CN205380328U - Metal material system of processing - Google Patents

Metal material system of processing Download PDF

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Publication number
CN205380328U
CN205380328U CN201520964733.7U CN201520964733U CN205380328U CN 205380328 U CN205380328 U CN 205380328U CN 201520964733 U CN201520964733 U CN 201520964733U CN 205380328 U CN205380328 U CN 205380328U
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China
Prior art keywords
electrode
metal material
flat plate
axis
upper flat
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Expired - Fee Related
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CN201520964733.7U
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Chinese (zh)
Inventor
王艺颖
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Chongqing Tuozhuo Metal Material Co Ltd
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Chongqing Tuozhuo Metal Material Co Ltd
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Priority to CN201520964733.7U priority Critical patent/CN205380328U/en
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Publication of CN205380328U publication Critical patent/CN205380328U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a metal material system of processing, electrode system that it was provided with the power and was connected with the source phase, electrode system include flat electrode and matched with anchor clamps electrode with it, are provided with electrically conductive magnetic between anchor clamps electrode and last flat electrode, and anchor clamps electrode and last flat electrode are connected with two electrodes of power respectively, still being provided with directly over last flat electrode and utilizing operational system institute driven magnetic pole, the magnetic pole can be wantonly to the removal directly over last flat electrode, still be provided with the control system who is connected respectively with power and operational system, be provided with flush bonding processor, supply circuit, man -machine interchange platform, DA circuit, PLC circuit and video monitoring system in the control system, carry out secondary operation to filiform metal material, realize the change of filiform metal material surface or structure to can automatic carry out filiform metal material secondary operation, can be real -time monitor processing state, thereby realize safe processing's purpose.

