CN205437472U - Multistation shang , blanking machine for projection welder - Google Patents
Multistation shang , blanking machine for projection welder Download PDFInfo
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- CN205437472U CN205437472U CN201620298659.4U CN201620298659U CN205437472U CN 205437472 U CN205437472 U CN 205437472U CN 201620298659 U CN201620298659 U CN 201620298659U CN 205437472 U CN205437472 U CN 205437472U
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Abstract
The utility model discloses a multistation shang, blanking machine for projection welder, including base subassembly, multistation platform, material loading subassembly and unloading subassembly, the multistation platform installation be in on the base subassembly, material loading subassembly and unloading unit mount are in one side of multistation platform, just the material loading subassembly with the unloading subassembly sets up side by side. The utility model discloses structural design scientific and reasonable realizes multistation automatic operation, and upper and lower material is automatic to be accomplished, and the part cluster is placed and is collected, has saved work flow, reduces the manual operation frequency, alleviates workman's intensity of labour, and automated production has improved work efficiency.
Description
Technical field
This utility model relates to technical field of welding equipment, particularly relates to a kind of projection welder multistation feeding, discharge machine.
Background technology
Flourish along with Domestic Automotive Industry, the production technology of auto parts and components is also constantly being weeded out the old and bring forth the new, and production efficiency is improved.Wherein, projection welder is widely used in the multiple projection welding of automobile fitting component of machine and point is burn-on, in existing project-welding nut part production process, general part of manually being placed by workman is to the electrode of projection welder, manually use Pneumatic Pressure after filling nut, completed the projection welding operation of nut again by microcomputer control chamber automatic control soldering program, this welding process has solder joint and controls accurately, the features such as Electrode following character is good.But in actual production process, manual operation filling nut and welding complete Final finishing, it is low that part efficiency is put in artificial pickup, projection welding part is made to can not get timely antirust treatment through high temperature anti oxidation layer, can cause occurring near solder joint corrosion, and there is the problems such as the artificial problem wasted, and defective, the poor stability of the nut-welding that maloperation causes.
Utility model content
The purpose of this utility model is to provide a kind of projection welder multistation feeding, discharge machine, solves prior art and manually picks and places part inefficiency, and artificial waste is serious, and product antirust treatment is not in time and the defective work that causes of artificial incorrect operation is many, the problem of poor stability.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that
This utility model one projection welder multistation feeding, discharge machine, including base assembly, multistation platform, loading assemblies and blanking assembly, described multistation stage+module is on described base assembly, described loading assemblies and blanking assembly are arranged on the side of described multistation platform, and described loading assemblies and described blanking assembly are arranged side by side.
Further, described base assembly includes fixing seat, on the head rail of described fixing seat, line slideway is installed, described line slideway be provided above installing the fixed plate of described multistation platform, described line slideway has been arranged side by side two, article two, being provided with lead screw assembly between described line slideway, one end of described lead screw assembly is connected by rolling bearing units has handwheel, the other end of described lead screw assembly to be connected with described fixed plate;Described handwheel is rotated through described lead screw assembly and drives described fixed plate to move horizontally.
Further, described multistation platform includes reducing motor, Cam splitter and rotating disk, described Cam splitter is arranged in described fixed plate by bolt assembly, described reducing motor is arranged on the side of described Cam splitter, described rotating disk is arranged on the top of described Cam splitter, multiple frock is installed on described rotating disk, the center of described rotating disk is provided with the first cylinder, the supply end of described first cylinder connects the atomizer having high-speed joint, the side of described rotating disk to be provided above antirust oil spraying.
Further, multiple described frocks are the most uniform, and described frock is specifically provided with many sets, and is quick-replaceable type structure.
Further, described loading assemblies includes installing rack, second cylinder and vacuum cup, described installing rack is connected on the Cam splitter of described multistation platform, described second cylinder is arranged on the top of described installing rack, described vacuum cup is connected with the working end of described second cylinder, the lower end of described installing rack is provided with feeding rotating disk, described feeding rotating disk be arranged above multiple first positioning needle, the lower section of described feeding rotating disk connects the first ratchet mechanism and multiple push rod, described first ratchet mechanism and the 3rd cylinders, and realize automatically rotating switching by described 3rd air cylinder driven, connect below described push rod and have motor, and drive described push rod to realize moving up and down by motor.
