CN105751079B - A kind of split type Abrasive Water Jet Machining equipment - Google Patents
A kind of split type Abrasive Water Jet Machining equipment Download PDFInfo
- Publication number
- CN105751079B CN105751079B CN201610206795.0A CN201610206795A CN105751079B CN 105751079 B CN105751079 B CN 105751079B CN 201610206795 A CN201610206795 A CN 201610206795A CN 105751079 B CN105751079 B CN 105751079B
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- Prior art keywords
- water
- pressure
- mixing bunker
- valve
- water jet
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/04—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
- B24C1/045—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0007—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
- B24C7/0015—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
- B24C7/0023—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier of feed pressure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The present invention relates to a kind of split type Abrasive Water Jet Machining equipment, including dynamical system, water system, sand supplying system, moving system and control system；Dynamical system includes motor, plunger pump, pressure regulator valve, water system includes water tank, pulsating pump, filter, sand supplying system includes storage tank, mixing bunker and grinding material control valve, storage tank is connected with mixing bunker by grinding material control valve, mixing bunker is located at the lower section of storage tank, mixing bunker is connected by high-pressure rubber pipe with pressure regulator valve and moving system, and moving system includes waterproof stepper motor, cutting nozzle and cutting track, and the top that waterproof stepper motor is located at cutting track drives cutting nozzle along trackwork.The beneficial effects of the invention are as follows：A kind of split type Abrasive Water Jet Machining equipment of the present invention, cut coverage is wide, efficient, and can Split assembled installation, and can play quickly emergent effect under water with land work.
Description
Technical field
The present invention relates to cutting technique field more particularly to a kind of split type Abrasive Water Jet Machining equipment.
Background technology
Abrasive water jet Flow Technique has in automatic rescue, industry cutting, rock out and probing exploitation etc. widely should
With.Mill section water jet is the high energy beam jet stream formed after abrasive grain is mixed with swiftly flowing water through nozzle, due at a high speed
A certain number of abrasive grains are mixed into water, the flow behavior so as to change jet stream and the mode of action to object.Water-jet
The kinetic energy of high-pressure water shot a fluid stream is passed to abrasive grain, carries out high frequency erosion and grinding to object, greatly by stream as abrasive material carrier
The big work efficiency for improving jet stream.Since abrasive water-jet has extremely strong erosion effect to material, and in erosion process
Do not change mechanics, the physical and chemical properties of material, thus clean, crush and cutting performance with unique, available for cutting
Temperature-sensitive, pressure-sensitive, brittleness, plasticity, compound material and inflammable and explosive substances.
Current Abrasive Water Jet Machining equipment is that storage tank, dynamical system and pulsating pump are fitted together mostly, shape
Into frame structure, cause that the volume of equipment is big, weight weight, mobile inconvenient, it is impossible to play the role of emergency repair, and cutting head
Part cannot install and use under water, it is impossible to realize and continuously add sand non-stop run, so as to reduce work efficiency, in waterpower pressure
Split, water jet cutting etc. is in industries, due to midway pause technique may be caused to fail.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of efficient, continuous sand supplying, can under water and it is land not between
Disconnected work, and energy Split assembled installation can play the split type Abrasive Water Jet Machining equipment of quick emergencing action.
The technical solution that the present invention solves above-mentioned technical problem is as follows：A kind of split type Abrasive Water Jet Machining equipment, bag
Include dynamical system, water system, sand supplying system, moving system and control system；
Dynamical system includes motor, plunger pump, pressure regulator valve, and motor is connected with plunger pump by bearing, and motor passes through circuit
It is connected with control system, the pressure regulator valve for adjusting water jet pressure is connected by high-pressure rubber pipe with plunger pump, and pressure regulator valve passes through
Circuit is connected with control system；
Water system includes water tank, pulsating pump, filter, and water system is independently installed, leads to for the pulsating pump of cistern water supply
It crosses low pressure hose to be connected with water tank, filter is connected by low pressure hose with water tank and plunger pump；
Sand supplying system includes storage tank, mixing bunker and grinding material control valve, and sand supplying system is independently installed, storage tank and mixing bunker
It is connected by the grinding material control valve for controlling abrasive consumption, is controlled by adjusting the openings of sizes of grinding material control valve valve into mixed
The dosage of abrasive material in storehouse is closed, grinding material control valve is connected by circuit with control system, and mixing bunker is located at the lower section of storage tank, mixing
The water inlet in storehouse is connected by high-pressure rubber pipe with pressure regulator valve, and the water outlet of mixing bunker is connected by high-pressure rubber pipe with moving system；
Moving system includes waterproof stepper motor, cutting nozzle and cutting track, and moving system is independently installed, cuts nozzle
The one side of the waterproof stepper motor is fixedly connected on, cutting nozzle is connected by pipeline with control system, waterproof stepper motor
Cutting nozzle is driven along trackwork positioned at the top of cutting track.
