CN105349328A - Equipment for realizing yellow rice wine fermentation automatic control and application - Google Patents
Equipment for realizing yellow rice wine fermentation automatic control and application Download PDFInfo
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- CN105349328A CN105349328A CN201510921480.XA CN201510921480A CN105349328A CN 105349328 A CN105349328 A CN 105349328A CN 201510921480 A CN201510921480 A CN 201510921480A CN 105349328 A CN105349328 A CN 105349328A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
The invention provides equipment for realizing yellow rice wine fermentation automatic control and application, belonging to the field of light industry process automatic control. The equipment adopts PLC detection processing parameters to control an actuating mechanism on site, adopts an industrial control computer to monitor and control a yellow rice wine production process in real time and applies an intelligent instrument and a high-performance pneumatic valve to guarantee the detection and control accuracy, so as to realize the automatic control on tank temperature and water adding during a yellow rice wine fermentation process; for the safety of a system, a manual device is arranged. According to the equipment and application, provided by the invention, the automation of yellow rice wine fermentation production is realized, not only is the labor intensity greatly reduced, but also the problem that the temperature and time for water adding in a traditional yellow rice wine fermentation process are difficult to control is solved, and meanwhile, the problem that the quality of yellow rice wine is unstable due to the non-repeatability of temperatures and water adding in batched fermentation control processes is solved to a certain degree.
Description
Technical field
A kind of equipment and application realizing yellow wine fermentation Automated condtrol of the present invention, relates to yellow rice wine primary fermentation process temperature and controls and open to harrow to equip, belong to light industry automatic process control system field.
Background technology
Yellow rice wine is ancient wine kind specific to China, is one of the world three great Gu wine, is described as " hat of east famous brand of wine ", and the history of existing more than 5000 year, have the good reputation of " liquid cake ", " quintessence of Chinese culture in wine ".Among numerous yellow rice wine kind, time-honored Zhejiang yellow rice wine is most popular in domestic and international market, can represent the characteristic of Chinese rice wine.But with China other wine kind as: compared with white wine, grape wine, beer, no matter be output or sales volume, yellow rice wine is all in lower level.
Along with the reinforcement of health of people consumption concept, the market requirement of yellow rice wine is increasing.Disproportionate with it, yellow rice wine industry development is relatively slower, and traditional handicraft workshop is produced and can not be satisfied the demands of consumers.Therefore how to utilize modern biotechnology science and technology and advanced automatic control technology to complete yellow wine fermentation, become one of effective way solving yellow rice wine industry bottleneck.
At present, China's yellow wine fermentation process is still based on craft, although in recent years, the yellow rice wine industry of China achieves certain achievement in fermentation technique innovation and process machinery, such as: the aspects such as the invention of large tank rice dipping and defeated rice automatization, bulk fermentation wine brewing, steamed rice mechanize, yellow rice wine squeezing machine.But, in yellow wine fermentation industrial automation production be but contribute very micro-.Its root problem is that China does not also have a set of Automated condtrol equipment designed for yellow wine fermentation feature.
Fall behind for current rice wine production technical equipment, productivity is lower, significantly cannot improve the present situation of output, the present invention's temperature in based on production process of yellow rice wine controls to control to be in the main control parameters mechanism in yellow wine fermentation process with opening to harrow, utilize LabVIEW configuration software advanced at present, siemens's industrial computer, programmable logic controller S7-300 and related sensor and intelligent instrument technology, simultaneously in conjunction with refrigerating apparatus and logical oxygen equipment, the Automated condtrol established for large jar yellow wine primary fermentation, secondary fermentation process is equipped.
Summary of the invention
The object of this invention is to provide a kind of equipment and the application that realize yellow wine fermentation Automated condtrol, main contents concentrate on yellow wine fermentation industrial automation equipment.According to the feature of yellow wine fermentation production technique, in conjunction with general CIPS and CIMS structural pattern, control system model is divided into two-layer: field control layer and workshop level supervisory layers; Realized the controlling functions of industrial computer by control software design, and then control realization temperature and the Automated condtrol driving rake are carried out to whole hardware device.
(1) on-the-spot automatic control device
On-site signal is instrument to collect once, and intelligent instrument is communicated with PLC by RS485 fieldbus, realizes the collection to on-the-spot workshop section processing parameter and accident alarming, and is provided with manual intervention functions.
(2) master control device
At master control room by PLC as core component, show and by-pass valve control etc. according to the processing parameter detected.The big screen LCD real-time displaying scene observing and controlling parameter of industrial computer, comprises the key parameter such as temperature, dissolved oxygen, acidity in the fermentor tank of front and back.By industrial computer multimedia peripheral device, provide audio/video overload alarm, and provide interlock protection to the operating system of some danger.
(3) control software design
Industrial computer controls controlled plant according to having the experience of operating experience workman and the expert systems studied well in advance, mathematical model.The yellow rice wine of different varieties generates different technique and control software design automatically, automatically produces, and decreases the impact of human factor, and yellow rice wine quality is increased substantially.The key parameter some conventional control not being reached to effect provides, and adopts the artificial intelligence control algorithm optimizations such as fuzzy and neural network to control, makes whole production system reach optimum state.
Technical scheme of the present invention: a kind of equipment of yellow wine fermentation Automated condtrol, this equipment mainly comprises: temperature controls equipment (1), drives rake and controls equipment (2), integrated display screen (3), industrial computer (4), condensing engine (5), with the fermentor tank (6) of condensate pipe.
Temperature controls equipment (1) and comprising: industrial computer (4), RTD (7), pneumatic diaphragm control valve (8), programmable logic controller PLC(9), object for process control connects and embeds interface OPC(10), first electromagnetic priority valve (11), the first manual valve (12), intelligent instrument (13);
Wherein, industrial computer (4): receive the temperature control scheme that decision support system (DSS) provides, send instruction signal; Industrial computer (4) passes through OPC(10) connect PLC(9); Industrial computer (4) also connects RTD (7) by intelligent instrument (13);
RTD (7): for measuring the temperature of fermentation liquid upper and lower part in large fermentation tank, RTD (7) has two, inserts upper and lower part in fermentor tank respectively;
Pneumatic diaphragm control valve (8): connect condensing engine (5), PLC(9 respectively) and the first electromagnetic priority valve (11), switch command according to the first electromagnetic priority valve (11) controls fermentor tank (6) water coolant break-make, and regulates the flow velocity of water of condensation according to temperature;
PLC(9) for performing industrial computer (4) switch order, in industrial computer (4) inoperable situation, sequence of control is carried and fill order by operation;
First electromagnetic priority valve (11): send corresponding signal according to control command and start pneumatic diaphragm control valve (8);
OPC(10) data: for PLC(9) and between industrial computer (4) are carried out exchange and are translated;
First manual valve (12): be when automatic Control Fault, carrys out alternative pneumatic diaphragm control valve (8) by the first manual valve (12), controls fermentor tank (6) water coolant break-make, ensures the security of fermentation.
Drive rake control equipment (2) to comprise: PLC(9), OPC(10), industrial computer (4), the second electromagnetic priority valve (14), Pneumatic thin film cutting valve (15), the second manual valve (16);
Wherein, PLC(9) whether perform the order of opening source of the gas for what perform that industrial computer (4) gives;
OPC(10) data: for PLC(9) and between industrial computer (4) are carried out exchange and are translated;
Industrial computer (4): what reception decision support system (DSS) provided opens rake control program, sends instruction signal;
Second electromagnetic priority valve (14): PLC(9 is passed through in its one end) connect industrial computer (4), the other end connects Pneumatic thin film cutting valve (15) and the second manual valve (16), sends corresponding signal start Pneumatic thin film cutting valve (15) according to control command;
Pneumatic thin film cutting valve (15): it is connected in gas piping, gas piping one termination source of the gas, the other end pass into fermentor tank; Control source of the gas air-flow according to the switch command of the second electromagnetic priority valve (14) and whether can enter fermentor tank;
Second manual valve (16): be when automatic Control Fault, substitutes Pneumatic thin film cutting valve (15), has carried out by the second manual valve (16) security that air inlet ensures fermentation.
Described rake of opening controls equipment (2), and this equipment has control automatically and Non-follow control double complementing each other equipment, when automatic Control Fault, has manually carried out the quality and safety that air inlet ensures leavened prod.
With the fermentor tank (6) of condensate pipe, mainly comprising, fermentor tank and condensate return access tube, is yellow rice wine automatization fermentor tank.
The application of the equipment of described yellow wine fermentation Automated condtrol, utilizes to open and harrows control equipment (2) mixing fermentor tank (6) interior mash, and utilize air to take away the heat of fermentation and yeast growth generation, to play the effect of adjustment temperature.
Described temperature controls equipment (1), by controlling fermentor tank water coolant break-make, makes fermentation jar temperature control the value set.
Described temperature controls equipment (1) and opens to harrow to control to equip (2), and all these equip the upper display of the integrated display screen (3) that all can connect in industrial computer (4), and can control; The inference engine that industrial computer (4) can have according to self is on the basis of the information inputted based on human-computer interaction interface, database information and certain inference method, obtain temperature control scheme and open and harrow control program and perform, realize yellow wine fermentation Automated condtrol.
Beneficial effect of the present invention: present invention achieves the automatization that yellow wine fermentation is produced, not only greatly reduce labour intensity, and solve temperature in yellow rice wine traditional zymotic technique and the difficult control problem opening the rake time, solve to a certain extent because the temperature of Batch fermentation control process is with to drive rake repeated and cause the problem of yellow rice wine quality instability simultaneously.
Accompanying drawing explanation
Fig. 1 temperature harrows control techniques schema with opening.
Fig. 2 is that temperature controls equipment and opens the anatomical connectivity relation schematic diagram of harrowing and controlling to equip.
Fig. 3 temperature control system for yellow rice wine primary fermentation process anatomical connectivity relation schematic diagram.
Fig. 4 yellow rice wine primary fermentation process opens rake Control system architecture annexation schematic diagram.
Fig. 5 data base management system (DBMS) information.
Embodiment
The present invention further illustrates in following embodiment.These embodiments just in order to illustration purpose, instead of are used for limiting the scope of the invention.
Embodiment 1: the control of temperature
This system forms by being equipped by temperature control decision supporting system and cooling water control; Fig. 3 is the anatomical connectivity relation schematic diagram of temperature control system for yellow rice wine primary fermentation process.Described cooling water control device comprises industrial computer, PLC, the first electromagnetic priority valve, pneumatic diaphragm control valve and the first manual valve.Wherein, industrial computer, for receiving the temperature control scheme from inference engine, sends the instruction signal of break-make water coolant; PLC performs the programmed instruction of industrial computer, and connects remote subscriber and the first electromagnetic priority valve; When industrial computer power down, PLC runs the sequence of control execution of program instructions that carry, connects remote subscriber and the first electromagnetic priority valve; First electromagnetic priority valve provides source of the gas signal for pneumatic diaphragm control valve, and during energising, the former opens, and the compressed air stream of output makes the latter be in opening state, and the fermentor tank connected begins to cool down water for cooling process; First manual valve is in parallel with pneumatic diaphragm control valve, can be used as by-pass switch when there is electrical accident, ensures the safe operation of system.
Wherein, temperature control decision supporting system, its data are from sensor network, it is according to human-computer interaction interface input, database information and certain inference method, export best temperature control scheme, implement its temperature control scheme by cooling water control device, and complete temperature control.
Embodiment 2: the control of opening the rake time
This system forms by opening rake control decision supporting system and driving rake control equipment, and Fig. 4 is the anatomical connectivity relation schematic diagram that yellow rice wine primary fermentation process opens rake Controlling System.Described rake control device of opening comprises industrial computer, PLC, the second electromagnetic priority valve, Pneumatic thin film cutting valve and the second manual valve.Wherein, industrial computer opens rake control program for receiving from inference engine, sends the instruction signal that break-make drives rake valve; PLC performs the programmed instruction of industrial computer, and connects remote subscriber and the second electromagnetic priority valve; When industrial computer power down, PLC runs the sequence of control execution of program instructions that carry, connects remote subscriber and the second electromagnetic priority valve; Second electromagnetic priority valve provides source of the gas signal for Pneumatic thin film cutting valve, during energising, the former opens, the compressed air stream exported makes the latter be in opening state, the fermentor tank connected starts ventilation, accelerated reaction speed, because the heat that enters of freezing air declines to some extent, along with the quickening of reaction process, overall heat increases, and temperature raises, and is determined to open rake valve and the condensation trap action that will perform by decision support system (DSS), simultaneously, native system second manual valve is in parallel with Pneumatic thin film cutting valve, can be used as by-pass switch when there is electrical accident, ensures the reliability service of system.
Wherein, open rake control decision supporting system, its data are from sensor network, it is according to human-computer interaction interface input, database information and certain inference method, export and best open rake control program, implement it open rake control program by driving rake control device, and complete out rake and control.
Above-described embodiment is only one of preferred embodiment of the present invention, is not intended to limit protection scope of the present invention.Within the spirit and principles in the present invention all, any amendment done, replacement, interpolation or remodeling etc., all should be included within protection scope of the present invention.
Claims (8)
1. an equipment for yellow wine fermentation Automated condtrol, is characterized in that, this equipment mainly comprises: temperature controls equipment (1), drive rake and control equipment (2), integrated display screen (3), industrial computer (4), condensing engine (5), with the fermentor tank (6) of condensate pipe.
2. the equipment of yellow wine fermentation Automated condtrol according to claim 1, it is characterized in that temperature controls equipment (1) and comprising: industrial computer (4), RTD (7), pneumatic diaphragm control valve (8), programmable logic controller PLC (9), the object for process control connects and embeds interface OPC (10), the first electromagnetic priority valve (11), first manual valve (12), intelligent instrument (13);
Wherein, industrial computer (4): receive the temperature control scheme that decision support system (DSS) provides, send instruction signal; Industrial computer (4) connects PLC (9) by OPC (10); Industrial computer (4) also connects RTD (7) by intelligent instrument (13);
RTD (7): for measuring the temperature of fermentation liquid upper and lower part in large fermentation tank, RTD (7) has two, inserts upper and lower part in fermentor tank respectively;
Pneumatic diaphragm control valve (8): connect condensing engine (5), PLC (9) and the first electromagnetic priority valve (11) respectively, switch command according to the first electromagnetic priority valve (11) controls fermentor tank (6) water coolant break-make, and regulates the flow velocity of water of condensation according to temperature;
PLC(9) for performing industrial computer (4) switch order, in industrial computer (4) inoperable situation, sequence of control is carried and fill order by operation;
First electromagnetic priority valve (11): send corresponding signal according to control command and start pneumatic diaphragm control valve (8);
OPC(10) data: for PLC(9) and between industrial computer (4) are carried out exchange and are translated;
First manual valve (12): be when automatic Control Fault, carrys out alternative pneumatic diaphragm control valve (8) by the first manual valve (12), controls fermentor tank (6) water coolant break-make, ensures the security of fermentation.
3. the equipment of yellow wine fermentation Automated condtrol according to claim 1, it is characterized in that out that rake controls equipment (2) and comprising: PLC (9), OPC (10), industrial computer (4), second electromagnetic priority valve (14), Pneumatic thin film cutting valve (15), the second manual valve (16);
Wherein, PLC(9) whether perform the order of opening source of the gas for what perform that industrial computer (4) gives;
OPC(10) data: for PLC(9) and between industrial computer (4) are carried out exchange and are translated;
Industrial computer (4): what reception decision support system (DSS) provided opens rake control program, sends instruction signal;
Second electromagnetic priority valve (14): PLC(9 is passed through in its one end) connect industrial computer (4), the other end connects Pneumatic thin film cutting valve (15) and the second manual valve (16), sends corresponding signal start Pneumatic thin film cutting valve (15) according to control command;
Pneumatic thin film cutting valve (15): it is connected in gas piping, gas piping one termination source of the gas, the other end pass into fermentor tank; Control source of the gas air-flow according to the switch command of the second electromagnetic priority valve (14) and whether can enter fermentor tank;
Second manual valve (16): be when automatic Control Fault, substitutes Pneumatic thin film cutting valve (15), has carried out by the second manual valve (16) security that air inlet ensures fermentation.
4. the equipment of yellow wine fermentation Automated condtrol according to claim 3, it is characterized in that described rake of opening controls equipment (2), this equipment has control automatically and Non-follow control double complementing each other equipment, when automatic Control Fault, manually carry out the quality and safety that air inlet ensures leavened prod.
5. the equipment of yellow wine fermentation Automated condtrol according to claim 1, is characterized in that the fermentor tank (6) with condensate pipe, mainly comprises, fermentor tank and condensate return access tube, is yellow rice wine automatization fermentor tank.
6. the application of the equipment of the yellow wine fermentation Automated condtrol that one of claim 1-5 is described, it is characterized in that utilization is driven rake and controlled equipment (2) mixing fermentor tank (6) interior mash, and utilize air to take away the heat of fermentation and yeast growth generation, to play the effect regulating temperature.
7. the application of the equipment of the yellow wine fermentation Automated condtrol that one of claim 1-5 is described, is characterized in that described temperature controls equipment (1), by controlling fermentor tank water coolant break-make, makes fermentation jar temperature control the value set.
8. the application of the equipment of the yellow wine fermentation Automated condtrol that one of claim 1-5 is described, it is characterized in that described temperature controls equipment (1) and open to harrow to control to equip (2), all these equip the upper display of the integrated display screen (3) that all can connect in industrial computer (4), and can control; The inference engine that industrial computer (4) can have according to self is on the basis of the information inputted based on human-computer interaction interface, database information and certain inference method, obtain temperature control scheme and open and harrow control program and perform, realize yellow wine fermentation Automated condtrol.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510921480.XA CN105349328A (en) | 2015-12-14 | 2015-12-14 | Equipment for realizing yellow rice wine fermentation automatic control and application |
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| CN201510921480.XA CN105349328A (en) | 2015-12-14 | 2015-12-14 | Equipment for realizing yellow rice wine fermentation automatic control and application |
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| CN105349328A true CN105349328A (en) | 2016-02-24 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108300627A (en) * | 2018-01-18 | 2018-07-20 | 江南大学 | A kind of semi liquid state fermentation system of self feed back |
| CN112015206A (en) * | 2020-08-31 | 2020-12-01 | 深圳技术大学 | Temperature control system and method based on LabVIEW and PLC communication |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101950165A (en) * | 2010-08-09 | 2011-01-19 | 江南大学 | Yellow wine harrowing control system and application thereof |
| CN101950185A (en) * | 2010-08-09 | 2011-01-19 | 江南大学 | Temperature control system for yellow rice wine primary fermentation process |
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2015
- 2015-12-14 CN CN201510921480.XA patent/CN105349328A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101950165A (en) * | 2010-08-09 | 2011-01-19 | 江南大学 | Yellow wine harrowing control system and application thereof |
| CN101950185A (en) * | 2010-08-09 | 2011-01-19 | 江南大学 | Temperature control system for yellow rice wine primary fermentation process |
Non-Patent Citations (1)
| Title |
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| 马明，等: "基于Ｌａｂｖｉｅｗ的黄酒发酵控制系统设计与实现", 《计算技术与自动化》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108300627A (en) * | 2018-01-18 | 2018-07-20 | 江南大学 | A kind of semi liquid state fermentation system of self feed back |
| CN112015206A (en) * | 2020-08-31 | 2020-12-01 | 深圳技术大学 | Temperature control system and method based on LabVIEW and PLC communication |
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Application publication date: 20160224 |
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