CN205518574U - High -efficient grader - Google Patents

High -efficient grader Download PDF

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Publication number
CN205518574U
CN205518574U CN201620201110.9U CN201620201110U CN205518574U CN 205518574 U CN205518574 U CN 205518574U CN 201620201110 U CN201620201110 U CN 201620201110U CN 205518574 U CN205518574 U CN 205518574U
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dust
screen
screen cloth
hopper
highly effective
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CN201620201110.9U
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王龙
王铭
王永福
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CAOXIAN LUCAO HIGH-TECH MACHINERY MANUFACTURING Co Ltd
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CAOXIAN LUCAO HIGH-TECH MACHINERY MANUFACTURING Co Ltd
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Abstract

本实用新型涉及粮食加工机械领域,特别公开了一种高效分级机。它底座,底座上设有通过偏心振动电机振动的数级筛网,筛网的出口端设置浮沉式除尘器,浮沉式除尘器连接集尘装置。本实用新型型产量大,分级效果好,设计简洁,体积小,重量轻,功耗小,所得产品因为每一个出料口都配有浮沉式除尘器,所以可以得到的无粉尘、微皮,纯度高、干净光洁的产品。机器体积小,既可以单独使用,又可以与其他设备配合串联在大型机组组成生产线。因此,本实用新型有着传统设备达不到的分级效果,所的产品是无粉尘、微皮的,并且没有同档次更小的颗粒,所以得到的产品能真正达到干净、尺寸均匀的效果。

The utility model relates to the field of grain processing machinery, and particularly discloses a high-efficiency classifier. Its base is equipped with several stages of screens vibrated by eccentric vibrating motors. The outlet end of the screens is equipped with a floating and sinking dust collector, which is connected to a dust collection device. The utility model has large output, good grading effect, simple design, small volume, light weight, and low power consumption. Because each discharge port is equipped with a floating and sinking dust collector, the obtained product can be dust-free and micro-skinned. High purity, clean and smooth product. The machine is small in size and can be used alone or in series with other equipment in a large unit to form a production line. Therefore, the utility model has a classification effect that cannot be achieved by traditional equipment. The products obtained are dust-free, micro-skinned, and have no smaller particles of the same grade, so the obtained products can really achieve the effect of cleanness and uniform size.

Description

一种高效分级机A high-efficiency classifier

(一)技术领域(1) Technical field

本实用新型涉及粮食加工机械领域,特别涉及一种高效分级机。The utility model relates to the field of grain processing machinery, in particular to a high-efficiency classifier.

(二)背景技术(2) Background technology

国内分级机一般分为两类:振动式分级机和旋转式分级机。在粮食加工机械领域,国内粮食分级机普遍存在分级少,分级效果差,机器设计不合理,大量的粉尘微皮难以处理等一系列问题。分级少无疑增加了劳动次数和强度,消耗了大量的电能和人工;分级效果差,分级产品中存在其他尺寸的颗粒,尤其是微小颗粒,难以达到人们原本追求的分级标准;传统分级机设计不合理,筛网角度优化不够,筛网之间用连接杆或转接轴连接,结构繁杂冗余,不仅使得分级机造价昂贵,而且无形之中浪费了各种资源;未处理的粉尘微皮使得操作环境脏乱,粉尘污染严重,导致分级后的产品表面附有大量粉尘,蒙灰严重,没有光泽,品相差。Domestic classifiers are generally divided into two categories: vibratory classifiers and rotary classifiers. In the field of grain processing machinery, domestic grain grading machines generally have a series of problems such as less grading, poor grading effect, unreasonable machine design, and difficult to handle a large amount of dust. Less grading will undoubtedly increase the number and intensity of labor, and consume a lot of electric energy and labor; the grading effect is poor, and there are particles of other sizes in the grading products, especially tiny particles, which make it difficult to meet the grading standards that people originally pursued; the design of traditional classifiers is not Reasonable, the screen angle is not optimized enough, the screens are connected by connecting rods or transfer shafts, and the structure is complicated and redundant, which not only makes the classifier expensive, but also wastes various resources invisibly; untreated dust microskins make The operating environment is dirty and the dust pollution is serious, resulting in a large amount of dust attached to the surface of the classified products, which is seriously covered with dust, dull and poor in quality.

(三)发明内容(3) Contents of the invention

本实用新型为了弥补现有技术的缺陷,提供了一种结构简单、分级效果好的的高效分级机。In order to make up for the defects of the prior art, the utility model provides a high-efficiency classifier with simple structure and good classification effect.

