CN205438240U - Split type abrasive water jet cutting equipment - Google Patents

Split type abrasive water jet cutting equipment Download PDF

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Publication number
CN205438240U
CN205438240U CN201620274119.2U CN201620274119U CN205438240U CN 205438240 U CN205438240 U CN 205438240U CN 201620274119 U CN201620274119 U CN 201620274119U CN 205438240 U CN205438240 U CN 205438240U
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water
pressure
cutting
water jet
valve
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CN201620274119.2U
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安祥瑞
李世栋
张洪亮
刘景民
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CHINA OCEAN ENGINEERING Corp
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CHINA OCEAN ENGINEERING Corp
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Abstract

The utility model relates to a split type abrasive water jet cutting equipment, including driving system, water supply system, confession sand system, remote -action system and control system, driving system includes the motor, the plunger pump, the air -vent valve, water supply system includes the water tank, the suction pump, a filte, supply the sand system to include the storage tank, mix storehouse and abrasive material control valve, the storage tank passes through abrasive material control valve bond with mixed storehouse, mix position in storehouse in the below of storage tank, mixed storehouse is passed through the high -pressure rubber pipe and is connected with air -vent valve and remote -action system, remote -action system includes waterproof step motor, cutting shower nozzle and cutting track, waterproof step motor is located the orbital top of cutting and drives cutting shower nozzle along track work. The beneficial effects of the utility model are that: the utility model discloses a split type abrasive water jet cutting equipment, the cutting wide range, efficient, and can the components of a whole that can function independently aggregate erection, can be under water with land work to can play the effect of quick emergency.