Further, described first positioning needle is specifically provided with root and the most uniform.
Further, being provided with the rubber top heart in described vacuum cup, the described rubber top heart is specifically configured to hollow structure, in order to extracting vacuum absorption projection welding part.
Further, described blanking assembly includes link, 4th cylinder and magnet sucking disc, described link is connected on the Cam splitter of described multistation platform, described 4th cylinder is arranged on the top of described link, described magnet sucking disc is connected with the working end of described 4th cylinder, the lower end of described link is provided with blanking rotating disk, described blanking rotating disk be arranged above multiple second positioning needle, the lower section of described blanking rotating disk connects the second ratchet mechanism, described second ratchet mechanism and the 5th cylinders, and realize automatically rotating switching by described 5th air cylinder driven.
Further, described magnet sucking disc is specifically configured to mechanical type adsorbent equipment, including samarium cobalt magnet, magnet frame, described samarium cobalt magnet is arranged on the lower end of described magnet frame, the top of described magnet frame connects pad, the periphery of magnet frame is disposed with brake(-holder) block from the top down, adjusting nut, connecting plate and sleeve pipe, described magnet frame moves up and snaps in described brake(-holder) block, it is provided with sliding bearing between described connecting plate and described magnet frame, the bottom of described sliding bearing is connected with the top of described sleeve pipe, it is provided with spring between described sleeve pipe and described magnet frame, described connecting plate and described 4th cylinders, and realize projection welding part by described 4th air cylinder driven and separate with described samarium cobalt magnet.
Further, the fixing seat of described base assembly is installed together with projection welder by connecting bolt.
Compared with prior art, Advantageous Effects of the present utility model:
On this utility model one multistation, blanking machine, including base assembly, multistation platform, loading assemblies and blanking assembly, described multistation stage+module is on described base assembly, described loading assemblies and blanking assembly are arranged on the side of described multistation platform, and described loading assemblies and described blanking assembly are arranged side by side, during work, the projection welding part 5 of whole string is placed in the first positioning needle 306 of loading assemblies 3 by manual operation, then push rod 308 is by the lower section of whole for the projection welding part in the first positioning needle 306 string jack-up to vacuum cup 302, transfer to after being drawn by vacuum cup 302 successively on the feeding station of multistation platform 2;After multistation platform 2 passes sequentially through detection station, welding post, the process of protection by spraying aqueous preventives oil station, enter into discharge station, adsorbed by the magnet sucking disc 402 of blanking assembly 4 and be placed in the second positioning needle 404, after piling, in the second positioning needle 404, the part that whole series welding connects, manually take off vanning.Wherein it is provided with multiple positioning needle on loading assemblies 3 and blanking assembly 4, and is all realized the rotation of feeding, discharge rotating disk by ratchet mechanism, it is achieved multistation automatically switches so that the automation mechanized operation that feeding and blanking realize.This utility model scientific structure design is reasonable, it is achieved multistation is automatically brought into operation, and feeding, discharge is automatically performed, and part bunchiness is placed and collects, and saves workflow, reduces manual operation frequency, alleviates the labor intensity of workman, and automated production improves work efficiency.
Accompanying drawing explanation
The utility model is described in further detail in explanation below in conjunction with the accompanying drawings.
Fig. 1 is this utility model projection welder multistation feeding, discharge machine structural representation;
Fig. 2 is this utility model base assembly structural representation;
Fig. 3 is this utility model multistation platform structure schematic diagram;
Fig. 4 is this utility model loading assemblies structural representation;
Fig. 5 is this utility model blanking modular construction schematic diagram;
Fig. 6 is this utility model multistation platform sectional view;
Fig. 7 is vacuum cup sectional view in this utility model loading assemblies;
Fig. 8 is magnet sucking disc sectional view in this utility model blanking assembly;
Connection diagram when Fig. 9 is this utility model use;
Description of reference numerals: 1, base assembly;101, fixing seat;102, line slideway;103, screw component;104, rolling bearing units;105, handwheel;106, fixed plate;
2, multistation platform;201, reducing motor;202, Cam splitter;203, rotating disk;204, the first cylinder;205, frock;206, spraynozzle;207, high-speed joint;
3, loading assemblies;301, the second cylinder;302, vacuum cup;303, feeding rotating disk;304, the first ratchet mechanism;305, the 3rd cylinder;306, the first positioning needle;307, motor;308, push rod;
4, blanking assembly;401, the 4th cylinder;402, magnet sucking disc;403, blanking rotating disk;404, the second positioning needle;405, the 5th cylinder;406, the second ratchet mechanism;
402-1, samarium cobalt magnet;402-2, magnet frame;402-3, brake(-holder) block;402-4, connecting plate;402-5, pad;402-6, spring;402-7, sliding bearing;402-8, sleeve pipe;402-9, adjusting nut;
5, projection welding part;6, projection welder;7, connecting bolt.
Detailed description of the invention
As shown in Fig. 1~8, a kind of projection welder multistation feeding, discharge machine, a kind of projection welder multistation feeding, discharge machine, including base assembly 1, multistation platform 2, loading assemblies 3 and blanking assembly 4, described multistation platform 2 is arranged on described base assembly 1, described loading assemblies 3 and blanking assembly 4 are arranged on the side of described multistation platform 2, and described loading assemblies 3 and described blanking assembly 4 are arranged side by side.
As shown in Figure 2, described base assembly 1 includes fixing seat 101, on the head rail of described fixing seat 101, line slideway 102 is installed, described line slideway 102 be provided above installing the fixed plate 106 of described multistation platform 2, described line slideway 102 has been arranged side by side two, article two, it is provided with lead screw assembly 103 between described line slideway 102, one end of described lead screw assembly 103 is connected by rolling bearing units 104 has handwheel 105, the other end of described lead screw assembly 103 to be connected with described fixed plate 106;Described handwheel 105 is rotated through described lead screw assembly 103 and drives described fixed plate 106 to move horizontally, and fixed plate 106 moves horizontally the described multistation platform of drive 2 and moves forward and backward, and is convenient for changing water-cooled pipeline and safeguards projection welder motor.
Such as Fig. 3, shown in 6, described multistation platform 2 includes reducing motor 201, Cam splitter 202 and rotating disk 203, described Cam splitter 202 is arranged in described fixed plate 106 by bolt assembly, described reducing motor 201 is arranged on the side of described Cam splitter 202, described rotating disk 203 is arranged on the top of described Cam splitter 202, multiple frock 205 is installed on described rotating disk 203, the center of described rotating disk 203 is provided with the first cylinder 204, the supply end of described first cylinder 204 connects high-speed joint 207, the side of described rotating disk 203 is provided above the atomizer 206 of antirust oil spraying.Multiple described frocks 205 are the most uniform, and described frock 205 is specifically provided with many sets, and for the part of different size, frock 205 is designed as quick-replaceable type, installs replacing convenient and swift.
Specifically, it is to utilize reducing motor 201 to drive Cam splitter 202 to realize multistation to be accurately positioned during the work of multistation platform 2, the anglec of rotation by sensor sensing Cam splitter, signal is passed to single-chip microcomputer, again by Single-chip Controlling each station action, multiple station it is provided with, including feeding station, detection station, welding post, protection by spraying aqueous preventives oil station and discharge station five part composition on rotating disk 203;During work, first cylinder 204 controls rotating disk 203 and realizes in the positioning of electrode pin that part to be welded falls into projection welder 6, reducing motor 201 drives Cam splitter 202 intermittently-driving, Cam splitter 202 drives rotating disk 203 to realize station conversion, time static, cylinder implements the welding of soldering part after falling after rise, has circulated successively and has welded continuously.Wherein, the protection by spraying aqueous preventives oil station on rotating disk is mainly atomized antirust oil by spraynozzle 206, sets spraying position and quantity for spray, it is achieved site-directed quantitative sprays, and reaches optimization antirust.
nullAs shown in Figure 4,Described loading assemblies 3 includes installing rack、Second cylinder 301 and vacuum cup 302,Described installing rack is connected on the Cam splitter 202 of described multistation platform 2,Described second cylinder 301 is arranged on the top of described installing rack,Described vacuum cup 302 is connected with the working end of described second cylinder 301,The lower end of described installing rack is provided with feeding rotating disk 303,Described feeding rotating disk 303 be arranged above multiple first positioning needle 306,The lower section of described feeding rotating disk 303 connects the first ratchet mechanism 304 and multiple push rod 308,Described first ratchet mechanism 304 is connected with the 3rd cylinder 305,And drive realization automatically to rotate switching by described 3rd cylinder 305,Connect below described push rod 308 and have motor 307,And drive described push rod 8 to realize moving up and down by motor 307.Described first positioning needle 306 is specifically provided with 5 and the most uniform.