本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:

一种高效分级机,包括底座,其特征是,所述底座上通过弹簧连接筛箱,所述筛箱底部设有偏心振动电机,所述筛箱内从上到下设有数层倾斜的筛网,所述筛网的筛孔从上到下依次减小,最下层筛网的下方设有料斗,所述筛网和料斗设有出料口,所述筛箱上端设有进料口,所述进料口位于最上层筛网的上方,所述进料口连接PVC透明钢丝软管,在出料口处设有浮沉式除尘器,所述浮沉式除尘器固定在底座上,所述浮沉式除尘器包括风罩,所述风罩上端设有出风口,所述风罩下端设有与出料口数量相等的落料通道,所述落料通道的中段开有下料口,所述下料口与出料口一一对应,并且出料口位于下料口上方,在落料通道内设有两块上下交错设置的挡板,所述挡板位于下料口下方,所述出风口处通过风道连接风机,所述风机连接集尘装置。A high-efficiency classifier, including a base, characterized in that the base is connected to the screen box through a spring, the bottom of the screen box is provided with an eccentric vibrating motor, and the screen box is provided with several layers of inclined screens from top to bottom , the sieve holes of the sieve decrease sequentially from top to bottom, a hopper is provided under the bottom sieve, the sieve and hopper are provided with a discharge port, and the upper end of the sieve box is provided with a feed port, so The feed inlet is located above the uppermost screen, the feed inlet is connected to a PVC transparent steel wire hose, and a floating-sink type dust collector is arranged at the discharge port, and the floating-sink type dust collector is fixed on the base, and the floating-sink type dust collector The type dust collector includes a windshield, the upper end of the windshield is provided with an air outlet, the lower end of the windshield is provided with a blanking channel equal to the number of discharge ports, and the middle section of the blanking channel is provided with a blanking opening. The discharge port corresponds to the discharge port one by one, and the discharge port is located above the discharge port. In the discharge channel, there are two baffles arranged staggered up and down. The baffles are located below the discharge port. The tuyere is connected to the fan through the air duct, and the fan is connected to the dust collecting device.

所述筛网和料斗的倾斜角度为5°~15°。The inclination angle of the screen and the hopper is 5°-15°.

所有相邻的筛网之间及最下方的筛网与料斗之间相互等距平行。All adjacent screens and the bottom screen and the hopper are equidistant and parallel to each other.

所述集尘装置包括与风机依次连接的出风布袋和集尘器。The dust collecting device includes an air outlet bag and a dust collector which are sequentially connected with a fan.

所述底座上设有限位框,所述筛箱位于限位框内。A limit frame is arranged on the base, and the screen box is located in the limit frame.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型产量大,分级效果好,设计简洁,体积小,重量轻,功耗小,所得产品因为每一个出料口都配有浮沉式除尘器,所以可以得到的无粉尘、微皮,纯度高、干净光洁的产品。机器体积小,既可以单独使用,又可以与其他设备配合串联在大型机组组成生产线。因此,本发明有着传统设备达不到的分级效果,所的产品是无粉尘、微皮的,并且没有同档次更小的颗粒,所以得到的产品能真正达到干净、尺寸均匀的效果。The utility model has the advantages of large output, good grading effect, simple design, small volume, light weight, and low power consumption. Because each discharge port of the obtained product is equipped with a floating and sinking dust collector, the obtained product has no dust, micro skin, and high purity. Tall, clean and polished product. The machine is small in size and can be used alone or in series with other equipment to form a large-scale production line. Therefore, the present invention has a grading effect that cannot be achieved by traditional equipment, and the products obtained are dust-free, micro-skinned, and have no smaller particles of the same grade, so the obtained products can truly achieve the effect of cleanness and uniform size.

(四)附图说明(4) Description of drawings

下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:

图1为本实用新型的轴侧结构示意图;Fig. 1 is a schematic diagram of the shaft side structure of the utility model;

图2为筛箱部分的剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the screen box part.

图中,1底座,2偏心振动电机,3弹簧,4筛箱,5进料口,6 PVC透明钢丝软管,7筛网,8料斗,9出料口,10限位框,11风罩,12落料通道,13下料口,14挡板,15风道,16风机,17出风布袋,18集尘器,19固定架,20出风口。In the figure, 1 base, 2 eccentric vibration motor, 3 spring, 4 screen box, 5 feed inlet, 6 PVC transparent steel wire hose, 7 screen, 8 hopper, 9 discharge port, 10 limit frame, 11 wind cover , 12 blanking channels, 13 blanking ports, 14 baffles, 15 air ducts, 16 fans, 17 air outlet bags, 18 dust collectors, 19 fixed frames, 20 air outlets.

