CN205485574U - Realize yellow rice wine fermentation automated control's equipment - Google Patents
Realize yellow rice wine fermentation automated control's equipment Download PDFInfo
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- CN205485574U CN205485574U CN201521032109.XU CN201521032109U CN205485574U CN 205485574 U CN205485574 U CN 205485574U CN 201521032109 U CN201521032109 U CN 201521032109U CN 205485574 U CN205485574 U CN 205485574U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides a realize yellow rice wine fermentation automated control's equipment, belongs to light industry process automation control field. This is equipped and adopts the PLC detect process parameter, and the on -the -spot actuating mechanism of control adopts industrial control computer to carry out real -time supervision and control to production of yellow rice wine technology, uses the pneumatic valve of intelligent instrument and high performance in order to guarantee the detection and control precision to realize jar temperature and division automated control of harrow among the yellow rice wine fermentation process, for system security nature, be equipped with hand operations. The utility model discloses an automation of yellow rice wine fermentation production, not only greatly reduced intensity of labour, the difficult control problem of having solved yellow rice wine traditional fermentation technology moderate temperature moreover and having opened the harrow time, solved to a certain extent simultaneously since the temperature of batch fermentation control process with drive the harrow and not repeated and cause yellow wine matter unstable problem.
Description
Technical field
A kind of equipment realizing yellow wine fermentation Automated condtrol of this utility model, relates to yellow wine primary fermentation process temperature and controls and drive rake equipment, belong to light industry automatic process control system field.
Background technology
Yellow wine is ancient wine kind specific to China, is one of the world three great Gu wine, is described as " hat of east famous brand of wine ", the history of existing more than 5000 year, have " liquid cake ", the good reputation of " quintessence of Chinese culture in wine ".Among numerous yellow wine kinds, time-honored Zhejiang yellow wine is most popular in domestic and international market, can represent the characteristic of Chinese rice wine.But with China other wine kind such as: compared with Chinese liquor, wine, medicated beer, either yield or sales volume, yellow wine is in reduced levels.
Along with the reinforcement of health of people consumption concept, the market demand of yellow wine is increasing.The most disproportionate, yellow rice wine industry development is relatively slower, and traditional handicraft workshop produces can not meet consumer demand.The most how to utilize the scientific and technical and advanced automatic control technology of modern biotechnology to complete yellow wine fermentation, become one of effective way of solving yellow wine industry bottleneck.
At present, China's yellow wine fermentation process is still based on craft, although in recent years, the yellow wine industry of China achieves certain achievement, such as in terms of fermentation technique innovation and process machinery: big tank rice dipping and Shu meter automatization, bulk fermentation wine brewing, steamed rice mechanization, the aspect such as invention of yellow wine squeezer.But, but it is that achievement is little in terms of yellow wine fermentation industrial automation production.Its root problem is that China does not also have a set of Automated condtrol designed for yellow wine fermentation feature to equip.
Fall behind for current rice wine production technical equipment, productivity ratio is relatively low, the present situation of yield cannot be greatly improved, this utility model temperature in based on production process of yellow rice wine controls and opens rake control to be in the main control parameters mechanism in yellow wine fermentation process, utilize currently advanced LabVIEW configuration software, Siemens's industrial computer, Programmable Logic Controller S7-300 and related sensor and intelligence instrument technology, in combination with freezing equipment and logical oxygen equipment, establish the Automated condtrol for large jar yellow wine primary fermentation, after fermentation process and equip.
Summary of the invention
The purpose of this utility model is to provide a kind of equipment realizing yellow wine fermentation Automated condtrol, and main contents concentrate on yellow wine fermentation industrial automation equipment.According to the feature of yellow wine fermentation production technology, in conjunction with general CIPS and CIMS structural models, control system model is divided into two-layer: field control layer and workshop level supervisory layers；Realize the control function of industrial computer by controlling software, and then whole hardware device is controlled the Automated condtrol realizing temperature with driving rake.
(1) on-the-spot automatic control device
On-site signal once instrument to collect, intelligence instrument is communicated with PLC by RS485 fieldbus, it is achieved collection and the accident alarming to on-the-spot workshop section technological parameter, and is provided with manual intervention functions.
(2) master control device
At master control room by PLC as core component, show according to the processing parameter of detection and control valve etc..The big screen LCD real-time displaying scene observing and controlling parameter of industrial computer, the key parameter such as including temperature, dissolved oxygen, acidity in before and after's fermentation tank.By industrial computer multimedia peripheral device, it is provided that audio/video overload alarm, and provide interlock protection to the operating system of some danger.
(3) software is controlled
Industrial computer controls controlled device according to the experience having operating experience workman and specialist system, the mathematical model studied well in advance.The yellow wine of different cultivars automatically generates different technique and controls software, automatically produces, decreases the impact of anthropic factor, makes yellow wine quality increase substantially.The key parameter that some conventional control do not reach effect provides, and uses the artificial intelligent control algorithm optimal controls such as fuzzy and neutral net, makes whole production system reach optimum state.
The technical solution of the utility model: the equipment of a kind of yellow wine fermentation Automated condtrol, this equipment specifically includes that temperature controls equipment (1), drives rake and controls equipment (2), integrated display screen (3), industrial computer (4), freezing machine (5), with the fermentation tank (6) of condensate pipe.
Temperature controls equipment (1) and including: industrial computer (4), platinum resistance (7), pneumatic diaphragm control valve (8), programmable logic controller (PLC) PLC(9), object for process control connects and embeds interface OPC(10), first electromagnetic priority valve (11), first manual valve (12), intelligence instrument (13)；
Wherein, industrial computer (4): receive the temperature control scheme that DSS provides, send command signal；Industrial computer (4) passes through OPC(10) connect PLC(9)；Industrial computer (4) connects platinum resistance (7) also by intelligence instrument (13)；
Platinum resistance (7): the temperature of fermentation liquid upper and lower part in measuring large fermentation tank, platinum resistance (7) has two, inserts upper and lower part in fermentation tank respectively；
Pneumatic diaphragm control valve (8): be respectively turned on freezing machine (5), PLC(9) and the first electromagnetic priority valve (11), control fermentation tank (6) cooling water break-make according to the switch command of the first electromagnetic priority valve (11), and according to the flow velocity of temperature regulation condensed water；
PLC(9) it is used for performing industrial computer (4) switch order, in the case of industrial computer (4) is inoperable, carries control program by operation and performs order；
First electromagnetic priority valve (11): send corresponding signal according to control command and start pneumatic diaphragm control valve (8)；
OPC(10) data: for PLC(9) and between industrial computer (4) swap translation；
First manual valve (12): be in the case of automatic Control Fault, substitutes pneumatic diaphragm control valve (8) by first manual valve (12), controls fermentation tank (6) cooling water break-make, ensures the safety of fermentation.
Drive rake control equipment (2) to include: PLC(9), OPC(10), industrial computer (4), the second electromagnetic priority valve (14), Pneumatic thin film cutting valve (15), the second hand-operated valve (16)；
Wherein, PLC(9) it is used for performing the order whether performing to open source of the gas that industrial computer (4) gives；
OPC(10) data: for PLC(9) and between industrial computer (4) swap translation；
Industrial computer (4): receive DSS offer opens rake control program, sends command signal；
Second electromagnetic priority valve (14): PLC(9 is passed through in its one end) connect industrial computer (4), the other end connects Pneumatic thin film cutting valve (15) and the second hand-operated valve (16), sends corresponding signal according to control command and starts Pneumatic thin film cutting valve (15)；
Pneumatic thin film cutting valve (15): it is connected in gas piping, gas piping one terminates source of the gas, the other end is passed through fermentation tank；Switch command according to the second electromagnetic priority valve (14) controls whether source of the gas air-flow can enter fermentation tank；
Second hand-operated valve (16): be in the case of automatic Control Fault, substitutes Pneumatic thin film cutting valve (15), completes air inlet by the second hand-operated valve (16) and ensures the safety of fermentation.
Described rake of opening controls equipment (2), and this equipment has and automatically controls and Non-follow control double complementing each other equipment, in the case of automatic Control Fault, manually completes air inlet and ensures the quality and safety of fermented product.
With the fermentation tank (6) of condensate pipe, mainly including, fermentation tank and condensate return access tube, for yellow wine automatization fermentation tank.
The application of the equipment of described yellow wine fermentation Automated condtrol, utilizes to open and harrows control equipment (2) mixing fermentation tank (6) interior mash, and utilize air to take away fermentation and the heat of yeast growth generation, to play the effect regulating temperature.
Described temperature controls equipment (1), by controlling fermentation tank cooling water break-make, makes fermentation jar temperature control in the value set.
Described temperature controls equipment (1) and drives rake control equipment (2), the upper display of integrated display screen (3) that all these equipments all can connect in industrial computer (4), it is possible to control；The inference machine that industrial computer (4) can be had according to self is on the basis of the information inputted based on human-computer interaction interface, database information and certain inference method, obtain temperature control scheme and open rake control program and perform, it is achieved yellow wine fermentation Automated condtrol.
The beneficial effects of the utility model: this utility model achieves the automatization that yellow wine fermentation produces, not only greatly reduce labor intensity, and solve temperature in yellow wine traditional zymotic technique and the difficult control problem opening the rake time, solve to a certain extent simultaneously due to Batch fermentation control the temperature of process with to drive rake the most repeated and cause the unstable problem of yellow wine quality.
Accompanying drawing explanation
Fig. 1 temperature controls techniqueflow chart with driving rake.
Fig. 2 is the structure annexation schematic diagram that temperature controls equipment and drives rake control equipment.
Fig. 3 temperature control system for yellow rice wine primary fermentation process structure annexation schematic diagram.
Fig. 4 yellow wine primary fermentation process drives rake Control system architecture annexation schematic diagram.
Fig. 5 data base management system's information.
Detailed description of the invention
This utility model further illustrates in below example.These embodiments are merely for purposes of illustration rather than for limiting scope of the present utility model.
Embodiment 1: the control of temperature
By by temperature control decision, this system supports that system and cooling water control equipment form；Fig. 3 is the structure annexation schematic diagram of temperature control system for yellow rice wine primary fermentation process.Described cooling water control device comprises industrial computer, PLC, the first electromagnetic priority valve, pneumatic diaphragm control valve and first manual valve.Wherein, industrial computer, for receiving the temperature control scheme from inference machine, sends the command signal of break-make cooling water；PLC performs the programmed instruction of industrial computer, and connects remote subscriber and the first electromagnetic priority valve；When industrial computer power down, PLC runs the control program carried and performs programmed instruction, connects remote subscriber and the first electromagnetic priority valve；First electromagnetic priority valve provides source of the gas signal for pneumatic diaphragm control valve, and during energising, the former opens, and the compressed air stream of output makes the latter be in opening state, and the fermentation tank connected begins to cool down water for cooling process；First manual valve is in parallel with pneumatic diaphragm control valve, can be as by-pass switch during generation electric fault, it is ensured that the safe operation of system.
Wherein, system is supported in temperature control decision, and its data are from sensor network, it is according to human-computer interaction interface input, database information and certain inference method, export optimal temperature control scheme, cooling water control device implement its temperature control scheme, and complete temperature control.
Embodiment 2: open the control of rake time
This system is formed with driving rake control equipment by opening rake control decision support system, and Fig. 4 is the structure annexation schematic diagram that yellow wine primary fermentation process opens rake control system.Described rake control device of opening comprises industrial computer, PLC, the second electromagnetic priority valve, Pneumatic thin film cutting valve and the second hand-operated valve.Wherein, industrial computer opens rake control program for receiving from inference machine, sends break-make and opens the command signal of rake valve；PLC performs the programmed instruction of industrial computer, and connects remote subscriber and the second electromagnetic priority valve；When industrial computer power down, PLC runs the control program carried and performs programmed instruction, connects remote subscriber and the second electromagnetic priority valve；Second electromagnetic priority valve provides source of the gas signal for Pneumatic thin film cutting valve, during energising, the former opens, the compressed air stream of output makes the latter be in opening state, the fermentation tank connected starts ventilation, accelerate response speed, owing to the entrance heat of cold air has declined, quickening along with course of reaction, overall heat increases, and temperature raises, DSS determine to open rake valve and the action that will perform of condensation trap, simultaneously, native system the second hand-operated valve is in parallel with Pneumatic thin film cutting valve, can be as by-pass switch during generation electric fault, it is ensured that the reliability service of system.
Wherein, opening rake control decision and support system, its data are from sensor network, it is according to human-computer interaction interface input, database information and certain inference method, export and optimal open rake control program, controlled device and implement it by driving rake and open rake control program, and complete out rake control.