Specifically, when loading assemblies 3 works, second cylinder 301 and vacuum cup 302 form two axle displacement mechanism, realize projection welding part 5 and transfer to the feeding station of multistation platform 2 from feeding rotating disk 303, projection welding part runs through stacking and is placed in the first positioning needle 306, motor 307 drives push rod 308 to move up, lower section by whole string projection welding part upwards jack-up to vacuum cup 302, projection welding part is picked up by vacuum cup 302, second cylinder 301 drives vacuum cup 302 to be moved horizontally to the surface of feeding station of multistation platform 2, projection welding part is enclosed within the frock 205 on multistation platform rotating disk and is pulled away, second cylinder 301 rollback drives vacuum cup 302 to return in situ, the part starting a new round captures;After the part of one of them the first positioning needle 306 has captured, 3rd cylinder 305 starts and drives feeding rotating disk 3 to rotate by the first ratchet mechanism 304, realize multistation to automatically switch, by the lower section having the first positioning needle of projection welding part to be switched to vacuum cup of running through of next-door neighbour, start the pickup work of a new round;Meanwhile, manually whole string part can be placed in the first positioning needle of blank.This process can realize the automatization of feeding, reduces frequency and the labor intensity of artificial loading.
As it is shown in fig. 7, be provided with the rubber top heart 309 in described vacuum cup 302, the described rubber top heart 309 is specifically configured to hollow structure, in order to extracting vacuum absorption projection welding part 5.Specifically, vacuum cup 302 typically adsorbs even curface, but projection welding part 5 is nut, all there is screw via in the middle of it, at unsuitable absorption, so vacuum cup 302 can lose efficacy in the porose plane of absorption, and the rubber top heart 309 specifically uses hollow design, facilitate extracting vacuum adsorbent parts, and the bottom stuffiness of the rubber top heart 309, serve the effect of sealed screw via, it is achieved thereby that the vacuum of porose part captures.
As shown in Figure 5, described blanking assembly 4 includes link, 4th cylinder 401 and magnet sucking disc 402, described link is connected on the Cam splitter 202 of described multistation platform 2, described 4th cylinder 401 is arranged on the top of described link, described magnet sucking disc 402 is connected with the working end of described 4th cylinder 401, the lower end of described link is provided with blanking rotating disk 403, described blanking rotating disk 403 be arranged above multiple second positioning needle 404, the lower section of described blanking rotating disk 403 connects the second ratchet mechanism 406, described second ratchet mechanism 406 is connected with the 5th cylinder 405, and drive realization automatically to rotate switching by described 5th cylinder 405.
Specifically, blanking assembly 4 is basically identical with the structure of loading assemblies 3 and operation principle, when blanking assembly 4 works, first be the 4th cylinder 401 drive magnet sucking disc 402 projection welding to be completed part in the second positioning needle 404 that discharge station is transferred to blanking rotating disk 403,5th cylinder 405 starts and drives blanking rotating disk 403 to rotate by the second ratchet mechanism 406, it is achieved multistation automatically switches.On the premise of uninterrupted blanking operates, the whole string of part that projection welding is completed by workman takes off, and can realize palletization operations simultaneously, saves the last phase tidying up time of workman, improves work efficiency, alleviates the labor intensity of workman.
nullAs shown in Figure 8,Described magnet sucking disc 402 is specifically configured to mechanical type adsorbent equipment,Including samarium cobalt magnet 402-1、Magnet frame 402-2,Described samarium cobalt magnet 402-1 is arranged on the lower end of described magnet frame 402-2,The top of described magnet frame 402-2 connects pad 402-5,The periphery of magnet frame 402-2 is disposed with brake(-holder) block 402-3 from the top down、Adjusting nut 402-9、Connecting plate 402-4 and sleeve pipe 402-8,Described magnet frame 402-2 moves up and snaps in described brake(-holder) block 402-3,It is provided with sliding bearing 402-7 between described connecting plate 402-4 and described magnet frame 402-2,The bottom of described sliding bearing 402-7 is connected with the top of described sleeve pipe 402-8,It is provided with spring 402-6 between described sleeve pipe 402-8 and described magnet frame 402-2,Described connecting plate 402-4 is connected with described 4th cylinder 401,And driven by described 4th cylinder 401 and to realize projection welding part 5 and separate with described samarium cobalt magnet 402-1.