(五)具体实施方式(5) Specific implementation methods

附图为本实用新型的具体实施例。如图1至图2所示,该种高效分级机,包括底座1,底座1上弹簧3连接筛箱4,在筛箱4底部安装有偏心振动电机2,偏心振动电机2和弹簧3为筛箱4提供振动动力源,使筛箱4产生小幅度高频率的振动,使得颗粒获得足够的动能和惯性,为了防止筛箱4在水平面上发生大的移动,在底座1上安装一个限位框10,筛箱4位于限位框10内;筛箱4内从上到下设有三层倾斜的筛网7,筛网7的筛孔从上到下依次减小,最下层筛网7的下方设有料斗8,料斗8的大小与筛网7相同,相邻的筛网7之间和最下层的筛网7和料斗8之间平行、等距、倾斜设置,倾斜的角度在5°~15°之间;在筛箱4上设有进料口5,进料口5位于最上层筛网7的上方,进料口5上连接PVC透明钢丝软管6;筛网7和料斗8都设有出料口9,在出料口9处设有浮沉式除尘器,浮沉式除尘器通过固定架19固定在底座1上,浮沉式除尘器包括风罩11,风罩11开口朝下,风罩11下端连接落料通道12,每个落料通道12的中段都开有下料口13,下料口13向外倾斜,落料通道12的数量与出料口9数量相等,并且一一对应,出料口9位于下料口13是上方,在落料通道12内设有两块上下交错设置的挡板14,挡板14位于下料口13下方并且水平设置,风罩11上方设有出风口20,出风口20连接风道15,风道15连接风机16,风机16连接集尘装置,集尘装置包括与风机16连接的出风布袋17,出风布袋17下端连接集尘器18。Accompanying drawing is the specific embodiment of the utility model. As shown in Figures 1 to 2, this high-efficiency classifier includes a base 1, a spring 3 on the base 1 is connected to a screen box 4, an eccentric vibration motor 2 is installed at the bottom of the screen box 4, and the eccentric vibration motor 2 and spring 3 serve as a screen The box 4 provides a vibration power source to make the screen box 4 vibrate with small amplitude and high frequency, so that the particles can obtain enough kinetic energy and inertia. In order to prevent the screen box 4 from moving greatly on the horizontal plane, a limit frame is installed on the base 1 10. The screen box 4 is located in the limit frame 10; the screen box 4 is provided with three layers of inclined screens 7 from top to bottom, and the screen holes of the screens 7 decrease sequentially from top to bottom. A hopper 8 is provided, and the size of the hopper 8 is the same as that of the screen 7, and the adjacent screens 7 and between the bottom screen 7 and the hopper 8 are arranged in parallel, equidistant, and inclined, and the angle of inclination is 5°~ between 15°; the screen box 4 is provided with a feed inlet 5, the feed inlet 5 is located above the uppermost screen 7, and the feed inlet 5 is connected to a PVC transparent steel wire hose 6; the screen 7 and the hopper 8 are both A discharge port 9 is provided, and a floating-sink type dust collector is arranged at the discharge port 9. The floating-sink type dust collector is fixed on the base 1 through a fixing frame 19. The floating-sink type dust collector includes a wind cover 11, and the opening of the wind cover 11 faces downward. The lower end of the windshield 11 is connected to the blanking channel 12, and the middle section of each blanking channel 12 is provided with a blanking port 13, and the blanking port 13 is inclined outwards. One-to-one correspondence, the discharge port 9 is located above the discharge port 13, and two baffles 14 arranged up and down are arranged in a staggered manner in the discharge channel 12. The baffles 14 are located below the discharge port 13 and are horizontally arranged. An air outlet 20 is provided, the air outlet 20 is connected to the air duct 15, the air duct 15 is connected to the fan 16, the fan 16 is connected to the dust collection device, the dust collection device includes an air outlet bag 17 connected to the fan 16, and the lower end of the air outlet bag 17 is connected to the dust collector Device 18.