The beneficial effects of the invention are as follows：A kind of split type Abrasive Water Jet Machining equipment of the present invention, cut coverage is wide, effect
Rate is high, and can Split assembled installation, and can play quickly emergent effect under water with land work.
Further：Dynamical system further includes the pressure gauge of display water jet pressure and the safety valve of control water jet flow,
Pressure gauge is connected by high-pressure rubber pipe with plunger pump, and pressure gauge is connected by circuit with control system, and safety valve passes through circuit
It is connected with control system, the high-pressure rubber pipe connection of one end of safety valve by pipeline and between plunger pump and pressure regulator valve, peace
The other end of full valve is connected by low pressure hose with water tank.
The advantageous effect of above-mentioned further scheme is：Pressure gauge can intuitively show the pressure of water jet, and safety valve can be adjusted
The flow of water-saving jet stream so that cutting process is safe and reliable.
Further：There are two storage tank, mixing bunker and grinding material control valve in sand supplying system are set side by side respectively, two mixing
Storehouse is connected by high-pressure rubber pipe, and two grinding material control valves are connected respectively by pipeline with control system.
The advantageous effect of above-mentioned further scheme is：Two groups of storage tanks, mixing bunker and grinding material control valve can realize continuous confession
Sand makes equipment non-stop run.
Further：Cutting track in moving system is equipped with magnetic suck function.
The advantageous effect of above-mentioned further scheme is：It cuts track and is equipped with magnetic suck function, during underwater operation, diver can
Fast Installation cuts track on steel construction.
Further：The motor appearance of the amphibian waterproof stepper motor of energy in moving system is gapless structure.
The advantageous effect of above-mentioned further scheme is：The gapless structure of waterproof stepper motor appearance can prevent water into
Enter so that equipment can work under water.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
In attached drawing, parts list represented by the reference numerals is as follows：
1st, water tank, 2, pulsating pump, 3, filter, 4, motor, 5, plunger pump, 6, pressure gauge, 7, control system, 8, safety
Valve, 9, pressure regulator valve, 10, mixing bunker, 11, storage tank, 12, grinding material control valve, 13, waterproof stepper motor, 14, cutting nozzle, 15,
Cut track.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the present invention.
As shown in Figure 1, a kind of split type Abrasive Water Jet Machining equipment, including dynamical system, water system, sand supplying system
System, moving system and control system 7；
Dynamical system includes motor 4, plunger pump 5, pressure regulator valve 9, and motor 4 is connected with plunger pump 5 by bearing, and motor 4 is logical
It crosses circuit to be connected with control system 7, the pressure regulator valve 9 for adjusting water jet pressure is connected by high-pressure rubber pipe with plunger pump 5, is adjusted
Pressure valve 9 is connected by circuit with control system 7；
Water system includes water tank 1, pulsating pump 2, filter 3, and water system is independently installed, the water suction supplied water for water tank 1
Pump 2 is connected by low pressure hose with water tank 1, and filter 3 is connected by low pressure hose with water tank 1 and plunger pump 5；
Sand supplying system includes storage tank 11, mixing bunker 10 and grinding material control valve 12, and sand supplying system is independently installed, storage tank 11
It is big by the opening for adjusting 12 valve of grinding material control valve with mixing bunker 10 by the way that the grinding material control valve 12 of abrasive consumption is controlled to connect
The small dosage come abrasive material in controlling into mixing bunker 10, grinding material control valve 12 are connected by circuit with control system 7, mixing bunker 10
Positioned at the lower section of storage tank 11, the water inlet of mixing bunker 10 is connected by high-pressure rubber pipe with pressure regulator valve 9, the water outlet of mixing bunker 10
It is connected by high-pressure rubber pipe with moving system；
Moving system includes waterproof stepper motor 13, cutting nozzle 14 and cutting track 15, and moving system is independently installed, cuts
The one side that nozzle 14 is fixedly connected on waterproof stepper motor 13 is cut, cutting nozzle 14 is connected by circuit with control system 7, waterproof
The top that stepper motor 13 is located at cutting track 15 drives cutting nozzle 14 along trackwork.