Specifically, after welding, part is the condition of high temperature, and vacuum cup can not realize adsorption function, so blanking assembly 4 uses magnet sucking disc 402, wherein magnet sucking disc 402 selects resistant to elevated temperatures samarium cobalt magnet 402-1, and this material is the most high temperature resistant but also magnetic big, and adsorption operations stablizes safety;Nut on samarium cobalt magnet 402-1 contact part can adsorb moment, transferred at the second positioning needle 404 on blanking rotating disk 403 by the 4th cylinder 401, magnet frame 402-2 can snap in brake(-holder) block 402-3, push down on Magnet connecting plate 402-4, brake(-holder) block 402-3 can stop pad 402-5, spring 402-6 is compressed, magnet frame 402-2 is upward sliding in sliding bearing 402-7, part then can sleeve 402-8 withstand, samarium cobalt magnet 402-1 departs from nut, magnetic reduces part and falls in the second positioning needle 404, completes a blanking action;Wherein adjusting nut 402-9 scalable samarium cobalt magnet and the absorption distance of nut, thus control the size of Magnet suction, realize the absorption migration of hot parts smoothly.
As it is shown in figure 9, the fixing seat 101 of described base assembly 1 is installed together with projection welder 6 by connecting bolt 7.
In sum, work process of the present utility model, first, the projection welding part 5 of whole string is placed in the first positioning needle 306 of loading assemblies 3 by manual operation, then push rod 308 is by whole for the projection welding part in the first positioning needle 306 string jack-up to the lower section of vacuum cup 302, transfers on the feeding station of multistation platform 2 after being drawn by vacuum cup 302 successively;After multistation platform 2 passes sequentially through detection station, welding post, the process of protection by spraying aqueous preventives oil station, enter into discharge station, adsorbed by the magnet sucking disc 402 of blanking assembly 4 and be placed in the second positioning needle 404, after piling, in the second positioning needle 404, the part that whole series welding connects, manually take off vanning.Wherein it is provided with multiple positioning needle on loading assemblies 3 and blanking assembly 4, and the rotation of feeding, discharge rotating disk is all realized by ratchet mechanism, it is achieved multistation automatically switches so that the automation mechanized operation that feeding and blanking realize, reduce manual operation frequency, alleviate the labor intensity of workman.
Embodiment described above is only to be described optimal way of the present utility model; not scope of the present utility model is defined; on the premise of without departing from this utility model design spirit; various deformation that the technical solution of the utility model is made by those of ordinary skill in the art and improvement, all should fall in the protection domain that this utility model claims determine.
Claims (10)
1. a projection welder multistation feeding, discharge machine, it is characterized in that: include base assembly (1), multistation platform (2), loading assemblies (3) and blanking assembly (4), described multistation platform (2) is arranged on described base assembly (1), described loading assemblies (3) and blanking assembly (4) are arranged on the side of described multistation platform (2), and described loading assemblies (3) and described blanking assembly (4) are arranged side by side.
On projection welder multistation the most according to claim 1, blanking machine, it is characterized in that: described base assembly (1) includes fixing seat (101), on the head rail of described fixing seat (101), line slideway (102) is installed, described line slideway (102) be provided above installing the fixed plate (106) of described multistation platform (2), described line slideway (102) has been arranged side by side two, article two, it is provided with lead screw assembly (103) between described line slideway (102), one end of described lead screw assembly (103) is connected by rolling bearing units (104) handwheel (105), the other end of described lead screw assembly (103) is connected with described fixed plate (106);Described handwheel (105) is rotated through described lead screw assembly (103) and drives described fixed plate (106) to move horizontally.
