aluminium scrap small powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620157948.2U CN205528957U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to aluminium scrap small powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205528957U true CN205528957U (en) | 2016-08-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620157948.2U Expired - Fee Related CN205528957U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to aluminium scrap small powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205528957U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648222A (en) * | 2016-03-02 | 2016-06-08 | 江阴迪新金属工业有限公司 | Rod casting system and method for recycling and smelting small materials of aluminum scraps |
| CN109355507A (en) * | 2018-12-03 | 2019-02-19 | 英德市鸿星有色金属再生资源利用有限公司 | A kind of efficient smelting furnace energy conserving system and energy saving smelting technology |
-
2016
- 2016-03-02 CN CN201620157948.2U patent/CN205528957U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648222A (en) * | 2016-03-02 | 2016-06-08 | 江阴迪新金属工业有限公司 | Rod casting system and method for recycling and smelting small materials of aluminum scraps |
| CN109355507A (en) * | 2018-12-03 | 2019-02-19 | 英德市鸿星有色金属再生资源利用有限公司 | A kind of efficient smelting furnace energy conserving system and energy saving smelting technology |
| CN109355507B (en) * | 2018-12-03 | 2023-08-22 | 广东鸿星环保科技有限公司 | Energy-saving system of high-efficiency smelting furnace and energy-saving smelting process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |