CN208232040U - A kind of cement brick steam curing automatic control system - Google Patents
A kind of cement brick steam curing automatic control system Download PDFInfo
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- CN208232040U CN208232040U CN201721278127.5U CN201721278127U CN208232040U CN 208232040 U CN208232040 U CN 208232040U CN 201721278127 U CN201721278127 U CN 201721278127U CN 208232040 U CN208232040 U CN 208232040U
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- steam
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Abstract
The utility model discloses a kind of cement brick steam curing automatic control system, carries out the automatic control system that production is completed in maintenance to cement brick using steam power plant's steam and using steam.The utility model advantage is to improve brick production line according to self-condition advantage, production line comprehensively utilizes steam power plant's steam, to automatically control steam curing instead of in a manner of natural curing, improve production efficiency, improve product quality, the breakage rate of product is reduced, natural curing is reduced and stockyard is depended on unduly, save industrial land.Brick production line is transformed by investment, promotes automatization level, improve working environment and reduces labor intensity, eliminates the security risk in production process, improves production efficiency and product quality.
Description
Technical field
The utility model relates to the cement concrete product manufacturing technology fields in construction material, more particularly to a kind of water
Adobe steam curing automatic control system.
Background technique
With the rapid development of building trade, the usage amount of brick is increasing, while country increases and limits clay solid brick
The production application of system, substitute products becomes urgent demand.Develop energy-conserving profit waste novel wall material, is not only building industry
The needs of modernization development, and the needs of economic, society, environment and resource coordination.
In recent years, Chinese manufacturing labor cost Continued, China's labor cost is on the average speed in year 20%
Rise.In the environment of manual labor's cost sharp rises, some enterprises face profit the decline even predicament of loss, and the moment is walked
In the desperate situation being eliminated, and how to adopt an effective measure, from striking out, at the topic of everybody common concern.Therefore right
Manufacturing line equipment carry out automatic improving upgrading, reduce manual labor's cost, raise labour productivity be manufacturing industry most
Big outlet.
Old-fashioned brick production line needs manually to use fork truck that the good wet base of stacking is transported to stockyard progress nature mostly supports
Shield, not only used a large amount of manual labors, production efficiency is low, and the natural curing period is long, occupies a large amount of place conduct
Stockyard uses, and increases the investment of enterprise.And there is the geographical advantage of itself in our company, steam power plant's water vapour is comprehensively utilized, using steaming
Vapour conserves the Strength Mass that can have both improved brick rapidly, reduces the product export period, and can comprehensively utilize land resource and steam power plant
Water vapour, has high economic benefit and social benefit.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of steam curing automatic control systems of cement brick, to subtract
The problems of less or avoid background technique noted earlier.
Specifically, the utility model provides a kind of production line upgrading, has and promotes automatization level, improves
Working environment and reduction labor intensity, eliminate the security risk in production process, improve production efficiency and product quality.
In order to solve the above technical problems, the utility model provides a kind of steam curing automatic control system of cement brick,
A kind of cement brick steam curing automatic control system includes curing kilns, decompression and safety dress as a preferred technical solution,
It sets, autocontrol valve door gear, vapor transmission pipeline, vapor discharge channel, temperature sensor, programmable controller and touch screen
Display composition, steam power plant's steam access decompression and safety device, through vapor transmission pipeline, autocontrol valve door gear and steam
Discharge tube is passed through curing kilns.
Further, the curing kilns are divided into the fog room of same size with heat-insulating heat-preserving material, and each fog room is set
It sets autocontrol valve door gear, temperature sensor and left and right inferior horn and is evenly equipped with vapor discharge channel, vapor discharge channel orientation
Uniform pore openings are used for discharge of steam.Independent temperature control system is arranged in each fog room, connects the programmable controller of Central Control Room
And touch-screen display, programmable controller and touch-screen display can each fog room of independent control maintenance work.
Further, the decompression and safety device are that steam power plant's steam enters through inflow-rate of water turbine, temperature, pressure integrated meter box
After plant area, sub-cylinder, vapor filter, mechanical pressure regulator valve, safety-valve device are set, certainly by the connection of vapor transmission pipeline
Dynamic control valve device.
Further, the autocontrol valve door gear includes two parallel ports of manual bypass and automatic valve, manually
Bypass valve is to manually control steam cock, opens jet chimney for spare manual bypass and is conserved, automatic valve is used for
It receives system command and automatically controls steam cock, each setting first manual valve and the second hand-operated valve before and after automatic valve channel
Door, for closing automatic steam channel.
Further, the temperature sensor is for receiving temperature simulation amount in fog room, while connecting PLC technology
Temperature simulation amount is converted to digital quantity by digital-to-analogue conversion and is transmitted to temperature control system server by device and touch-screen display, number
According to being shown in touch-screen display, while operation is compared with the maintaining process system data of temperature control system server setting,
And operation result is fed back to automatic valve control instruction, switch control is carried out to automatic valve.
Further, the programmable controller and touch-screen display include using PLC programming D/A converter module,
PLC programmable data computing module and touch-screen display, touch-screen display are aobvious for maintaining process setting and temperature control data
Show.
A kind of cement brick steam curing automatic control system is it is characterized in that introduce heat as a preferred technical solution,
Power plant's high-temperature water vapor is conserved for cement brick, and the automatic control system includes curing kilns, decompression and safety device, automatic control
Valving, vapor transmission pipeline, vapor discharge channel, temperature sensor, programmable controller and touch-screen display processed.Heat
Power plant's water vapour is accessed by the vapor transmission pipeline that Steel Tube Special makes, by flowmeter, thermometer, the comprehensive electricity box of pressure gauge
Afterwards, connection decompression and safety device, autocontrol valve door gear are passed through to be arranged in curing kilns in each fog room uniformly to orient and open
The vapor discharge channel in hole.
Its feature of temperature control system receives digital quantity and maintainer by each fog room in access steam to curing kilns, server
Curing temperature required by skill system and curing time given value compare operation, and feedback op result carries out maintenance control
System.Temperature control server controller may be programmed D/A converter module using PLC and touch screen forms human-computer interaction interface, constitutes intelligence
Can control system, ensure that the stability of operation, meet processing quality requirement, have it is high-efficient, circuit is simple and reliable, debugging behaviour
Make the advantages that facilitating, not only can improve production technology for enterprise, improve product quality, and there is significant energy-saving effect.
The utility model advantage is to improve brick production line according to self-condition advantage, comprehensively utilizes steam power plant
Steam improves product quality, reduces product to automatically control steam curing instead of in a manner of natural curing, improving production efficiency
Breakage rate, reduce natural curing stockyard is depended on unduly, save industrial land.Brick production line is transformed by investment, mentions
Automatization level is risen, working environment is improved and reduces labor intensity, the security risk in production process is eliminated, improves production efficiency
And product quality.
Detailed description of the invention
Following drawings are only intended to schematically illustrate and explain the present invention, does not limit the model of the utility model
It encloses.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model is shown in Fig. 1
Schematic diagram.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model is shown in Fig. 2
Middle steam tube road valve enlarged diagram.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model is shown in Fig. 3
System control display desktop.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model is shown in Fig. 4
Each parameter setting interface of maintaining process.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model is shown in Fig. 5
Staged temperature control set interface.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
The cement brick steam curing automatic control system of a specific embodiment according to the present utility model, function are to connect
Shrinkage temperature analog quantity, and temperature simulation amount is converted into digital quantity, server receives digital quantity and temperature control system server is arranged
Maintaining process system data compare operation, and operation result is fed back to automatic valve control instruction, to automatic valve
Switch control is carried out, to reach the maintenance purpose to fog room product each in curing kilns.Each fog room or so inferior horn is uniformly distributed
There is the vapor discharge channel of orientation uniform pore openings, is used for discharge of steam.Independent temperature control system is arranged in each fog room, connection
The server of Central Control Room, server can each fog room of independent control maintenance work.
Arrangement and the workflow of one of fog room are described to state the utility model below by way of Detailed description of the invention.
The system as shown in Figure 1 curing kilns 1, decompression and safety device 2, autocontrol valve door gear 3, vapor transmission pipe
Road 4, vapor discharge channel 5, temperature sensor 6, programmable controller and touch-screen display 7 form.
The vapor transmission pipeline 4 is steam power plant's transmission of water vapor pipeline, and pipeline is when entering plant area, through inflow-rate of water turbine, temperature
Degree, pressure integrated meter box, integrated meter box monitor steam power plant's steam service condition, steam access decompression and safety device 2, decompression and
Safety device 2 includes sub-cylinder, mechanical pressure regulator valve, vapor filter, safety-valve device.Steam passes through in transmission pipeline 4
Autocontrol valve device 3 is accessed after decompression and safety device 2, autocontrol valve door gear 3 includes manual bypass and automatic two
A parallel port, Fig. 2 are 3 enlarged drawing of valve, and manual bypass valve 31 is to manually control steam cock, are used for spare manual bypass
It opens jet chimney to be conserved, automatic valve 32 automatically controls steam cock, automatic valve channel for receiving system command
First manual valve 33 and the second manually-operated gate 34 is respectively arranged in front and back, for closing automatic steam channel.Steam is by automatic control
Entered after valving 3 processed by vapor discharge channel 5 in each fog room of curing kilns 1, vapor discharge channel 5 is arranged in maintenance
Room or so inferior horn orients uniform pore openings, is used for discharge of steam.Temperature sensor 6 is for receiving temperature simulation amount in fog room, even
Programmable controller and touch-screen display 7 are connect, temperature simulation amount is converted into digital quantity and is transmitted to programmable controller and touching
Touch panel type display 7, data are shown in touch-screen display, and programmable controller compares operation to data, and by operation knot
Fruit is fed back to 32 control instruction of automatic valve, carries out switch control to automatic valve 32.
The programmable controller and touch-screen display 7 include using PLC programming D/A converter module, computing module and
Touch-screen display.The touch-screen display uses 10 cun of touch screens, intuitive to show controlling of production process desktop, can check every
A fog room maintenance processes and setting maintaining process parameter, and history data can be accessed.
Shown in Fig. 3, Fig. 4, Fig. 5, server programming, which is integrated with, is shown in touch-screen display data, comprising: one, Mei Geyang
The measured value and given value of shield room and each setting intermittent scanning heating value；Two, maintaining process system is arranged, including stands
Time, heating-up time, constant temperature time, given constant temperature angle value, temperature fall time.In order to guarantee quality and energy conservation, heating is used
PID, ratio, integral operation programming, form staged heating, when maintenance room temperature is equal with given constant temperature angle value,
It controls automatic valve and closes cut-off.When new primary maintenance starts, comparison maintenance room temperature and given temperature value, and according to difference
Different carry out operation, control automatic valve open size.
Certainly, illustrated above is only the preferred embodiment of the utility model, and the use of the utility model is not limited with this
Range, therefore, it is all made in the utility model principle it is equivalent change should be included in the protection scope of the utility model.
Claims (7)
1. a kind of cement brick steam curing automatic control system, it is characterised in that: the steam provided using periphery steam power plant is to water
Adobe carries out automatic steam maintenance, including curing kilns (1), decompression and safety device (2), autocontrol valve door gear (3), steam
Transmission pipeline (4), vapor discharge channel (5), temperature sensor (6), programmable controller and touch-screen display (7) composition,
Steam power plant's steam access decompression and safety device (2), are arranged through vapor transmission pipeline (4), autocontrol valve door gear (3) and steam
It puts pipeline (5) and is passed through curing kilns (1).
2. a kind of cement brick steam curing automatic control system according to claim 1, it is characterised in that: the curing kilns
(1) fog room of same size, each fog room setting autocontrol valve door gear (3), temperature are divided into heat-insulating heat-preserving material
Degree sensor (6) and left and right inferior horn are evenly equipped with vapor discharge channel (5), and vapor discharge channel (5) orients uniform pore openings, are used for
Discharge of steam.
3. a kind of cement brick steam curing automatic control system according to claim 1, it is characterised in that: each fog room
Independent temperature control system is set, programmable controller and touch-screen display (7), programmable controller and the touching of Central Control Room are connected
Touch panel type display (7) can each fog room of independent control maintenance work.
4. a kind of according to claim 1 or 2 or 3 cement brick steam curing automatic control systems, it is characterised in that: the drop
Pressure and safety device (2) are steam power plant's steam after inflow-rate of water turbine, temperature, pressure integrated meter box enter plant area, and sub-cylinder, machine is arranged
Tool formula pressure regulator valve, vapor filter, safety-valve device connect autocontrol valve door gear by vapor transmission pipeline (4)
(3)。
5. a kind of cement brick steam curing automatic control system according to claim 1, it is characterised in that: the automatic control
Valving (3) includes two parallel ports of manual bypass and automatic valve, and manual bypass valve (31) is to manually control steam
Switch, is conserved for spare manually opened jet chimney, and automatic valve (32) is steamed for receiving system command and automatically controlling
Vapour switch, each setting first manual valve (33) in automatic valve channel front and back and the second manually-operated gate (34), it is automatic for closing
Steam channel.
6. a kind of cement brick steam curing automatic control system according to claim 1, it is characterised in that: the temperature sensing
Device (6) connects programmable controller and touch-screen display (7), is turned by digital-to-analogue for receiving temperature simulation amount in fog room
Temperature simulation amount of changing commanders is converted to digital quantity and is transmitted to temperature control system server, and data are shown in touch-screen display, while with
The maintaining process system data of temperature control system server setting compare operation, and operation result is fed back to automatic valve
(32) control instruction carries out switch control to automatic valve (32).
7. a kind of according to claim 1 or 3 or 6 cement brick steam curing automatic control systems, it is characterised in that: it is described can
Programmable controller and touch-screen display (7) include programming D/A converter module, PLC programmable data computing module using PLC
And touch-screen display, touch-screen display are shown for maintaining process setting and temperature control data.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721278127.5U CN208232040U (en) | 2017-09-29 | 2017-09-29 | A kind of cement brick steam curing automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721278127.5U CN208232040U (en) | 2017-09-29 | 2017-09-29 | A kind of cement brick steam curing automatic control system |
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| Publication Number | Publication Date |
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| CN208232040U true CN208232040U (en) | 2018-12-14 |
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| CN201721278127.5U Active CN208232040U (en) | 2017-09-29 | 2017-09-29 | A kind of cement brick steam curing automatic control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497455A (en) * | 2020-11-17 | 2021-03-16 | 广州三川控制系统工程设备有限公司 | Concrete pipe pile maintenance system and maintenance method |
| CN117359769A (en) * | 2023-11-06 | 2024-01-09 | 山东东风双隆机械有限公司 | Automation production system for autoclaved aerated bricks |
-
2017
- 2017-09-29 CN CN201721278127.5U patent/CN208232040U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112497455A (en) * | 2020-11-17 | 2021-03-16 | 广州三川控制系统工程设备有限公司 | Concrete pipe pile maintenance system and maintenance method |
| CN117359769A (en) * | 2023-11-06 | 2024-01-09 | 山东东风双隆机械有限公司 | Automation production system for autoclaved aerated bricks |
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