nullOn projection welder multistation the most according to claim 2、Blanking machine,It is characterized in that: described multistation platform (2) includes reducing motor (201)、Cam splitter (202) and rotating disk (203),Described Cam splitter (202) is arranged in described fixed plate (106) by bolt assembly,Described reducing motor (201) is arranged on the side of described Cam splitter (202),Described rotating disk (203) is arranged on the top of described Cam splitter (202),Multiple frock (205) is installed on described rotating disk (203),The center of described rotating disk (203) is provided with the first cylinder (204),The supply end of described first cylinder (204) connects high-speed joint (207),The side of described rotating disk (203) is provided above the atomizer (206) of antirust oil spraying.
Projection welder multistation feeding, discharge machine the most according to claim 3, it is characterised in that: multiple described frocks (205) are the most uniform, and described frock (205) is specifically provided with many sets, and is quick-replaceable type structure.
nullOn projection welder multistation the most according to claim 3、Blanking machine,It is characterized in that: described loading assemblies (3) includes installing rack、Second cylinder (301) and vacuum cup (302),Described installing rack is connected on the Cam splitter (202) of described multistation platform (2),Described second cylinder (301) is arranged on the top of described installing rack,Described vacuum cup (302) is connected with the working end of described second cylinder (301),The lower end of described installing rack is provided with feeding rotating disk (303),Described feeding rotating disk (303) be arranged above multiple first positioning needle (306),The lower section of described feeding rotating disk (303) connects the first ratchet mechanism (304) and multiple push rod (308),Described first ratchet mechanism (304) is connected with the 3rd cylinder (305),And drive realization automatically to rotate switching by described 3rd cylinder (305),Described push rod (308) lower section connects motor (307),And drive described push rod (8) to realize moving up and down by motor (307).
Projection welder multistation feeding, discharge machine the most according to claim 5, it is characterised in that: described first positioning needle (306) is specifically provided with 5 and the most uniform.
Projection welder multistation feeding, discharge machine the most according to claim 5, it is characterized in that: the rubber top heart (309) is installed in described vacuum cup (302), the described rubber top heart (309) is specifically configured to hollow structure, in order to extracting vacuum absorption projection welding part (5).
nullOn projection welder multistation the most according to claim 1、Blanking machine,It is characterized in that: described blanking assembly (4) includes link、4th cylinder (401) and magnet sucking disc (402),Described link is connected on the Cam splitter (202) of described multistation platform (2),Described 4th cylinder (401) is arranged on the top of described link,Described magnet sucking disc (402) is connected with the working end of described 4th cylinder (401),The lower end of described link is provided with blanking rotating disk (403),Described blanking rotating disk (403) be arranged above multiple second positioning needle (404),The lower section of described blanking rotating disk (403) connects the second ratchet mechanism (406),Described second ratchet mechanism (406) is connected with the 5th cylinder (405),And drive realization automatically to rotate switching by described 5th cylinder (405).
nullOn projection welder multistation the most according to claim 8、Blanking machine,It is characterized in that: described magnet sucking disc (402) is specifically configured to mechanical type adsorbent equipment,Including samarium cobalt magnet (402-1)、Magnet frame (402-2),Described samarium cobalt magnet (402-1) is arranged on the lower end of described magnet frame (402-2),The top of described magnet frame (402-2) connects pad (402-5),The periphery of magnet frame (402-2) is disposed with brake(-holder) block (402-3) from the top down、Adjusting nut (402-9)、Connecting plate (402-4) and sleeve pipe (402-8),Described magnet frame (402-2) moves up and snaps in described brake(-holder) block (402-3),Sliding bearing (402-7) it is provided with between described connecting plate (402-4) and described magnet frame (402-2),The bottom of described sliding bearing (402-7) is connected with the top of described sleeve pipe (402-8),Spring (402-6) it is provided with between described sleeve pipe (402-8) and described magnet frame (402-2),Described connecting plate (402-4) is connected with described 4th cylinder (401),And driven by described 4th cylinder (401) and to realize projection welding part (5) and separate with described samarium cobalt magnet (402-1).
Projection welder multistation feeding, discharge machine the most according to claim 2, it is characterised in that: the fixing seat (101) of described base assembly (1) is installed together with projection welder (6) by connecting bolt (7).
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