CN205528956U - Excellent system that casts of smelting is retrieved to long material of aluminium scrap - Google Patents
Excellent system that casts of smelting is retrieved to long material of aluminium scrap Download PDFInfo
- Publication number
- CN205528956U CN205528956U CN201620157947.8U CN201620157947U CN205528956U CN 205528956 U CN205528956 U CN 205528956U CN 201620157947 U CN201620157947 U CN 201620157947U CN 205528956 U CN205528956 U CN 205528956U
- Authority
- CN
- China
- Prior art keywords
- conveying
- long material
- aluminium scrap
- casting rod
- connects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 59
- 239000000463 material Substances 0.000 title claims abstract description 37
- 239000004411 aluminium Substances 0.000 title claims abstract description 30
- 238000003723 Smelting Methods 0.000 title abstract description 6
- 230000035939 shock Effects 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000007670 refining Methods 0.000 claims abstract description 15
- 238000002844 melting Methods 0.000 claims description 31
- 230000008018 melting Effects 0.000 claims description 31
- 238000005266 casting Methods 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 230000000391 smoking effect Effects 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 238000005276 aerator Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004321 preservation Methods 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The utility model relates to an excellent system that casts of smelting is retrieved to long material of aluminium scrap, it presss from both sides its characterized in that cover (7), material frame (8), heat preservation refining furnace (12), aluminium water discharge -channel (13) and casts stick machine (14) including smelting double chamber furance (1), charging deck (4), carrying shock tube (5), carrying vibrations machines (6), preheating. The utility model discloses excellent system that casts of smelting is retrieved to long material of aluminium scrap has a feeding efficiency height, and energy utilization is rateed highly, advantage that production efficiency is high.
Description
Technical field
This utility model relates to a kind of long material of aluminium scrap and reclaims melting casting rod system.
Background technology
Aluminum is the resource of a kind of reusable edible, and aluminium alloy aluminium bar is that the aluminium alloy aluminium bar obtained through refuse refinement, is an important sources of aluminium alloy aluminium bar by waste aluminum and scrap aluminium alloy material or the waste material containing aluminum.Waste aluminum smelting furnace feed way typically takes fire door sidewall to add raw material, and take a small amount of feed way repeatedly, the inefficient production efficiency that feeds is relatively low, owing to the unlimited meeting of fire door causes substantial amounts of heat energy to shed from burner hearth, wasting the substantial amounts of energy, and general waste aluminum smelting furnace cannot realize the charging of the long material of aluminium scrap, production efficiency is relatively low, additionally, due to using the straight mode of heating burnt, the scaling loss of aluminium alloy is big.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, it is provided that a kind of charging efficiency is high, and energy utilization rate is high, and the long material of aluminium scrap that production efficiency is high reclaims melting casting rod system.
The purpose of this utility model is achieved in that
A kind of long material of aluminium scrap reclaims melting casting rod system, it is characterised in that it includes melting double chamber furance, charging deck, conveying shock tube, conveying jarring machine, pre-thermal jacket, material frame, insulation refining furnace, aluminum water discharge passage and casting rod machine；
Arrange about the main chamber of described melting double chamber furance and secondary chamber, the longitudinal direction of melting double chamber furance is its length direction, described conveying shock tube is longitudinally arranged, the feed opening of longitudinal strip hollow out it is provided with on described charging deck, the conveying jarring machine being longitudinally arranged is set below charging deck, the charging aperture of conveying jarring machine is positioned at below feed opening, described material frame is positioned at the side of charging deck, the discharging opening of described conveying shock tube rear end connects with secondary chamber, the charging aperture of described conveying shock tube front end connects the discharging opening of conveying jarring machine, the bottom of described conveying shock tube is additionally provided with pre-thermal jacket, the rear end of pre-thermal jacket connects with secondary chamber, the aluminum water outlet of the main chamber of described melting double chamber furance connects insulation refining furnace, the aluminum water of insulation refining furnace is connected to casting rod machine through aluminum water discharge passage.
The front end of pre-thermal jacket connects smoking case, and the side of smoking case connects dedusting exhaust apparatus by discharge duct.
Aerator it is provided with on discharge duct.
The front of described secondary chamber is provided with side well, arranges aluminum liquid blender in the well of described side.
The left side of the main chamber of described melting double chamber furance is provided with burner, is additionally provided with air-introduced machine directly over the well charging aperture of described side, and air-introduced machine connects the inlet of burner by air inducing pipeline.