Description

A kind of split type Abrasive Water Jet Machining equipment
Technical field
This utility model relates to cutting technique field, particularly relates to a kind of split type Abrasive Water Jet Machining equipment.
Background technology
Abrasive water jet Flow Technique is widely used at aspects such as automatic rescue, industry cutting, rock out and probing exploitations.Mill section water jet is the high energy beam jet formed through nozzle after abrasive grain mixes with swiftly flowing water, owing to being mixed into a number of abrasive grain in high speed water, thus changes the flow behavior of jet and the model of action to object.Water jet, as abrasive material carrier, passes to abrasive grain the kinetic energy of high-pressure water shot a fluid stream, and object is carried out high frequency erosion and grinding, substantially increases the work efficiency of jet.Owing to abrasive water-jet has extremely strong erosion effect to material, and in erosion process, do not change the mechanics of material, process based prediction model, thus there is the cleaning of uniqueness, broken and cutting performance, can be used for cutting temperature-sensitive, pressure-sensitive, fragility, plasticity, compound material and inflammable and explosive substances.
Current Abrasive Water Jet Machining equipment is that storage tank, dynamical system and pulsating pump are fitted together mostly, form frame structure, the volume causing equipment is big, Heavy Weight, mobile inconvenience, the effect of emergency repair can not be played, and cutting head part can not install and use under water, it is impossible to realize adding sand non-stop run continuously, thus reduce work efficiency, in the industries such as fracturing, water jet cutting, may suspend due to midway and cause technique failure.
Utility model content
It is high that technical problem to be solved in the utility model is to provide a kind of efficiency, continuous sand supplying, can under water with land non-stop run, and can install by Split assembled, the split type Abrasive Water Jet Machining equipment of quick emergencing action can be played.
The technical scheme that this utility model solves above-mentioned technical problem is as follows: a kind of split type Abrasive Water Jet Machining equipment, including dynamical system, water system, sand supplying system, action system and control system;
Dynamical system includes motor, plunger displacement pump, pressure regulator valve, motor is connected by bearing with plunger displacement pump, motor is connected with control system by circuit, is connected with plunger displacement pump by high-pressure rubber pipe for regulating the pressure regulator valve of water jet pressure, and pressure regulator valve is connected with control system by circuit;
Water system includes water tank, pulsating pump, filter, and water system is independently installed, and the pulsating pump for cistern water supply is connected with water tank by low pressure hose, and filter is connected with water tank and plunger displacement pump by low pressure hose;
Sand supplying system includes storage tank, mixing bunker and grinding material control valve, sand supplying system is independently installed, storage tank and mixing bunker connect by controlling the grinding material control valve of abrasive consumption, control to enter the consumption of abrasive material in mixing bunker by the openings of sizes of regulation grinding material control valve valve, grinding material control valve is connected with control system by circuit, mixing bunker is positioned at the lower section of storage tank, and the water inlet of mixing bunker is connected with pressure regulator valve by high-pressure rubber pipe, and the outlet of mixing bunker is connected with action system by high-pressure rubber pipe;
Action system includes waterproof motor, cutting shower nozzle and cutting track, action system is independently installed, cutting shower nozzle is fixedly connected on the side of described waterproof motor, cutting shower nozzle is connected with control system by pipeline, and waterproof motor is positioned at the top of cutting track and drives cutting shower nozzle along trackwork.
The beneficial effects of the utility model are: one of the present utility model split type Abrasive Water Jet Machining equipment, and cut coverage is wide, and efficiency is high, and can install by Split assembled, can under water with land work, and the most emergent effect can be played.
Further: dynamical system also includes showing the Pressure gauge of water jet pressure and controlling the relief valve of water jet flow, Pressure gauge is connected with plunger displacement pump by high-pressure rubber pipe, Pressure gauge is connected with control system by circuit, relief valve is connected with control system by circuit, one end of relief valve is connected with the high-pressure rubber pipe between plunger displacement pump and pressure regulator valve by pipeline, and the other end of relief valve is connected with water tank by low pressure hose.
Above-mentioned further scheme provides the benefit that: Pressure gauge can show the pressure of water jet intuitively, and relief valve can regulate the flow of water jet so that cutting process is safe and reliable.
Further: storage tank, mixing bunker and the grinding material control valve in sand supplying system is provided with two the most side by side, two mixing bunkers are connected by high-pressure rubber pipe, and two grinding material control valves are connected with control system by pipeline respectively.
Above-mentioned further scheme provides the benefit that: two groups of storage tanks, mixing bunker and grinding material control valve can realize continuous sand supplying, make equipment non-stop run.
Further: the cutting track in action system is provided with magnetic suck function.
Above-mentioned further scheme provides the benefit that: cutting track is provided with magnetic suck function, and during underwater performance, diver Fast Installation can cut track on steel construction.