Above-described embodiment is only one of preferred embodiment of the present utility model, is not intended to limit protection domain of the present utility model.All within spirit of the present utility model and principle, any amendment of being made, replace, add or remodeling etc., within should be included in protection domain of the present utility model.
Claims (2)
1. the equipment realizing yellow wine fermentation Automated condtrol, it is characterised in that this equipment specifically includes that temperature controls equipment (1), drive rake and control equipment (2), integrated display screen (3), industrial computer (4), freezing machine (5), with the fermentation tank (6) of condensate pipe；
Temperature controls equipment (1) and including: industrial computer (4), platinum resistance (7), pneumatic diaphragm control valve (8), programmable logic controller (PLC) PLC(9), object for process control connects and embeds interface OPC(10), first electromagnetic priority valve (11), first manual valve (12), intelligence instrument (13)；
Wherein, industrial computer (4): receive the temperature control scheme that DSS provides, send command signal；Industrial computer (4) passes through OPC(10) connect PLC(9)；Industrial computer (4) connects platinum resistance (7) also by intelligence instrument (13)；
Platinum resistance (7): the temperature of fermentation liquid upper and lower part in measuring large fermentation tank, platinum resistance (7) has two, inserts upper and lower part in fermentation tank respectively；
Pneumatic diaphragm control valve (8): be respectively turned on freezing machine (5), PLC(9) and the first electromagnetic priority valve (11), control fermentation tank (6) cooling water break-make according to the switch command of the first electromagnetic priority valve (11), and according to the flow velocity of temperature regulation condensed water；
PLC(9) it is used for performing industrial computer (4) switch order, in the case of industrial computer (4) is inoperable, carries control program by operation and performs order；
First electromagnetic priority valve (11): send corresponding signal according to control command and start pneumatic diaphragm control valve (8)；
OPC(10) data: for PLC(9) and between industrial computer (4) swap translation；
First manual valve (12): be in the case of automatic Control Fault, substitutes pneumatic diaphragm control valve (8) by first manual valve (12), controls fermentation tank (6) cooling water break-make, ensures the safety of fermentation；
Drive rake control equipment (2) to include: PLC(9), OPC(10), industrial computer (4), the second electromagnetic priority valve (14), Pneumatic thin film cutting valve (15), the second hand-operated valve (16)；
Wherein, PLC(9) it is used for performing the order whether performing to open source of the gas that industrial computer (4) gives；
OPC(10) data: for PLC(9) and between industrial computer (4) swap translation；
Industrial computer (4): receive DSS offer opens rake control program, sends command signal；
Second electromagnetic priority valve (14): PLC(9 is passed through in its one end) connect industrial computer (4), the other end connects Pneumatic thin film cutting valve (15) and the second hand-operated valve (16), sends corresponding signal according to control command and starts Pneumatic thin film cutting valve (15)；
Pneumatic thin film cutting valve (15): it is connected in gas piping, gas piping one terminates source of the gas, the other end is passed through fermentation tank；Switch command according to the second electromagnetic priority valve (14) controls whether source of the gas air-flow can enter fermentation tank；
Second hand-operated valve (16): be in the case of automatic Control Fault, substitutes Pneumatic thin film cutting valve (15), completes air inlet by the second hand-operated valve (16) and ensures the safety of fermentation.
The equipment realizing yellow wine fermentation Automated condtrol the most according to claim 1, it is characterised in that with the fermentation tank (6) of condensate pipe, mainly include, fermentation tank and condensate return access tube, for yellow wine automatization fermentation tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521032109.XU CN205485574U (en) | 2015-12-14 | 2015-12-14 | Realize yellow rice wine fermentation automated control's equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521032109.XU CN205485574U (en) | 2015-12-14 | 2015-12-14 | Realize yellow rice wine fermentation automated control's equipment |
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| Publication Number | Publication Date |
|---|---|
| CN205485574U true CN205485574U (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521032109.XU Expired - Fee Related CN205485574U (en) | 2015-12-14 | 2015-12-14 | Realize yellow rice wine fermentation automated control's equipment |
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| CN (1) | CN205485574U (en) |
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- 2015-12-14 CN CN201521032109.XU patent/CN205485574U/en not_active Expired - Fee Related
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 Termination date: 20171214 |
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| CF01 | Termination of patent right due to non-payment of annual fee |