Compared with prior art, the beneficial effects of the utility model are:
1, aluminium scrap long material feeding has been saved man-hour, improves production security；
2, when the long material of aluminium scrap carries out feeding by conveying jarring machine and conveying shock tube, the waste heat discharged by secondary chamber is preheated, having anhydrates deoils, goes the effect of surface impurity, can improve product quality, improve production efficiency, reduces raw-material loss, reduces energy consumption；
3, the long material of aluminium scrap is from secondary chamber longitudinal direction feeding, makes full use of secondary chamber longitudinal length, improves loading efficiency；
4, the flue gas oil gas combustible impurity that side well produces, enters burner through air-introduced machine, and the main chamber entering melting double chamber furance carries out second-time burning, not only environmental protection but also energy efficient；
5, the full furnace rear of the aluminum water of melting double chamber furance, puts into insulation refining furnace, it is easier to regulation composition, controls quality；
6, working continuously, according to temperature regulation charging, as long as the most continual charging of aluminum liquid reaches to work continuously, yield improves 30% than tradition.
In sum, the long material of this utility model aluminium scrap reclaims melting casting rod system and has charging efficiency height, and energy utilization rate is high, the advantage that production efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Wherein:
Melting double chamber furance 1, main chamber 1.1, secondary chamber 1.2, side well 2, aluminum liquid blender 3, charging deck 4, feed opening 4.1, conveying shock tube 5, conveying jarring machine 6, pre-thermal jacket 7, material frame 8, burner 9, air-introduced machine 10, air inducing pipeline 11, insulation refining furnace 12, aluminum water discharge passage 13, casting rod machine 14.
Detailed description of the invention
See Fig. 1, the long material of a kind of aluminium scrap that this utility model relates to reclaims melting casting rod system, and it includes melting double chamber furance 1, side well 2, aluminum liquid blender 3, charging deck 4, conveying shock tube 5, conveying jarring machine 6, pre-thermal jacket 7, material frame 8, burner 9, air-introduced machine 10, air inducing pipeline 11, insulation refining furnace 12, aluminum water discharge passage 13 and casting rod machine 14.
nullThe main chamber 1.1 of described melting double chamber furance 1 arranges with secondary chamber about 1.2，The longitudinal direction of melting double chamber furance 1 is its length direction，The front of described secondary chamber 1.2 is provided with side well 2，Aluminum liquid blender 3 is set in described side well 2，Described conveying shock tube 5 is longitudinally arranged，The feed opening 4.1 of longitudinal strip hollow out it is provided with on described charging deck 4，The conveying jarring machine 6 being longitudinally arranged is set below charging deck 4，The charging aperture of conveying jarring machine 6 is positioned at below feed opening 4.1，Described material frame 8 is positioned at the side of charging deck 4，The discharging opening of described conveying shock tube 5 rear end connects with secondary chamber 1.2，The charging aperture of described conveying shock tube 5 front end connects the discharging opening of conveying jarring machine 6，The bottom of described conveying shock tube 5 is additionally provided with pre-thermal jacket 7，The rear end of pre-thermal jacket 7 connects with secondary chamber 1.2，The front end of pre-thermal jacket 7 connects smoking case，The side of smoking case connects dedusting exhaust apparatus by discharge duct，Aerator it is provided with on discharge duct，The left side of the main chamber 1.1 of described melting double chamber furance 1 is provided with burner 9，It is additionally provided with air-introduced machine 10 directly over well 2 charging aperture of described side，Air-introduced machine 10 connects the inlet of burner 9 by air inducing pipeline 11.The aluminum water outlet of the main chamber 1.1 of described melting double chamber furance 1 connects insulation refining furnace 12, and the aluminum water of insulation refining furnace 12 is connected to casting rod machine 14 through aluminum water discharge passage 13.
A kind of aluminium scrap long material recovery melting casting rod method:
Step one: the material frame 8 that will be equipped with the long material of aluminium scrap is transported to the side of charging deck 4；
Step 2: the long material of aluminium scrap in material frame 8 is carried out blanking at the feed opening 4.1 of charging deck 4；
Step 3: sequentially pass through conveying jarring machine 6 from the long material of aluminium scrap of feed opening 4.1 blanking and conveying shock tube 5 is transported in secondary chamber 1.2, the longitudinal length making full use of secondary chamber 1.2 carries out feeding, during wherein carrying out feeding in aluminium scrap long material conveying shock tube 5, owing to being provided with pre-thermal jacket 7 below conveying shock tube 5, the long material of aluminium scrap carried in shock tube 5 can be preheated, the temperature of preheating is 200 DEG C ~ 300 DEG C, and aluminium scrap long material transporting velocity in conveying shock tube 5 is 5 ~ 20 meters per minute；
Step 4: the long material of aluminium scrap is fused into aluminum water in secondary chamber；
Step 5: aluminum water full furnace rear in melting double chamber furance 1 puts into insulation refining furnace 18；
Step 6: add material modified being modified in insulation refining furnace 18；
Step 7: aluminum water discharge in insulation refining furnace 18 is connected to casting rod machine 20 through aluminum water discharge passage 19 and carries out casting rod.
