CN205483595U - Device is examined in making perfect of manual automobile glass riser of sheave - Google Patents
Device is examined in making perfect of manual automobile glass riser of sheave Download PDFInfo
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- CN205483595U CN205483595U CN201620265292.6U CN201620265292U CN205483595U CN 205483595 U CN205483595 U CN 205483595U CN 201620265292 U CN201620265292 U CN 201620265292U CN 205483595 U CN205483595 U CN 205483595U
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Abstract
The utility model discloses a device is examined in making perfect of manual automobile glass riser of sheave is equipped with the location frock that is used for the fixed glass riser, the auto -lock power detection mechanism of glass -frame riser ware, the artificial load mechanism of glass -frame riser ware, the manipulation power detection mechanism and the control system of glass -frame riser ware in the frame, auto -lock power detection mechanism is equipped with two auto -lock strength jars for the sensor that is used for measuring carriage auto -lock power is all installed along the slide motion to the carriage that promotes the glass -frame riser ware on the two auto -lock strength jars, install the simulation piece that can follow slide motion in the artificial load mechanism, the lower terminal surface of simulation piece be equipped with with carriage matched with type groove, whether control pendant bolt that power detection mechanism is used for detecting pendant bolt or the right glass -frame riser ware of left glass -frame riser ware and install and target in place, the hand axle that the rotating electrical machines is used for driving the glass -frame riser ware rotates. The utility model discloses avoid the artifical nondeterminacy who detects, improve detection efficiency and product quality, reduce cost in business.
Description
Technical field
This utility model relates to automobile glass lifter field, is specifically related to the full checking device of a kind of cable pulley type manual car glass-frame riser.
Background technology
Along with the development of auto industry, the glass-frame riser of arrangements for automotive doors is also developed into circular arc slideway by linear ramp.Relative to linear slideway, circular arc slideway is more suitable for the whole design model of arc car door and current automobile, circular arc slideway carrying travelling carriage, the control to glass door is improved in it and the motion path of glass door and radian one enable, to the cooperation of arc glass with control more convenient, meet the hobby of people's convection current line style.It is lost and easy to use to reduce slideway friction, needs use to slideway brush grease lubrication and entirely examine work.
The assembly process of cable pulley type Manual glass lifter is included in oiling on circular arc slideway, dress travelling carriage, dress cable support and entirely examines operation at present.Manual glass lifter (abbreviation product) is all by artificial full inspection at present.For manual detection, testing staff serves vital effect, if the quality mind of testing staff is different with quality ideology, and the height difference of ability, the quality flowing out product can be had a strong impact on；And personnel demand amount is big, it is tired that manual detection easily causes workman, causes checkability low.Again because highly concentrating the fatigue caused for a long time, the product of instability is caused to flow out.And entirely examine the skill set requirements grade in post relatively sternly, the time cultivating workman is oversize, it is clear that can not adapt to the development need of enterprise.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, thering is provided the full checking device of a kind of cable pulley type manual car glass-frame riser, can reduce the production site taken, the uncertainty of manual detection is avoided in monitoring automatically, improve detection efficiency and product quality, reduce entreprise cost.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of full checking device of cable pulley type manual car glass-frame riser, including frame, it is characterised in that: described frame is provided with for fixing the positioning tool of glass-frame riser, the self-lock force testing agency of glass-frame riser, the fictitious load mechanism of glass-frame riser, the steering force testing agency of glass-frame riser and for controlling self-lock force testing agency, fictitious load mechanism and the control system of steering force testing agency；
The self-lock force testing agency of described glass-frame riser includes that two self-lock forces move horizontally slide, said two self-lock force moves horizontally slide and is slidably fitted in the workbench upper surface of frame, lay respectively at the positioning tool left and right sides for fixing glass-frame riser, said two self-lock force moves horizontally and is mounted on self-lock force cylinder on slide, said two self-lock force cylinder is symmetrical arranged, the piston rod of self-lock force cylinder, for promoting the travelling carriage of glass-frame riser to move along slideway, two self-lock force cylinders is mounted on the sensor for measuring travelling carriage self-lock force；
The fictitious load mechanism of described glass-frame riser includes screw mechanism, move horizontally slide block, lowering or hoisting gear, supporting cantilever and simulated block, described screw mechanism is arranged on the workbench of frame, the described slide block that moves horizontally is slidably fitted on the directive slide track of screw mechanism, and coordinate with the threads of lead screw of this screw mechanism, move horizontally slide block for driving to move along rack level, described lowering or hoisting gear is arranged on and moves horizontally on slide block, the fixing end of described supporting cantilever is arranged on the lifting slider of lowering or hoisting gear, simulated block is installed on the elongated end of supporting cantilever, the lower surface of described simulated block is provided with the type groove matched with travelling carriage；
The steering force testing agency of described glass-frame riser includes the hand axle positioning table of glass-frame riser, electric rotating machine, two piece of first clamping block, the hand axle positioning table of described glass-frame riser is fixed on the workbench upper surface of frame, the hand axle positioning table of described glass-frame riser is provided with the detection hole of a hand axle detent and two suspension member bolts, it is equipped with the 3rd inductive switch in the detection hole of suspension member bolt, whether the suspension member bolt of described 3rd inductive switch suspension member bolt or right glass-frame riser for detecting left glass-frame riser is installed and is put in place, described two piece of first clamping block lays respectively at the both sides of hand axle detent, it is respectively connected with the first clamping cylinder on each first clamping block；Described electric rotating machine is arranged on the workbench lower surface of frame, and electric rotating machine, for driving the hand axle of glass-frame riser to rotate, electric rotating machine is provided with the data acquisition unit for using hand axle rotating speed.