Further: the motor appearance of the amphibian waterproof motor of energy in action system is gapless structure.
Above-mentioned further scheme provides the benefit that: the gapless structure of waterproof motor appearance can prevent the entrance of water so that equipment can work under water.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In accompanying drawing, the list of parts representated by each label is as follows:
1, water tank, 2, pulsating pump, 3, filter, 4, motor, 5, plunger displacement pump, 6, Pressure gauge, 7, control system, 8, relief valve, 9, pressure regulator valve, 10, mixing bunker, 11, storage tank, 12, grinding material control valve, 13, waterproof motor, 14, cutting shower nozzle, 15, cutting track.
Detailed description of the invention
Being described principle of the present utility model and feature below in conjunction with accompanying drawing, example is served only for explaining this utility model, is not intended to limit scope of the present utility model.
As it is shown in figure 1, a kind of split type Abrasive Water Jet Machining equipment, including dynamical system, water system, sand supplying system, action system and control system 7;
Dynamical system includes motor 4, plunger displacement pump 5, pressure regulator valve 9, motor 4 is connected by bearing with plunger displacement pump 5, motor 4 is connected with control system 7 by circuit, is connected with plunger displacement pump 5 by high-pressure rubber pipe for regulating the pressure regulator valve 9 of water jet pressure, and pressure regulator valve 9 is connected with control system 7 by circuit;
Water system includes water tank 1, pulsating pump 2, filter 3, and water system is independently installed, and the pulsating pump 2 supplied water for water tank 1 is connected with water tank 1 by low pressure hose, and filter 3 is connected with water tank 1 and plunger displacement pump 5 by low pressure hose;
Sand supplying system includes storage tank 11, mixing bunker 10 and grinding material control valve 12, sand supplying system is independently installed, storage tank 11 and mixing bunker 10 connect by controlling the grinding material control valve 12 of abrasive consumption, control to enter the consumption of abrasive material in mixing bunker 10 by the openings of sizes of regulation grinding material control valve 12 valve, grinding material control valve 12 is connected with control system 7 by circuit, mixing bunker 10 is positioned at the lower section of storage tank 11, the water inlet of mixing bunker 10 is connected with pressure regulator valve 9 by high-pressure rubber pipe, and the outlet of mixing bunker 10 is connected with action system by high-pressure rubber pipe;
Action system includes waterproof motor 13, cutting shower nozzle 14 and cutting track 15, action system is independently installed, cutting shower nozzle 14 is fixedly connected on the side of waterproof motor 13, cutting shower nozzle 14 is connected with control system 7 by circuit, and waterproof motor 13 is positioned at the top of cutting track 15 and drives cutting shower nozzle 14 along trackwork.
Dynamical system is according to the needs of cutting, can provide the pressure of 0 to 50MPa, cut metal and the nonmetallic materials of thickness between 0 to 45mm, the pressure of cutting jet is little, avoiding the danger worked in ultra-high voltage environment, the cold cut that can be used for inflammable and explosive hazardous environment is cut.Further: dynamical system also includes showing the Pressure gauge 6 of water jet pressure and controlling the relief valve 8 of water jet flow, Pressure gauge 6 is connected with plunger displacement pump 5 by high-pressure rubber pipe, Pressure gauge 6 is connected with control system 7 by circuit, relief valve 8 is connected with control system 7 by circuit, one end of relief valve 8 is connected with the high-pressure rubber pipe between plunger displacement pump 5 and pressure regulator valve 9 by pipeline, and the other end of relief valve 8 is connected with water tank 1 by low pressure hose.
Storage tank 11, mixing bunker 10 and grinding material control valve 12 in sand supplying system are provided with two the most side by side, and two mixing bunkers 10 are connected by high-pressure rubber pipe, and two grinding material control valves 12 are connected with control system 7 by pipeline respectively.
Cutting track 15 in action system is provided with magnetic suck function.
The equal gapless structure of motor appearance of the amphibian waterproof motor 13 of energy in action system.
The cutting track 15 of action system is flexible design, can cut out the pipeline of difformity, different-diameter in the plane.
Control system 7 controls waterproof motor 13 by wire, pipeline etc., controls the speed of travel of cutting shower nozzle 15, cutting range and cut direction, controls abrasive material and the mixing ratio of water, controls the pressure of Abrasive Water Jet Machining, controls motor 4 and turns to.Split type Abrasive Water Jet Machining equipment of the present utility model, water system, sand supplying system and action system are the most independently installed, are convenient for carrying, and can respond the requirement of emergent operation.
Supply water for water tank 1 after pulsating pump 2 water suction, when after the water storing a constant volume in water tank 1, motor 4 in dynamical system starts, low setting-out in water tank 1 filters through filter 3, enter in plunger displacement pump 5 and pressurize, in high-pressure rubber pipe is flowed into sand supplying system, pressure regulator valve 9 controls flow and the pressure of water jet, water jet enters mixing bunker 10, load in the mixing bunker 10 that the abrasive material in storage tank 11 falls under gravity into lower section, water and abrasive material mix generation mortar jet in mixing bunker 10, mortar jet flows at a high speed cutting shower nozzle 14 through high-pressure rubber pipe, cleaved shower nozzle 14 penetrates, waterproof motor 13 drives cutting shower nozzle 14 along trackwork.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, within should be included in protection domain of the present utility model.