Dynamical system is according to the needs of cutting, it is possible to provide 0 to 50MPa pressure, the metal of cutting 0 to thickness between 45mm
And nonmetallic materials, the pressure of cutting jet is small, avoids the danger to work in ultra-high voltage environment, can be used for inflammable and explosive danger
The cold cut of dangerous environment is cut.Further：Dynamical system further includes the pressure gauge 6 of display water jet pressure and controls water jet flow
Safety valve 8, pressure gauge 6 are connected by high-pressure rubber pipe with plunger pump 5, and pressure gauge 6 is connected by circuit with control system 7, safety
Valve 8 is connected by circuit with control system 7, and one end of safety valve 8 is by pipeline and between plunger pump 5 and pressure regulator valve 9
High-pressure rubber pipe connects, and the other end of safety valve 8 is connected by low pressure hose with water tank 1.
There are two storage tank 11, mixing bunker 10 and grinding material control valve 12 in sand supplying system are set side by side respectively, two mixing
Storehouse 10 is connected by high-pressure rubber pipe, and two grinding material control valves 12 are connected respectively by pipeline with control system 7.
Cutting track 15 in moving system is equipped with magnetic suck function.
The equal gapless structure of motor appearance of the amphibian waterproof stepper motor 13 of energy in moving system.
The cutting track 15 of moving system is flexible design, can be cut into different shape, the pipe of different-diameter in the plane
Road.
Control system 7 controls waterproof stepper motor 13 by conducting wire, pipeline etc., the speed of travel of control cutting nozzle 15,
Range and cut direction are cut, controls the mixing ratio of abrasive material and water, controls the pressure of Abrasive Water Jet Machining, controls 4 turns of motor
To.The split type Abrasive Water Jet Machining equipment of the present invention, water system, sand supplying system and moving system are independently installed, side
Portable belt can respond the requirement of emergent operation.
Pulsating pump 2 supplies water after absorbing water for water tank 1, after the water of a constant volume is stored in water tank 1, the motor in dynamical system
4 start, and the low pressure water in water tank 1 is filtered by filter 3, is entered in plunger pump 5 and is pressurizeed, sand supplying is flowed into through high-pressure rubber pipe
In system, pressure regulator valve 9 controls the flow and pressure of water jet, and water jet enters mixing bunker 10, the abrasive material being fitted into storage tank 11
It falls under gravity into the mixing bunker 10 of lower section, water and abrasive material mix in mixing bunker 10 and generate mortar jet stream, mortar
Through high-pressure rubber pipe, flow direction cutting nozzle 14, cleaved nozzle 14 project jet stream at a high speed, and waterproof stepper motor 13 drives cutting nozzle
14 along trackwork.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modifications, equivalent replacements and improvements are made should all be included in the protection scope of the present invention.
Claims (3)
1. a kind of split type Abrasive Water Jet Machining equipment, it is characterised in that：Including dynamical system, water system, sand supplying system,
Moving system and control system (7)；
The dynamical system includes motor (4), plunger pump (5), pressure regulator valve (9), and the motor (4) is logical with the plunger pump (5)
Bearing connection is crossed, the motor (4) is connected by circuit with the control system (7), for adjusting described in water jet pressure
Pressure regulator valve (9) is connected by high-pressure rubber pipe with the plunger pump (5), and the pressure regulator valve (9) passes through line with the control system (7)
Road connects；
The water system includes water tank (1), pulsating pump (2), filter (3), and the water system is independently installed, is the water
The pulsating pump (2) that case (1) supplies water is connected by low pressure hose with the water tank (1), and the filter (3) passes through low pressure glue
Pipe is connected with the water tank (1) and the plunger pump (5)；
The sand supplying system includes storage tank (11), mixing bunker (10) and grinding material control valve (12), and the sand supplying system is independently pacified
Dress, the storage tank (11) and the mixing bunker (10) are led to by the way that the grinding material control valve (12) of abrasive consumption is controlled to connect
The openings of sizes of the grinding material control valve (12) valve is overregulated to control the dosage for entering abrasive material in the mixing bunker (10), institute
It states grinding material control valve (12) by circuit with the control system (7) to be connected, the mixing bunker (10) is located at the storage tank
(11) lower section, the water inlet of the mixing bunker (10) are connected by high-pressure rubber pipe with the pressure regulator valve (9), the mixing bunker
(10) water outlet is connected by high-pressure rubber pipe with the moving system；
The moving system includes waterproof stepper motor (13), cutting nozzle (14) and cutting track (15), the moving system
Independently installed, the cutting nozzle (14) is fixedly connected on the one side of the waterproof stepper motor (13), the cutting nozzle
(14) it is connected by pipeline with the control system (7), the waterproof stepper motor (13) is located at the cutting track (15)
Top drives the cutting nozzle (14) along trackwork；
The cutting track (15) in the moving system is equipped with magnetic suck function；
The motor appearance of the amphibian waterproof stepper motor (13) of energy in the moving system is gapless structure.
2. a kind of split type Abrasive Water Jet Machining equipment according to claim 1, it is characterised in that：The dynamical system
It further includes the pressure gauge (6) of display water jet pressure and controls the safety valve (8) of water jet flow, the pressure gauge (6) passes through
High-pressure rubber pipe is connected with the plunger pump (5), and the pressure gauge (6) is connected by circuit with the control system (7), the peace
Full valve (8) is connected by circuit with the control system (7), and one end of the safety valve (8) is by pipeline and positioned at the column
High-pressure rubber pipe connection between plug pump (5) and the pressure regulator valve (9), the other end of the safety valve (8) by low pressure hose and
Water tank (1) connection.
3. a kind of split type Abrasive Water Jet Machining equipment according to claim 1, it is characterised in that：The sand supplying system
In the storage tank (11), the mixing bunker (10) and the grinding material control valve (12) set side by side respectively there are two, two institutes
It states mixing bunker (10) by high-pressure rubber pipe to be connected, two grinding material control valves (12) pass through circuit and the control system respectively
(7) it is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610206795.0A CN105751079B (en) | 2016-04-05 | 2016-04-05 | A kind of split type Abrasive Water Jet Machining equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610206795.0A CN105751079B (en) | 2016-04-05 | 2016-04-05 | A kind of split type Abrasive Water Jet Machining equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105751079A CN105751079A (en) | 2016-07-13 |
| CN105751079B true CN105751079B (en) | 2018-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610206795.0A Active CN105751079B (en) | 2016-04-05 | 2016-04-05 | A kind of split type Abrasive Water Jet Machining equipment |
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| Country | Link |
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| CN (1) | CN105751079B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110450060A (en) * | 2019-07-26 | 2019-11-15 | 国通净美科技服务有限公司 | High-voltage generator |
| CN114227543B (en) * | 2021-11-09 | 2023-05-23 | 烟台杰瑞石油装备技术有限公司 | Cutting device and cutting method |
| CN115256240A (en) * | 2022-08-29 | 2022-11-01 | 中国人民解放军陆军勤务学院 | Movable abrasive water jet cutting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201186411Y (en) * | 2008-04-24 | 2009-01-28 | 公安部上海消防研究所 | Radio control device of hand-hold front mixing abrasive water jet equipment |
| CN102848323A (en) * | 2011-06-29 | 2013-01-02 | 宝山钢铁股份有限公司 | Device and method for realizing premixed jet flow continuous jetting |
| CN103100984A (en) * | 2013-03-11 | 2013-05-15 | 重庆大学 | Abrasive automatic feeding device and using method |
| CN203438084U (en) * | 2013-08-20 | 2014-02-19 | 安徽理工大学 | Magnetic pulsed abrasive water jet cutting machine |
| CN203485043U (en) * | 2013-09-24 | 2014-03-19 | 青岛三亚宸机械制造有限公司 | Sand blasting auxiliary device |
| CN205438240U (en) * | 2016-04-05 | 2016-08-10 | 中国海洋工程公司 | Split type abrasive water jet cutting equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921216B (en) * | 2014-04-08 | 2017-01-25 | 中国海洋工程公司 | Three-phase cavitation abrasive water jet cutting device |
-
2016
- 2016-04-05 CN CN201610206795.0A patent/CN105751079B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201186411Y (en) * | 2008-04-24 | 2009-01-28 | 公安部上海消防研究所 | Radio control device of hand-hold front mixing abrasive water jet equipment |
| CN102848323A (en) * | 2011-06-29 | 2013-01-02 | 宝山钢铁股份有限公司 | Device and method for realizing premixed jet flow continuous jetting |
| CN103100984A (en) * | 2013-03-11 | 2013-05-15 | 重庆大学 | Abrasive automatic feeding device and using method |
| CN203438084U (en) * | 2013-08-20 | 2014-02-19 | 安徽理工大学 | Magnetic pulsed abrasive water jet cutting machine |
| CN203485043U (en) * | 2013-09-24 | 2014-03-19 | 青岛三亚宸机械制造有限公司 | Sand blasting auxiliary device |
| CN205438240U (en) * | 2016-04-05 | 2016-08-10 | 中国海洋工程公司 | Split type abrasive water jet cutting equipment |
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| Publication number | Publication date |
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| CN105751079A (en) | 2016-07-13 |
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