The described positioning tool for fixing glass-frame riser is positioned at the side of frame, and the hand axle positioning table of described glass-frame riser is positioned at the opposite side of frame；The described positioning tool for fixing glass-frame riser include installing rack, locating piece for slideway support location, for clamping the second clamping block of slideway support, for ejecting the injection block of slideway, for detecting the alignment sensor of slideway and travelling carriage, the described locating piece for slideway support location, for clamping the second clamping block of slideway support, for ejecting the injection block of slideway, being mounted side by side on the workbench of frame for detecting the alignment sensor of slideway and travelling carriage by installing rack；The described locating piece positioned for slideway support is provided with the groove for matching with slideway support, is connected for the second clamping block and the second clamping cylinder clamping slideway support, the described injection block for ejecting slideway and release cylinders.
The described locating piece for slideway support location includes the first locating piece and the second locating piece, the detent of the first locating piece is provided with hole, screw location, described screw location is provided with the first inductive switch in hole, and described first inductive switch is for detecting the set screw of slideway support.
The described alignment sensor for detecting slideway and travelling carriage includes the first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor, described first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor are from left to right sequentially fixed on installing rack by sensor support block respectively, and the second alignment sensor is less than the 3rd alignment sensor.
Described lowering or hoisting gear includes that lift cylinder, guide post and lifting slider, described lift cylinder and guide post are arranged on and moves horizontally on slide block, and the piston rod of lift cylinder is connected with lifting slider, is used for driving lifting slider to move up and down.
The hand axle positioning table of described glass-frame riser is provided with seat board bolt detection hole and seat board positioning pillars, described seat board positioning pillars is for the base plate location of glass-frame riser, the detection of described seat board bolt is provided with the second inductive switch in hole, and the second inductive switch is used for detecting seat board set screw.
Described screw mechanism includes horizontal drive motor, screw mandrel, directive slide track and two pieces of fixed blocks, described horizontal drive motor is arranged in frame, one end of screw mandrel is connected with horizontal drive motor, two pieces of fixed blocks are arranged on the arranged on left and right sides of frame, screw mandrel matched in clearance is separately fixed on fixed block at fixed block, the two ends of described directive slide track.
It is provided with on the piston rod of described self-lock force cylinder and cuts somebody's hair.
Described control system includes switch board, controls switch, instruction input controller.
Described control switch includes activate switch, reset switch and emergency stop switch.
The beneficial effects of the utility model: this utility model is provided with for fixing the positioning tool of glass-frame riser, the self-locking testing agency of glass-frame riser, the fictitious load mechanism of glass-frame riser and the steering force testing agency of glass-frame riser in frame；
Described positioning tool is used for fixedly mounting cable pulley type manual car glass-frame riser, it is therefore prevented that the slideway of cable pulley type manual car glass-frame riser is double swerve during detection, it is to avoid have impact on detection work.
Described self-locking testing agency moves horizontally slide by two self-lock forces and installs self-lock force cylinder, two self-lock force cylinders are symmetrical set, the piston rod of two the self-lock force cylinders in left and right is respectively used to promote the travelling carriage of glass-frame riser to move along slideway from two ends, left and right, the sensor for measuring travelling carriage self-lock force it is mounted on self-lock force cylinder, described sensor uses accurate pressure transducer, self-lock force cylinder reversely presses to accurate pressure transducer, pressure signal and pressure size are transferred to control system by accurate pressure transducer to carry out calculating self-lock force size and being transferred on the display screen of control system.This self-locking testing agency is divided into arranged on left and right sides to detect, when travelling carriage is positioned at the right-hand member of slideway, and promotion travelling carriage is moved from right to left by self-lock force cylinder along slideway, and the detection method in left side is identical with the detection method on right side.After travelling carriage runs to top and the bottom of slideway, release distance according to the travelling carriage of cable pulley type manual car glass-frame riser and determine whether the self-lock force size (upper self-lock force and lower self-lock force) of product meets the requirement of design.
The slide block that moves horizontally of described fictitious load mechanism moves horizontally under the drive of screw body, it is achieved that moving horizontally of lowering or hoisting gear and simulated block；The simulated block of fictitious load mechanism achieves moving up and down of simulated block under the drive of lowering or hoisting gear；The curved motion of simulated block of fictitious load mechanism is achieved by screw body and lowering or hoisting gear, the movement locus corresponding with the circular arc slideway of cable pulley type automobile glass lifter, the lower surface of described simulated block is agreed with mutually with the surface of travelling carriage, simulation glass-frame riser is when being arranged on car door, making a concerted effort of the glass gravity that is subject to and resistance.
Described steering force testing agency is provided with hand axle detent, in the hand axle of glass-frame riser is placed on hand axle detent, whether install put in place by the suspension member bolt of two the 3rd inductive switches left glass-frame risers of detection or the suspension member bolt of right glass-frame riser, whether the suspension member bolt of the 3rd inductive switch left glass-frame riser of detection in left side is installed and is put in place, whether the suspension member bolt of the 3rd inductive switch right glass-frame riser of detection on right side is installed and is put in place, and two piece of first clamping block clamps hand axle respectively；Described electric rotating machine drives the hand axle of glass-frame riser to rotate, realize the raising and lowering of glass-frame riser, the operation duty of simulation glass-frame riser, it is sent to real time data after control system calculates, steering force data to be transferred to the display screen display of control system by data acquisition unit.