工作过程如下:物料通过PVC透明钢丝软管6从进料口5进入筛箱4中,落入最上一层筛网7上,在偏心振动电机2的振动下,较粗的一级颗粒通过该层的出料口9进入落料通道12中,其他物料进入下一层筛网7;一级颗粒进入落料通道12后,由于挡板14的存在,将在挡板14上有一个短暂的停留,在这段停留时间内,风把颗粒表面吹扫干净,实现粉尘与颗粒的分离;其与物料在下一层筛网7内重复上述动作,直至最细小的颗粒落到料斗8上,再从料斗8上落入落料通道12内,逐级实现粉尘与颗粒分离。由于在这一逐级筛选的过程中,筛网7面和水平面保持在5°~15°的夹角,物料既能完全被筛选又能在重力作用下快速滑落到落料通道12内,大幅度提高工作效率,而粉尘将会在风机16的带动下通过风道15到达集尘装置;各级颗粒可在落料通道12的下端出口封装入袋或者进入下一生产单元。The working process is as follows: the material enters the screen box 4 from the feed port 5 through the PVC transparent steel wire hose 6, and falls on the uppermost screen 7. Under the vibration of the eccentric vibrating motor 2, the coarser primary particles pass through this The discharge port 9 of the first layer enters the blanking channel 12, and other materials enter the next layer of screen 7; after the primary particles enter the blanking channel 12, due to the existence of the baffle plate 14, there will be a short period of time on the baffle plate 14 During this period of residence time, the surface of the particles is cleaned by the wind to realize the separation of dust and particles; it and the material repeat the above action in the next layer of screen 7 until the smallest particles fall on the hopper 8, and then Falling from the hopper 8 into the blanking channel 12, the separation of dust and particles is realized step by step. Because in this step-by-step screening process, the angle between the screen 7 and the horizontal plane is maintained at 5°~15°, the material can be completely screened and quickly fall into the blanking channel 12 under the action of gravity, greatly The work efficiency is greatly improved, and the dust will be driven by the fan 16 to reach the dust collecting device through the air duct 15; the particles of all levels can be packed into bags at the outlet of the lower end of the blanking channel 12 or enter the next production unit.

除说明书所述技术特征外,其余技术特征均为本领域技术人员已知技术。Except for the technical features described in the description, the rest of the technical features are known to those skilled in the art.

Claims (5)

1. a highly effective classifier, including base (1), is characterized in that, described base (1) connects screen box by spring (3) (4), bottom described screen box, it is provided with eccentric vibrating motor (2), in described screen box (4), is provided with the several layers of screen cloth tilted from top to bottom (7), the sieve aperture of described screen cloth (7) is sequentially reduced from top to bottom, and the lower section of orlop screen cloth (7) is provided with hopper (8), described screen cloth And hopper (8) is provided with discharging opening (9) (7), described screen box (4) upper end is provided with charging aperture (5), and described charging aperture (5) is positioned to be gone up most The top of layer screen cloth (7), described charging aperture (5) connects PVC transparent wired hose (6), is provided with the formula of drifting along removes at discharging opening (9) place Dirt device, described in the formula cleaner unit that drifts along be fixed on base (1), described in the formula cleaner unit that drifts along include fan housing (11), described fan housing (11) upper end is provided with air outlet (20), and described fan housing (20) lower end is provided with the blanking channel (12) equal with discharging opening (9) quantity, The stage casing of described blanking channel (12) has feed opening (13), described feed opening (13) and discharging opening (9) one_to_one corresponding, and goes out Material mouth (9) is positioned at feed opening (13) top, is provided with about the two pieces baffle plates being crisscross arranged (14) in blanking channel (12), described Baffle plate (14) is positioned at feed opening (13) lower section, and described air outlet (20) place passes through air channel (15) connecting fan (16), described blower fan (16) dust collect plant is connected.
Highly effective classifier the most according to claim 1, is characterized in that, the angle of inclination of described screen cloth (7) and hopper (8) is 5 °~15 °.
Highly effective classifier the most according to claim 2, is characterized in that, between all adjacent screen clothes (7) and bottom Mutual equidistant parallel between screen cloth (7) and hopper (8).
Highly effective classifier the most according to claim 1, is characterized in that, described dust collect plant includes connecting successively with blower fan (16) The air-out cloth bag (17) connect and dust arrester (18).
5. according to highly effective classifier described in any one of Claims 1-4, it is characterized in that, described base (1) is provided with limitting casing (10), described screen box (4) is positioned at limitting casing (10).
CN201620201110.9U 2016-03-16 2016-03-16 High -efficient grader Expired - Fee Related CN205518574U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665275A (en) * 2016-03-16 2016-06-15 曹县鲁曹高新机械制造有限公司 Efficient classifier
CN109201486A (en) * 2018-08-27 2019-01-15 徐志华 A kind of ore dedusting sorting unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665275A (en) * 2016-03-16 2016-06-15 曹县鲁曹高新机械制造有限公司 Efficient classifier
CN109201486A (en) * 2018-08-27 2019-01-15 徐志华 A kind of ore dedusting sorting unit
CN109201486B (en) * 2018-08-27 2021-03-12 奉节县勇立建材有限公司 Ore dust removal sorting unit

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Granted publication date: 20160831