Description

A kind of metal material processing system
Technical field
This utility model relates to technical field of metal, specifically, is a kind of metal material processing system.
Background technology
Metal material refers to metallic element or the general designation of the material with metallic character being main composition with metallic element.Including simple metal, alloy, metal material intermetallic compound and special metal material etc..
Metal material is generally divided into ferrous metal, non-ferrous metal and special metal material.
1. ferrous metal is also known as ferrous materials, including the ingot iron of iron content more than 90%, the cast iron of carbon containing 2%~4%, the carbon containing carbon steel less than 2%, and the structural steel of various uses, rustless steel, heat resisting steel, high temperature alloy, Precise Alloy etc..The ferrous metal of broad sense also includes chromium, manganese and alloy thereof.
2. non-ferrous metal refers to all metals beyond deironing, chromium, manganese and alloy thereof, it is generally divided into light metal, heavy metal, noble metal, semimetal, rare metal and rare earth metal etc., the intensity of non-ferrous alloy and hardness are generally high than simple metal, and resistance is big, temperature-coefficient of electrical resistance is little.
3. special metal material includes structural metallic material and the functional metal materials of different purposes.Wherein there are the amorphous metallic material obtained by rapid condensation technique and quasi-crystalline substance, crystallite, nano crystal metal material etc.;Also specific function alloy and the metal-base composites etc. such as stealthy, resistant to hydrogen, superconduction, shape memory, wear-resisting, damping.
And thread metal material is as the one in metal material, it is widely used in various occasion, but it is the use scope of the thread metal material improving single material further, generally require and the thread metal material after molding is carried out secondary operations, accordingly, a set of practicality and automatically controlling, can many-sided system of processing thread metal material being modified or change structure, needed for actually urgent.
Utility model content
The purpose of this utility model is in that to provide a kind of metal material processing system, thread metal material can be carried out secondary operations, and the change of thread metal material surface or structure can be realized, and can automatization carry out thread metal material secondary operations, simultaneously when thread metal material is carried out secondary operations, for electro-discharge machining pattern, it is to avoid occur owing to failing electric discharge in time, and occur that the situation of processing accident occurs;In the process of processing, it is possible to real-time is monitored machining state, thus realizing the purpose of processed safely.
This utility model is achieved through the following technical solutions: a kind of metal material processing system, it is provided with power supply and the electrode system being connected with power supply, described electrode system includes upper flat plate electrode and jigs electrode with matching, between described jigs electrode and upper flat plate electrode, it is provided with conductive magnetic powder, described jigs electrode and upper flat plate electrode be connected with two electrodes of power supply respectively;Being additionally provided with, in the surface of described upper flat plate electrode, the magnetic pole utilizing operation system to drive, described magnetic pole can arbitrarily to movement directly over upper flat plate electrode;It is additionally provided with the control system being connected respectively with power supply and operation system, flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system it is provided with in described control system, described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operation system respectively.
Further for realizing this utility model better, it is possible to increase the process performance of flush bonding processor, it particularly is provided with following structure: be additionally provided with, in described control system, the memory circuitry being connected with flush bonding processor.
Further for realizing this utility model better, magnetic pole can be made to move in the X-axis direction above upper flat plate electrode, it particularly is provided with following structure: be provided with X-axis in described operation system and run system and for driving X-axis to run the X-axis motor of system, described X-axis motor is connected with PLC circuit, and described X-axis is run system and is connected with magnetic pole.
Further for realizing this utility model better, magnetic pole can be made to move along Y direction above upper flat plate electrode, it particularly is provided with following structure: being additionally provided with Y-axis in described operation system and run system and for driving Y-axis to run the y-axis motor of system, described y-axis motor is connected with PLC circuit;Described Y-axis is run system and is connected with magnetic pole.
Further for realizing this utility model better, it is possible to intelligentized jigs electrode and upper flat plate electrode are powered, it particularly is provided with following structure: described PLC circuit is also connected with the control circuit of power supply.
Further for realizing this utility model better, can be between electrode, supplement conductive magnetic powder, it particularly is provided with following structure: also including for the magnetic powder supply system supplementing conductive magnetic powder between described jigs electrode and upper flat plate electrode, described magnetic powder supply system is connected with PLC circuit.
Further for realizing this utility model better, timely the machining state of interelectrode conductive magnetic powder recoverable amount and thread metal material can be carried out sight to look into, change to supplement in time, it particularly is provided with following structure: described video monitoring system is arranged on described metal material processing system place machining area, and to have at least the shooting visual angle that a photographic head is arranged in video monitoring system be between described jigs electrode and upper flat plate electrode.
This utility model compared with prior art, has the following advantages and beneficial effect:
Thread metal material can be carried out secondary operations by this utility model, and the change of thread metal material surface or structure can be realized, and can automatization carry out thread metal material secondary operations, simultaneously when thread metal material is carried out secondary operations, for electro-discharge machining pattern, avoid the occurrence of owing to failing electric discharge in time, and occur that the situation of processing accident occurs;In the process of processing, it is possible to real-time is monitored machining state, thus realizing the purpose of processed safely.
This utility model utilizes flush bonding processor can further reduce control system footprint region as control core, and has well the characteristic of placement flexibly.
Photographic head is had for the conductive magnetic powder between jigs electrode and upper flat plate electrode and thread metal material are monitored in video monitoring system described in the utility model, it is thus possible to realize scene, nobody also can know processing stage and the conductive magnetic powder recoverable amount of thread metal material, it is to avoid process quality issue occurs.
Accompanying drawing explanation
Fig. 1 is control system diagram described in the utility model.