Upper self-lock force and lower self-lock force finally according to the inspection of self-locking testing agency, the making a concerted effort of glass gravity that fictitious load mechanism applies and resistance, the steering force measured of steering force testing agency, detect the suspension member bolt of left and right glass-frame riser, the mounting hole site of left and right glass-frame riser, position of dispatching from the factory, self-lock force, steering force, it is judged that whether product meets the demand of client.
Self-lock force verifying attachment decreases the action of artificial ballast, ballast is avoided to carry the problem that power is uneven, the size of electric rotating machine torsion is converted into the size of steering force by steering force testing agency, the check system of steering force is used in for the first time in full inspection, improve the prescription standard of product, reduce hidden danger of quality.This utility model simple in construction, compact, reduce the production site taken, the simulation i.e. achieving the circular arc slideway to cable pulley type manual car glass-frame riser is examined entirely, improves again checkability and product quality, reduces production cost.
For fix the positioning tool of glass-frame riser include installing rack, for slideway support location locating piece, for clamp slideway support second clamping block, for ejecting the injection block of slideway, for detecting the alignment sensor of slideway and travelling carriage；The slideway of cable pulley type automobile glass lifter is positioned on the locating piece of positioning tool by slideway support；The slideway support of described second clamping block clamping slideway, prevents slideway double swerve during detection of cable pulley type manual car glass-frame riser, it is to avoid have impact on detection work.Be easy to take off slideway for ejecting the injection block of slideway, the described alignment sensor for detecting slideway and travelling carriage for detecting slideway, travelling carriage, simulated block arrive behind setting position and send signal to control system, it is simple to control system sends control information.
The detent of the first locating piece is provided with hole, screw location, and described screw location is provided with the first inductive switch in hole, and described first inductive switch electrically connects with control system, for detecting the set screw of slideway support.The set screw of slideway support is detected, it can be deduced that the slideway of cable pulley type manual car glass-frame riser has arrived on the first locating piece and second locating piece of setting, slideway fix in position by this first inductive switch.
The described alignment sensor for detecting slideway and travelling carriage includes the first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor, described first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor are from left to right sequentially fixed on installing rack by sensor support block respectively, and the second alignment sensor is less than the 3rd alignment sensor.Whether the first alignment sensor has arrived left end for the travelling carriage detecting glass-frame riser.Whether the second alignment sensor is used for detecting glass-frame riser slideway and installs and put in place, and the 3rd alignment sensor is for confirming whether the travelling carriage of glass-frame riser is positioned at position of dispatching from the factory.Whether the 4th alignment sensor has arrived right-hand member for the travelling carriage detecting glass-frame riser.
It is provided with on the piston rod of described self-lock force cylinder and cuts somebody's hair.Described cut somebody's hair behind top and the bottom running to slideway when travelling carriage, the distance that the travelling carriage of cable pulley type manual car glass-frame riser is released, determine whether the self-lock force size of product meets the requirement of design.Cut somebody's hair and make travelling carriage stress evenly.
Described control system includes switch board, controls switch, instruction input controller, and described control switch includes activate switch, reset switch and emergency stop switch.Described for detect slideway and travelling carriage location alignment sensor, self-lock force cylinder, horizontal drive motor, electric rotating machine, clamping cylinder, release cylinder, lift cylinder, control knob, instruction input controller be electrically connected with switch board respectively.Gather signal by alignment sensor and occur to switch board, instruction input controller and control knob are to switch board input instruction, after switch board receives signal and instruction, control each cylinder according to the signal system cabinet that receives, horizontal drive motor achieves the automatically controlling of slideway analog of cable pulley type automobile glass lifter.
The hand axle positioning table of described glass-frame riser is provided with seat board bolt detection hole and seat board positioning pillars, described seat board positioning pillars is for the base plate location of glass-frame riser, the detection of described seat board bolt is provided with the second inductive switch in hole, and the second inductive switch is used for detecting seat board set screw.Whether existed by the second inductive switch detection motor set screw, it is to avoid whether the motor of hand inspection glass-frame riser is provided with set screw, it is ensured that is equipped with set screw on the motor of glass-frame riser when dispatching from the factory, decreases staff's amount of labour.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of utility model works platform part；
Fig. 3 is front view of the present utility model；
Fig. 4 is side view of the present utility model；
Fig. 5 is the structural representation of this utility model self-lock force testing agency；
Fig. 6 is the lifting device structure schematic diagram of this utility model fictitious load mechanism；
Fig. 7 is the screw body structural representation of this utility model fictitious load mechanism；
Fig. 8 is the structural representation of this utility model steering force testing agency；
Fig. 9 is the structural representation of this utility model positioning tool.
nullIn accompanying drawing: frame 1、Workbench 1-1、Positioning tool 2、Installing rack 2-1、Locating piece 2-2、First locating piece 2-21、Second locating piece 2-22、Locating dowel 2-23、Second clamping block 2-3、Injection block 2-4、Alignment sensor 2-5、First alignment sensor 2-51、Second alignment sensor 2-52、3rd alignment sensor 2-53、4th alignment sensor 2-54、Second clamping cylinder 2-6、The self-lock force testing agency 3 of glass-frame riser、Self-lock force moves horizontally slide 3-1、Self-lock force cylinder 3-2、Sensor 3-3、The fictitious load mechanism 4 of glass-frame riser、Screw mechanism 4-1、Horizontal drive motor 4-11、Screw mandrel 4-12、Directive slide track 4-13、Two pieces of fixed block 4-14、Move horizontally slide block 4-2、Lowering or hoisting gear 4-3、Lift cylinder 4-31、Guide post 4-32、Lifting slider 4-33、Supporting cantilever 4-4、Simulated block 4-5、The steering force testing agency 5 of glass-frame riser、Positioning table 5-1、Electric rotating machine 5-2、First shaft coupling 5-3、Speed probe 5-4、First clamping block 5-5、3rd inductive switch 5-7、First clamping cylinder 5-8、Second shaft coupling 5-9、Seat board positioning pillars 5-10、First inductive switch 6、Second inductive switch 7、Instruction input controller 8、Control switch 9.
Specific embodiment
The utility model is further described below in conjunction with the accompanying drawings.
See shown in Fig. 1 to Fig. 9, a kind of full checking device of cable pulley type manual car glass-frame riser, including frame 1, described frame 1 is provided with for fixing the positioning tool 2 of glass-frame riser, the self-lock force testing agency 3 of glass-frame riser, the fictitious load mechanism 4 of glass-frame riser, the steering force testing agency 5 of glass-frame riser and for controlling self-lock force testing agency, fictitious load mechanism and the control system of steering force testing agency；Described control system includes switch board, controls switch 9, instruction input controller 8, and described control switch includes activate switch, reset switch and emergency stop switch.Described scram button, SR and start button lay respectively at the workbench front end of frame, it is simple to operated by personnel.Described scram button is used for running into use when emergency needs to quit work.
Being provided with the positioning tool 2 for fixing glass-frame riser in the middle part of the workbench 1-1 of described frame 1, workbench about the 1-1 two ends of described frame 1 are equipped with two slide rails, and slide rail lays respectively at the left and right sides of positioning tool 2.nullThe self-lock force testing agency 3 of described glass-frame riser includes that two self-lock forces move horizontally slide 3-1，Said two self-lock force moves horizontally slide 3-1 and is slidably fitted in the workbench 1-1 upper surface of frame 1，Match with the slide rail of workbench 1-1，Lay respectively at positioning tool 2 left and right sides for fixing glass-frame riser，Said two self-lock force moves horizontally slide 3-1 and is separately installed with a self-lock force cylinder 3-2 by fixing device，Said two self-lock force cylinder 3-2 is symmetrical arranged，Two self-lock force cylinder 3-2 piston rod be oppositely arranged，On the piston rod of described self-lock force cylinder 3-2, the 3-4 that cuts somebody's hair is installed，The piston rod of self-lock force cylinder 3-2 is for promoting the travelling carriage of glass-frame riser to move along slideway，The sensor 3-3 for measuring travelling carriage self-lock force it is mounted on two self-lock force cylinder 3-2；Installing the sensor 3-3 for measuring travelling carriage self-lock force on the rear end cap of described each self-locking strength cylinder 3-2, the described sensor 3-3 for measuring travelling carriage self-lock force uses the accurate pressure transducer of S type.The self-lock force testing agency 3 of glass-frame riser uses two self-lock force cylinder 3-2 for detecting from the left and right sides to the self-lock force of travelling carriage.
nullThe fictitious load mechanism 4 of described glass-frame riser includes screw mechanism 4-1、Move horizontally slide block 4-2、Lowering or hoisting gear 4-3、Supporting cantilever 4-4 and simulated block 4-5，Described screw mechanism 4-1 is arranged on the workbench of frame 1，Described screw mechanism 4-1 includes horizontal drive motor 4-11、Screw mandrel 4-12、Directive slide track 4-13 and two pieces of fixed block 4-14，Two pieces of fixed block 4-14 are arranged on a left side for frame 1、Right both sides，Screw mandrel 4-12 is arranged on fixed block 4-14 by bearing clearance cooperation，One end of screw mandrel 4-12 is connected with horizontal drive motor 4-11，Described horizontal drive motor 4-11 is arranged in frame 1，The two ends of described directive slide track 4-13 are separately fixed on two pieces of fixed block 4-14，Described directive slide track 4-13 is provided with alignment sensor 4-15.The described slide block 4-2 that moves horizontally is slidably fitted on the directive slide track of screw mechanism 4-1, and coordinates with the threads of lead screw of this screw mechanism 4-1, moves horizontally slide block 4-2 for driving and moves along rack level；The described slide block 4-2 that moves horizontally can be slidably fitted on directive slide track by through hole, or move horizontally slide block 4-2 and be arranged on directive slide track by bearing.Described lowering or hoisting gear 4-3 is arranged on and moves horizontally on slide block 4-2, and described lowering or hoisting gear 4-3 includes lift cylinder 4-31, guide post 4-32 and lifting slider 4-33, and described lift cylinder 4-31 uses low rubbing cylinder.Described lift cylinder 4-31 and guide post 4-32 is arranged on and moves horizontally on slide block 4-2, and the piston rod of lift cylinder 4-31 is connected with lifting slider 4-33, is used for driving lifting slider to move up and down.The fixing end of described supporting cantilever 4-4 is arranged on the lifting slider of lowering or hoisting gear 4-3, and the elongated end of supporting cantilever 4-4 is installed simulated block 4-5, and the lower surface of described simulated block 4-5 is provided with the type groove for matching with travelling carriage.When fictitious load mechanism 4 uniform motion on circular arc slideway, by simulated block 4-5, the circular arc slideway of glass-frame riser is exerted a force, use low rubbing cylinder that the power applied on slideway can be made uniform and little, the problem solving circular arc slideway unbalance stress.
The steering force testing agency 5 of described glass-frame riser includes the hand axle positioning table 5-1 of glass-frame riser, electric rotating machine 5-2, data acquisition unit, adapter, two piece of first clamping block 5-5 and two the 3rd inductive switch 5-7, the hand axle positioning table 5-1 of described glass-frame riser is fixed on the workbench upper surface of frame 1, the described positioning tool 2 for fixing glass-frame riser is positioned at the side of frame 1, and the hand axle positioning table 5-1 of described glass-frame riser is positioned at the opposite side of frame 1；The hand axle positioning table 5-1 of described glass-frame riser is provided with the detection hole of a hand axle detent 5-6 and two suspension member bolts, the detection hole of two suspension member bolts is positioned at the left and right sides of hand axle detent 5-6, it is equipped with the 3rd inductive switch 5-7 in the detection hole of suspension member bolt, whether the suspension member bolt of described 3rd inductive switch 5-7 suspension member bolt or right glass-frame riser for detecting left glass-frame riser is installed and is put in place, described two piece of first clamping block 5-5 lays respectively at the both sides of hand axle detent 5-6, it is respectively connected with the first clamping cylinder 5-8 on each first clamping block 5-5；Described electric rotating machine 5-2 is arranged on the workbench lower surface of frame 1, described electric rotating machine 5-2 uses servomotor, the output shaft of described electric rotating machine 5-2 is upwards, electric rotating machine 5-2 is connected with one end of data acquisition unit by adapter, the other end of described data acquisition unit is connected with adapter, adapter is for being connected with the hand axle of glass-frame riser, and described data acquisition unit is for gathering the rotary speed of hand axle.In the present embodiment: described data acquisition unit uses speed probe 5-4, described adapter uses shaft coupling, it may be assumed that the first shaft coupling 5-3, the second shaft coupling 5-9；Electric rotating machine 5-2 is connected by one end of the first shaft coupling 5-3 and speed probe 5-4, and the other end of described speed probe 5-4 and the second shaft coupling 5-9 are connected, and described first shaft coupling 5-3 and the second shaft coupling 5-9 can also use other adapters.Seat board bolt detection hole and two seat board positioning pillars 5-10 it are additionally provided with on the hand axle positioning table 5-1 of described glass-frame riser, described seat board positioning pillars 5-10 is for the base plate location of glass-frame riser, the detection of described seat board bolt is provided with the second inductive switch 7 in hole, described second inductive switch 7 is electrically connected with the switch board of control system, and the second inductive switch 7 is used for detecting seat board set screw.
The described positioning tool 2 for fixing glass-frame riser include installing rack 2-1, locating piece 2-2 for slideway support location, for clamping the second clamping block 2-3 of slideway support, for ejecting the injection block 2-4 of slideway, for detecting the alignment sensor 2-5 of slideway and travelling carriage, the described locating piece 2-2 for slideway support location, for clamping the second clamping block 2-3 of slideway support, for ejecting the injection block 2-4 of slideway, being mounted side by side on the workbench of frame 1 for detecting the alignment sensor 2-5 of slideway and travelling carriage by installing rack 2-1；The described locating piece 2-2 positioned for slideway support is provided with the groove for matching with slideway support, is connected for clamping the second clamping block 2-3 and the second clamping cylinder 2-6 of slideway support, the described injection block 2-4 for ejecting slideway and release cylinders.
The described locating piece 2-2 for slideway support location includes the first locating piece 2-21 and the second locating piece 2-22, first locating piece 2-21 and the second locating piece 2-22 is fixed on installing rack 2-1 by location bracer respectively, and described first locating piece 2-21 and the second locating piece 2-22 is provided with the detent that two slideway supports of the slideway with automobile glass lifter match.The detent of the first locating piece 2-21 is provided with a screw hole, location and locating dowel 2-23, described screw location is provided with the first inductive switch 6 in hole, described first inductive switch 6 electrically connects with the switch board of control system, and described first inductive switch 6 is for detecting the set screw of slideway support；Described locating dowel is for positioning the screw hole of slideway support.The detent of described second locating piece 7-22 is provided with two locating dowels 2-23, is positioned the screw hole of slideway support by two locating dowels 2-23.
Described the second clamping block 2-3 for clamping slideway support uses two pieces, two piece of second clamping block 2-3 is connected to the second clamping cylinder 2-6, described two piece of second clamping block 2-3 is fixed on installing rack 2-1 by cylinder supports plate respectively, and two piece of second clamping block 2-3 is constituted by contiguous block and clamping seats；This contiguous block one end is connected with the second clamping cylinder 2-6, the be connected clamping seats of the second clamping block 2-3 of the clamping seats of the other end and the second clamping block 2-3 is provided with the circular hole of the set screw for clamping slideway support, drives the second clamping block 2-3 to move the set screw of clamping slideway support by the second clamping cylinder 2-6.The both sides of the clamping seats of described second clamping cylinder 2-6 are provided with the outward extending pliers for clamping slideway support in splayed, and two pliers are equipped with the resigning hole for stepping down for locating dowel.
The described injection block 2-4 for ejecting slideway uses two pieces, two pieces of injection block 2-4 are connected to a release cylinder, described two release cylinder is fixed on installing rack 2-1 by cylinder supports plate, release the piston rod of cylinder upwards, the piston rod releasing cylinder is connected with injection block 2-4, upwards ejects slideway by releasing cylinder.The upper surface of injection block 2-4 is equipped with the groove for placing slideway, prevents injection block slideway landing when jack-up slideway by this groove.
The described alignment sensor 2-5 for detecting slideway and travelling carriage includes the first alignment sensor 2-51, the second alignment sensor 2-52, the 3rd alignment sensor 2-53 and the 4th alignment sensor 2-54, described first alignment sensor 2-51, the second alignment sensor 2-52, the 3rd alignment sensor 2-53 and the 4th alignment sensor 2-54 are from left to right sequentially fixed on installing rack 2-1 by sensor support block respectively, and the second alignment sensor 2-52 is less than the 3rd alignment sensor 2-53.First alignment sensor 2-51, the second alignment sensor 2-52, the 3rd alignment sensor 2-53 and the 4th alignment sensor 2-54 electrically connect with the switch board of control system respectively.
Operation principle of the present utility model:
In the case of equipment energising, ventilation, startup system reset routine, it is arranged on the diverse location of left and right car door according to cable pulley type manual car glass-frame riser, cable pulley type manual car glass-frame riser is divided into left cable pulley type manual car glass-frame riser and right cable pulley type manual car glass-frame riser.First confirm it is that to need the cable pulley type manual car glass-frame riser of inspection be left automobile glass lifter or right automobile glass lifter is (when detecting left cable pulley type manual car glass-frame riser, the 3rd inductive switch 5-7 on right side closes, sliding bottom moves to suitable position and fixes, and is placed on positioning tool and connects gas circuit and circuit；With left symmetry time on the right of detection), it is then placed within the positioning tool 2 of the cable pulley type full checking device of manual car glass-frame riser, when the second alignment sensor 2-52 and the 3rd alignment sensor 2-53 detects slideway support, it is fixed by the second clamping block 2-3 clamping slideway support, again the hand axle of glass-frame riser is put in the hand axle detent 5-6 in the steering force testing agency 5 of glass-frame riser, when the 3rd inductive switch 5-7 confirms to drive the first clamping block to be fixed by hand axle by the first clamping cylinder after glass-frame riser is installed correctly, glass-frame riser installation.nullAt this moment activate switch is pressed，Signal is sent inside switch board，The electric rotating machine work of steering force testing agency 5，Hand axle is driven to rotate，Thus the travelling carriage of glass-frame riser is moved to the position (the fixing distance counted from top degree) fixed，The fictitious load mechanism 4 of glass-frame riser starts working，The horizontal drive electrical power work of screw mechanism 4-1，Simulated block 4-5 is moved to this fixing position and is closely cooperated with travelling carriage by the type groove of simulated block 4-5，Horizontal drive motor stops，The electric rotating machine of steering force testing agency 5 works on and drives the travelling carriage of glass-frame riser to move to high order end (upper end when i.e. glass-frame riser is arranged on car door)，When the first alignment sensor 2-51 senses travelling carriage，The electric rotating machine 5-2 of steering force testing agency 5 stops，The self-lock force cylinder 3-2 of the self-lock force testing agency 3 being positioned at the glass-frame riser of left end starts working，Travelling carriage will be promoted，And apply the pressure size of power (this pressure can be determined) of customer requirement by the size of air pressure，The pressure signal size obtained is transferred in the switch board of control system by the sensor 3-3 for measuring travelling carriage self-lock force，Calculated by program and be transferred on display screen display by the least for data reduction Cheng Li.The self-lock force cylinder 3-2 of left end quits work, self-lock force cylinder 3-2 resilience, the electric rotating machine of steering force testing agency 5 work strip again is started rocker and travelling carriage is moved to the right-hand member (lower end when i.e. glass-frame riser is arranged on car door) of slideway, when the 4th alignment sensor 2-54 senses travelling carriage, the electric rotating machine of steering force testing agency 5 stops, the self-lock force cylinder 3-2 of the self-lock force testing agency 3 being positioned at the glass-frame riser of right-hand member starts working, work process with left end inspection method one to, therefore at this omit.During travelling carriage moves to left and right, the data collected are transferred to switch board and are calculated by program and change and be shown as steering force size by the speed probe 5-4 of steering force testing agency 5, the fictitious load mechanism 4 of glass-frame riser starts working, lowering or hoisting gear 4-3 is freely lifted cylinder and drive simulated block 4-5 is risen to top, simulated block 4-5 is moved to program initial position by horizontal drive motor, steering force testing agency 5 drives travelling carriage to move, when the 3rd alignment sensor 2-5 detects travelling carriage, represent that the travelling carriage of glass-frame riser arrives position of dispatching from the factory, the result of program internal calculation detection whether (qualified products value in a value range, can set) programmed decision is the most qualified.All clamped positions unclamp, and product ejects, EP (end of program).
Claims (10)
1. the full checking device of a cable pulley type manual car glass-frame riser, including frame (1), it is characterised in that: described frame (1) is provided with the positioning tool (2) for fixing glass-frame riser, the self-lock force testing agency (3) of glass-frame riser, the fictitious load mechanism (4) of glass-frame riser, the steering force testing agency (5) of glass-frame riser and is used for controlling self-lock force testing agency, fictitious load mechanism and the control system of steering force testing agency；The self-lock force testing agency (3) of described glass-frame riser includes that two self-lock forces move horizontally slide (3-1), said two self-lock force moves horizontally slide (3-1) and is slidably fitted in workbench (1-1) upper surface of frame (1), lay respectively at positioning tool (2) left and right sides for fixing glass-frame riser, said two self-lock force moves horizontally and is mounted on self-lock force cylinder (3-2) on slide (3-1), said two self-lock force cylinder (3-2) is symmetrical arranged, the piston rod of self-lock force cylinder (3-2) is for promoting the travelling carriage of glass-frame riser to move along slideway, the sensor (3-3) for measuring travelling carriage self-lock force it is mounted on two self-lock force cylinders (3-2)；nullThe fictitious load mechanism (4) of described glass-frame riser includes screw mechanism (4-1)、Move horizontally slide block (4-2)、Lowering or hoisting gear (4-3)、Supporting cantilever (4-4) and simulated block (4-5)，Described screw mechanism (4-1) is arranged on the workbench of frame (1)，The described slide block (4-2) that moves horizontally is slidably fitted on the directive slide track of screw mechanism (4-1)，And coordinate with the threads of lead screw of this screw mechanism (4-1)，Move horizontally slide block (4-2) for driving to move along rack level，Described lowering or hoisting gear (4-3) is arranged on and moves horizontally on slide block (4-2)，The fixing end of described supporting cantilever (4-4) is arranged on the lifting slider of lowering or hoisting gear (4-3)，Simulated block (4-5) is installed on the elongated end of supporting cantilever (4-4)，The lower surface of described simulated block (4-5) is provided with the type groove for matching with travelling carriage；nullThe steering force testing agency (5) of described glass-frame riser includes the hand axle positioning table (5-1) of glass-frame riser、Electric rotating machine (5-2)、Two piece of first clamping block (5-5)，The hand axle positioning table (5-1) of described glass-frame riser is fixed on the workbench upper surface of frame (1)，The hand axle positioning table (5-1) of described glass-frame riser is provided with the detection hole of a hand axle detent (5-6) and two suspension member bolts，The 3rd inductive switch (5-7) it is equipped with in the detection hole of suspension member bolt，Whether the suspension member bolt of described 3rd inductive switch (5-7) suspension member bolt or right glass-frame riser for detecting left glass-frame riser is installed and is put in place，Described two piece of first clamping block (5-5) lays respectively at the both sides of hand axle detent (5-6)，It is respectively connected with the first clamping cylinder (5-8) in each first clamping block (5-5)；Described electric rotating machine (5-2) is arranged on the workbench lower surface of frame (1), the output shaft of described electric rotating machine (5-2) is upwards, electric rotating machine (5-2), for driving the hand axle of glass-frame riser to rotate, electric rotating machine (5-2) is provided with the data acquisition unit for using hand axle rotating speed.
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterized in that: the described positioning tool (2) for fixing glass-frame riser is positioned at the side of frame (1), the hand axle positioning table (5-1) of described glass-frame riser is positioned at the opposite side of frame (1)；The described positioning tool (2) for fixing glass-frame riser includes installing rack (2-1), locating piece (2-2) for slideway support location, for clamping the second clamping block (2-3) of slideway support, for ejecting the injection block (2-4) of slideway, for detecting the alignment sensor (2-5) of slideway and travelling carriage, the described locating piece (2-2) for slideway support location, for clamping the second clamping block (2-3) of slideway support, for ejecting the injection block (2-4) of slideway, it is mounted side by side on the workbench of frame (1) by installing rack (2-1) for detecting the alignment sensor (2-5) of slideway and travelling carriage；The described locating piece (2-2) for slideway support location is provided with the groove for matching with slideway support, being connected with the second clamping cylinder (2-6) for clamping the second clamping block (2-3) of slideway support, the described injection block (2-4) for ejecting slideway is connected with releasing cylinder ().
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 2, it is characterized in that: the described locating piece (2-2) for slideway support location includes the first locating piece (2-21) and the second locating piece (2-22), the detent of the first locating piece (2-21) is provided with hole, screw location, described screw location is provided with the first inductive switch (6) in hole, and described first inductive switch (6) is for detecting the set screw of slideway support.
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 2, it is characterized in that: the described alignment sensor (2-5) for detecting slideway and travelling carriage includes the first alignment sensor (2-51), second alignment sensor (2-52), 3rd alignment sensor (2-53) and the 4th alignment sensor (2-54), described first alignment sensor (2-51), second alignment sensor (2-52), 3rd alignment sensor (2-53) and the 4th alignment sensor (2-54) are from left to right sequentially fixed on installing rack (2-1) by sensor support block respectively, and second alignment sensor (2-52) less than the 3rd alignment sensor (2-53).
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterized in that: described lowering or hoisting gear (4-3) includes lift cylinder (4-31), guide post (4-32) and lifting slider (4-33), described lift cylinder (4-31) and guide post (4-32) are arranged on and move horizontally on slide block (4-2), the piston rod of lift cylinder (4-31) is connected with lifting slider (4-33), is used for driving lifting slider to move up and down.
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterized in that: the hand axle positioning table (5-1) of described glass-frame riser is provided with seat board bolt detection hole and seat board positioning pillars (5-10), described seat board positioning pillars (5-10) is for the base plate location of glass-frame riser, the detection of described seat board bolt is provided with the second inductive switch (7) in hole, and the second inductive switch (7) is used for detecting seat board set screw.
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterized in that: described screw mechanism (4-1) includes horizontal drive motor (4-11), screw mandrel (4-12), directive slide track (4-13) and two pieces of fixed blocks (4-14), described horizontal drive motor (4-11) is arranged in frame (1), one end of screw mandrel (4-12) is connected with horizontal drive motor (4-11), two pieces of fixed blocks (4-14) are arranged on a left side for frame (1), right both sides, screw mandrel (4-12) matched in clearance is on fixed block (4-14), the two ends of described directive slide track (4-13) are separately fixed on two pieces of fixed blocks (4-14).
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterised in that: on the piston rod of described self-lock force cylinder (3-2), cut somebody's hair (3-4) is installed.
The full checking device of cable pulley type manual car glass-frame riser the most according to claim 1, it is characterised in that: described control system includes switch board, controls switch (9), instruction input controller (8).
10. according to the full checking device of the cable pulley type manual car glass-frame riser described in claim 1 or 9, it is characterised in that: described control switch includes activate switch, reset switch and emergency stop switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620265292.6U CN205483595U (en) | 2016-04-01 | 2016-04-01 | Device is examined in making perfect of manual automobile glass riser of sheave |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620265292.6U CN205483595U (en) | 2016-04-01 | 2016-04-01 | Device is examined in making perfect of manual automobile glass riser of sheave |
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|---|---|
| CN205483595U true CN205483595U (en) | 2016-08-17 |
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|---|---|---|---|
| CN201620265292.6U Active CN205483595U (en) | 2016-04-01 | 2016-04-01 | Device is examined in making perfect of manual automobile glass riser of sheave |
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Cited By (9)
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| CN106855464A (en) * | 2016-12-28 | 2017-06-16 | 东华大学 | One-stop automobile window motor combination property test desk |
| CN107024349A (en) * | 2017-04-13 | 2017-08-08 | 长春大学 | The performance test stand of cable pulley type electric glass lifter |
| CN108645604A (en) * | 2018-04-24 | 2018-10-12 | 芜湖旭能自动化设备设计有限公司 | A kind of automobile glass lifter self-locking performance testing stand |
| CN109114370A (en) * | 2018-08-13 | 2019-01-01 | 赵飞 | A kind of Multi-Function Display |
| CN109227120A (en) * | 2018-11-02 | 2019-01-18 | 温州天球电器有限公司 | The assembly line of glass-frame riser |
| CN109292530A (en) * | 2018-08-24 | 2019-02-01 | 芜湖莫森泰克汽车科技股份有限公司 | Automobile glass lifter wrapping wire tooling platform |
| CN109483220A (en) * | 2018-11-02 | 2019-03-19 | 温州天球电器有限公司 | The assembly line of automobile lifter |
| CN110954415A (en) * | 2019-10-30 | 2020-04-03 | 陈赣平 | Anti-violence test equipment for automobile glass |
| US11343928B2 (en) | 2019-08-05 | 2022-05-24 | Dell Products L.P. | Auto-lock structure for riser |
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- 2016-04-01 CN CN201620265292.6U patent/CN205483595U/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106855464A (en) * | 2016-12-28 | 2017-06-16 | 东华大学 | One-stop automobile window motor combination property test desk |
| CN106855464B (en) * | 2016-12-28 | 2019-11-08 | 东华大学 | One-stop automobile window motor combination property test desk |
| CN107024349A (en) * | 2017-04-13 | 2017-08-08 | 长春大学 | The performance test stand of cable pulley type electric glass lifter |
| CN108645604A (en) * | 2018-04-24 | 2018-10-12 | 芜湖旭能自动化设备设计有限公司 | A kind of automobile glass lifter self-locking performance testing stand |
| CN108645604B (en) * | 2018-04-24 | 2020-07-31 | 温岭市城北来兴永和陆虎鞋厂 | Self-locking test bed for automobile glass lifter |
| CN109114370A (en) * | 2018-08-13 | 2019-01-01 | 赵飞 | A kind of Multi-Function Display |
| CN109114370B (en) * | 2018-08-13 | 2020-06-09 | 福建希恩凯电子有限公司 | Multifunctional display screen |
| CN109292530A (en) * | 2018-08-24 | 2019-02-01 | 芜湖莫森泰克汽车科技股份有限公司 | Automobile glass lifter wrapping wire tooling platform |
| CN109227120A (en) * | 2018-11-02 | 2019-01-18 | 温州天球电器有限公司 | The assembly line of glass-frame riser |
| CN109483220A (en) * | 2018-11-02 | 2019-03-19 | 温州天球电器有限公司 | The assembly line of automobile lifter |
| US11343928B2 (en) | 2019-08-05 | 2022-05-24 | Dell Products L.P. | Auto-lock structure for riser |
| CN110954415A (en) * | 2019-10-30 | 2020-04-03 | 陈赣平 | Anti-violence test equipment for automobile glass |
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