Claims (5)

1. a split type Abrasive Water Jet Machining equipment, it is characterised in that: include dynamical system, water system, sand supplying system, action system and control system (7);
Described dynamical system includes motor (4), plunger displacement pump (5), pressure regulator valve (9), described motor (4) is connected by bearing with described plunger displacement pump (5), described motor (4) is connected with described control system (7) by circuit, being connected with described plunger displacement pump (5) by high-pressure rubber pipe for regulating the described pressure regulator valve (9) of water jet pressure, described pressure regulator valve (9) and described control system (7) pass through connection;
Described water system includes water tank (1), pulsating pump (2), filter (3), described water system is independently installed, the described pulsating pump (2) supplied water for described water tank (1) is connected with described water tank (1) by low pressure hose, and described filter (3) is connected with described water tank (1) and described plunger displacement pump (5) by low pressure hose;
Described sand supplying system includes storage tank (11), mixing bunker (10) and grinding material control valve (12), described sand supplying system is independently installed, described storage tank (11) and described mixing bunker (10) connect by controlling the described grinding material control valve (12) of abrasive consumption, control to enter the consumption of abrasive material in described mixing bunker (10) by the openings of sizes of regulation described grinding material control valve (12) valve, described grinding material control valve (12) is connected with described control system (7) by circuit, described mixing bunker (10) is positioned at the lower section of described storage tank (11), the water inlet of described mixing bunker (10) is connected with described pressure regulator valve (9) by high-pressure rubber pipe, the outlet of described mixing bunker (10) is connected with described action system by high-pressure rubber pipe;
Described action system includes waterproof motor (13), cutting shower nozzle (14) and cutting track (15), described action system is independently installed, described cutting shower nozzle (14) is fixedly connected on the side of described waterproof motor (13), described cutting shower nozzle (14) is connected with described control system (7) by pipeline, and described waterproof motor (13) is positioned at the top of described cutting track (15) and drives described cutting shower nozzle (14) along trackwork.
One the most according to claim 1 split type Abrasive Water Jet Machining equipment, it is characterized in that: described dynamical system also includes showing the Pressure gauge (6) of water jet pressure and controlling the relief valve (8) of water jet flow, described Pressure gauge (6) is connected with described plunger displacement pump (5) by high-pressure rubber pipe, described Pressure gauge (6) is connected with described control system (7) by circuit, described relief valve (8) is connected with described control system (7) by circuit, one end of described relief valve (8) is connected with the high-pressure rubber pipe being positioned between described plunger displacement pump (5) and described pressure regulator valve (9) by pipeline, the other end of described relief valve (8) is connected with described water tank (1) by low pressure hose.
One the most according to claim 1 split type Abrasive Water Jet Machining equipment, it is characterized in that: the described storage tank (11) in described sand supplying system, described mixing bunker (10) and described grinding material control valve (12) are provided with two the most side by side, two described mixing bunkers (10) are connected by high-pressure rubber pipe, and two described grinding material control valves (12) are connected with described control system (7) by circuit respectively.
4. according to the one split type Abrasive Water Jet Machining equipment described in any one of claims 1 to 3, it is characterised in that: the described cutting track (15) in described action system is provided with magnetic suck function.
5. according to the one split type Abrasive Water Jet Machining equipment described in any one of claims 1 to 3, it is characterised in that: the motor appearance of the amphibian described waterproof motor (13) of energy in described action system is gapless structure.
CN201620274119.2U 2016-04-05 2016-04-05 Split type abrasive water jet cutting equipment Active CN205438240U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620274119.2U CN205438240U (en) 2016-04-05 2016-04-05 Split type abrasive water jet cutting equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620274119.2U CN205438240U (en) 2016-04-05 2016-04-05 Split type abrasive water jet cutting equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751079A (en) * 2016-04-05 2016-07-13 中国海洋工程公司 Split type grinding material water-jet cutting apparatus
CN111168575A (en) * 2020-02-12 2020-05-19 佛山市锐驰科技有限公司 Five-axis water jet cutter head capable of performing large-angle cutting underwater
CN113216998A (en) * 2021-06-18 2021-08-06 中铁工程装备集团有限公司 Raw rock abrasive water jet flow construction equipment in tunneling process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105751079A (en) * 2016-04-05 2016-07-13 中国海洋工程公司 Split type grinding material water-jet cutting apparatus
CN105751079B (en) * 2016-04-05 2018-06-01 中国海洋工程公司 A kind of split type Abrasive Water Jet Machining equipment
CN111168575A (en) * 2020-02-12 2020-05-19 佛山市锐驰科技有限公司 Five-axis water jet cutter head capable of performing large-angle cutting underwater
CN113216998A (en) * 2021-06-18 2021-08-06 中铁工程装备集团有限公司 Raw rock abrasive water jet flow construction equipment in tunneling process

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