Fig. 2 is this utility model structure chart.
Wherein, 1-magnetic powder supply system, 2-upper flat plate electrode, 3-X axle runs system, the thread metal material of 4-, 5-jigs electrode, 6-magnetic pole, and 7-Y axle runs system, and 8-Y spindle motor, 9-X spindle motor, 10-power supply, 11-controls system.
Detailed description of the invention
Below in conjunction with embodiment, this utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Embodiment 1:
A kind of metal material processing system, as shown in Figure 1 and Figure 2, it is specifically arranged to following structure: it is provided with power supply 10 and the electrode system being connected with power supply 10, described electrode system includes upper flat plate electrode 2 and jigs electrode with matching 5, being provided with conductive magnetic powder between described jigs electrode 5 and upper flat plate electrode 2, described jigs electrode 5 and upper flat plate electrode 2 are connected with two electrodes of power supply 10 respectively;Be additionally provided with the magnetic pole 6 utilizing operation system to drive in the surface of described upper flat plate electrode 2, described magnetic pole 6 can arbitrarily to movement directly over upper flat plate electrode 2;It is additionally provided with the control system 11 being connected respectively with power supply 10 and operation system, flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system it is provided with in described control system 11, described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operation system respectively.
Embodiment 2:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realizing this utility model better, the process performance of flush bonding processor can be improved, as shown in Figure 1 and Figure 2, it particularly is provided with following structure: be additionally provided with, in described control system, the memory circuitry being connected with flush bonding processor.
Embodiment 3:
The present embodiment is at the enterprising one-step optimization in the basis of any of the above-described embodiment, further for realizing this utility model better, magnetic pole can be made to move in the X-axis direction above upper flat plate electrode, as shown in Figure 1 and Figure 2, it particularly is provided with following structure: be provided with X-axis in described operation system and run system 3 and for driving X-axis to run the X-axis motor 9 of system 3, described X-axis motor 9 is connected with PLC circuit, and described X-axis is run system 3 and is connected with magnetic pole 6.
Embodiment 4:
The present embodiment is at the enterprising one-step optimization in the basis of any of the above-described embodiment, further for realizing this utility model better, magnetic pole can be made to move along Y direction above upper flat plate electrode, as shown in Figure 1 and Figure 2, it particularly is provided with following structure: being additionally provided with Y-axis in described operation system and run system 7 and for driving Y-axis to run the y-axis motor 8 of system 7, described y-axis motor 8 is connected with PLC circuit;Described Y-axis is run system 7 and is connected with magnetic pole 6.
Embodiment 5:
The present embodiment is at the enterprising one-step optimization in the basis of any of the above-described embodiment, further for realizing this utility model better, intelligentized jigs electrode and upper flat plate electrode can be powered, as shown in Figure 1 and Figure 2, it particularly is provided with following structure: described PLC circuit is also connected with the control circuit of power supply 10.
Embodiment 6:
The present embodiment is at the enterprising one-step optimization in the basis of any of the above-described embodiment, further for realizing this utility model better, can be between electrode, supplement conductive magnetic powder, as shown in Figure 1 and Figure 2, it particularly is provided with following structure: also including for the magnetic powder supply system 1 supplementing conductive magnetic powder between described jigs electrode 5 and upper flat plate electrode 2, described magnetic powder supply system 1 is connected with PLC circuit.
Embodiment 7:
The present embodiment is at the enterprising one-step optimization in the basis of any of the above-described embodiment, further for realizing this utility model better, timely the machining state of interelectrode conductive magnetic powder recoverable amount and thread metal material can be carried out sight to look into, change to supplement in time, as shown in Figure 1 and Figure 2, it is specifically arranged to following structure: described video monitoring system is arranged on described metal material processing system place machining area, and to have at least the shooting visual angle that a photographic head is arranged in video monitoring system be between described jigs electrode 5 and upper flat plate electrode 2.
When design uses, the stacking of thread metal material 4 is fixed in the cavity of jigs electrode 5, and it is filled with conductive magnetic powder between jigs electrode 5 and upper flat plate electrode 2, conductive magnetic powder will be coated on each layer thread metal material 4 to be processed around automatically, and the surface of thread metal material 4 abundant with to be processed contacts.
Jigs electrode 5 and upper flat plate electrode 2 connect the positive and negative electrode of power supply 10 respectively;Magnetic pole 6 runs system 3 by X-axis and Y-axis is run system 7 and carried out appointing intentional movement above upper flat plate electrode 2, under the effect of magnetic pole 6 at the volley, the apparent motion of conductive magnetic powder thread metal material 4 relatively to be processed, and in the process of motion, thread metal material 4 is carried out electro-discharge machining, and consume owing to conductive magnetic powder exists, flush bonding processor is then utilized to form the control strategy of injected volume and adopt this policy control magnetic powder supply system 1, magnetic powder supply system 1 is made to carry out supplementing of conductive magnetic powder according to the injected volume set, it is to avoid processing liability accident occurs.
In the course of processing, being arranged on the video monitoring system in the machining area of metal material processing system place will monitor whole work flow and processing job state, it is to avoid processing accident occur.
Add man-hour, flush bonding processor as control system 11 core will carry out the issue of data process and instruction, then by DA circuit, digitized signal is converted to analogue signal, and utilize PLC circuit to video monitoring system, X-axis motor 9 and y-axis motor 8 are controlled, wherein, X-axis motor 9 provides kinetic energy for X-axis is run system 3, y-axis motor 8 provides kinetic energy for Y-axis is run system 7, magnetic pole 6 can be done above upper flat plate electrode 2 and appoint intentional movement, and drive conductive magnetic powder to run on the surface of thread metal material 4, reach the surface of thread metal material 4 is carried out structure of modification with this or modified wait process.
Control to use for convenience of staff, be additionally provided with the man-machine communication's platform for carrying out the dialogue of people and machine, facilitate staff to carry out order input with this or parameter arranges to wait and operates.
The above; it it is only preferred embodiment of the present utility model; not this utility model is done any pro forma restriction, every according to technical spirit of the present utility model, above example is made any simple modification, equivalent variations, each fall within protection domain of the present utility model.

Claims (7)

1. a metal material processing system, it is characterized in that: it is provided with power supply (10) and the electrode system being connected with power supply (10), described electrode system includes upper flat plate electrode (2) and jigs electrode with matching (5), between described jigs electrode (5) and upper flat plate electrode (2), it is provided with conductive magnetic powder, described jigs electrode (5) and upper flat plate electrode (2) be connected with two electrodes of power supply (10) respectively;Be additionally provided with the magnetic pole (6) utilizing operation system to drive in the surface of described upper flat plate electrode (2), described magnetic pole (6) can arbitrarily to movement directly over upper flat plate electrode (2);It is additionally provided with the control system (11) being connected respectively with power supply (10) and operation system, it is provided with flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system in described control system (11), described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operation system respectively.
2. a kind of metal material processing system according to claim 1, it is characterised in that: it is additionally provided with, in described control system, the memory circuitry being connected with flush bonding processor.
3. a kind of metal material processing system according to claim 2, it is characterized in that: be provided with X-axis in described operation system and run system (3) and be used for the X-axis motor (9) driving X-axis to run system (3), described X-axis motor (9) is connected with PLC circuit, and described X-axis is run system (3) and is connected with magnetic pole (6).
4. a kind of metal material processing system according to claim 3, it is characterized in that: being additionally provided with Y-axis in described operation system and run system (7) and be used for the y-axis motor (8) driving Y-axis to run system (7), described y-axis motor (8) is connected with PLC circuit;Described Y-axis is run system (7) and is connected with magnetic pole (6).
5. a kind of metal material processing system according to any one of claim 1-4, it is characterised in that: described PLC circuit is also connected with the control circuit of power supply (10).
6. a kind of metal material processing system according to claim 5, it is characterized in that: also including for the magnetic powder supply system (1) supplementing conductive magnetic powder between described jigs electrode (5) and upper flat plate electrode (2), described magnetic powder supply system (1) is connected with PLC circuit.
7. a kind of metal material processing system according to claim 6, it is characterized in that: described video monitoring system is arranged on described metal material processing system place machining area, and to have at least the shooting visual angle that a photographic head is arranged in video monitoring system be between described jigs electrode (5) and upper flat plate electrode (2).
CN201520964733.7U 2015-11-27 2015-11-27 Metal material system of processing Expired - Fee Related CN205380328U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520964733.7U CN205380328U (en) 2015-11-27 2015-11-27 Metal material system of processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520964733.7U CN205380328U (en) 2015-11-27 2015-11-27 Metal material system of processing

Publications (1)

Publication Number Publication Date
CN205380328U true CN205380328U (en) 2016-07-13

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN205380328U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106799526A (en) * 2017-04-01 2017-06-06 广东商鼎智能设备有限公司 The control system and spark-erosion machine tool of spark-erosion machine tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106799526A (en) * 2017-04-01 2017-06-06 广东商鼎智能设备有限公司 The control system and spark-erosion machine tool of spark-erosion machine tool
CN106799526B (en) * 2017-04-01 2019-02-12 广东商鼎智能设备有限公司 The control system and spark-erosion machine tool of spark-erosion machine tool

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160713

Termination date: 20161127

CF01 Termination of patent right due to non-payment of annual fee