Claims (5)
1. the long material of aluminium scrap reclaims melting casting rod system, it is characterised in that it includes melting double chamber furance (1), charging deck (4), conveying shock tube (5), conveying jarring machine (6), pre-thermal jacket (7), material frame (8), insulation refining furnace (12), aluminum water discharge passage (13) and casting rod machine (14)；
nullThe main chamber (1.1) of described melting double chamber furance (1) arranges with secondary chamber (1.2) left and right，The longitudinal direction of melting double chamber furance (1) is its length direction，Described conveying shock tube (5) is longitudinally arranged，The feed opening (4.1) of longitudinal strip hollow out it is provided with on described charging deck (4)，Charging deck (4) lower section arranges the conveying jarring machine (6) being longitudinally arranged，The charging aperture of conveying jarring machine (6) is positioned at feed opening (4.1) lower section，Described material frame (8) is positioned at the side of charging deck (4)，The discharging opening of described conveying shock tube (5) rear end connects with secondary chamber (1.2)，The charging aperture of described conveying shock tube (5) front end connects the discharging opening of conveying jarring machine (6)，The bottom of described conveying shock tube (5) is additionally provided with pre-thermal jacket (7)，The rear end of pre-thermal jacket (7) connects with secondary chamber (1.2)，The aluminum water outlet of the main chamber (1.1) of described melting double chamber furance (1) connects insulation refining furnace (12)，The aluminum water of insulation refining furnace (12) is connected to casting rod machine (14) through aluminum water discharge passage (13).
A kind of long material of aluminium scrap the most according to claim 1 reclaims melting casting rod system, it is characterised in that the front end of pre-thermal jacket (7) connects smoking case, and the side of smoking case connects dedusting exhaust apparatus by discharge duct.
A kind of long material of aluminium scrap the most according to claim 2 reclaims melting casting rod system, it is characterised in that be provided with aerator on discharge duct.
A kind of long material of aluminium scrap the most according to claim 1 reclaims melting casting rod system, it is characterised in that the front of described secondary chamber (1.2) is provided with side well (2), arranges aluminum liquid blender (3) in described side well (2).
A kind of long material of aluminium scrap the most according to claim 4 reclaims melting casting rod system, it is characterized in that the left side of the main chamber (1.1) of described melting double chamber furance (1) is provided with burner (9), being additionally provided with air-introduced machine (10) directly over well (2) charging aperture of described side, air-introduced machine (10) connects the inlet of burner (9) by air inducing pipeline (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620157947.8U CN205528956U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to long material of aluminium scrap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620157947.8U CN205528956U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to long material of aluminium scrap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205528956U true CN205528956U (en) | 2016-08-31 |
Family
ID=56779569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620157947.8U Expired - Fee Related CN205528956U (en) | 2016-03-02 | 2016-03-02 | Excellent system that casts of smelting is retrieved to long material of aluminium scrap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205528956U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648221A (en) * | 2016-03-02 | 2016-06-08 | 江阴迪新金属工业有限公司 | Rod casting system and method for recycling and smelting long scrap aluminum materials |
| CN109609780A (en) * | 2019-02-15 | 2019-04-12 | 陈绪涛 | A kind of waste refusion recycling environmental protecting device of metallic aluminium |
| CN111623629A (en) * | 2020-06-22 | 2020-09-04 | 刘春英 | Aluminum alloy melting furnace |
-
2016
- 2016-03-02 CN CN201620157947.8U patent/CN205528956U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648221A (en) * | 2016-03-02 | 2016-06-08 | 江阴迪新金属工业有限公司 | Rod casting system and method for recycling and smelting long scrap aluminum materials |
| CN109609780A (en) * | 2019-02-15 | 2019-04-12 | 陈绪涛 | A kind of waste refusion recycling environmental protecting device of metallic aluminium |
| CN111623629A (en) * | 2020-06-22 | 2020-09-04 | 刘春英 | Aluminum alloy melting furnace |
| CN111623629B (en) * | 2020-06-22 | 2021-10-29 | 惠州市拓普金属材料有限公司 | Aluminum alloy melting furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |