CN105397213A - Metal material machining system - Google Patents
Metal material machining system Download PDFInfo
- Publication number
- CN105397213A CN105397213A CN201510853193.XA CN201510853193A CN105397213A CN 105397213 A CN105397213 A CN 105397213A CN 201510853193 A CN201510853193 A CN 201510853193A CN 105397213 A CN105397213 A CN 105397213A
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- CN
- China
- Prior art keywords
- electrode
- metal material
- plate electrode
- flat plate
- upper flat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/04—Electrodes specially adapted therefor or their manufacture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/10—Supply or regeneration of working media
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention discloses a metal material machining system. The metal material machining system is provided with a power source and an electrode system connected to the power source. The electrode system comprises an upper plate electrode and a clamp electrode matched with the upper plate electrode, electricity-conductive magnetic powder is arranged between the clamp electrode and the upper plate electrode, and the clamp electrode and the upper plate electrode are connected to two electrodes of the power source respectively. A magnetic pole driven by an operation system is arranged right above the upper plate electrode and can freely move in the space right above the upper plate electrode. The metal material machining system is further provided with a control system connected to the power source and the operation system, and an embedded processor, a power supply circuit, a man-machine communication platform, a DA circuit, a PLC circuit and a video monitoring system are arranged in the control system. According to the system, secondary machining can be carried out on filament-shaped metal material for changing the surface or the structure of the filament-shaped metal material and can be carried out automatically, the machining state can be monitored in real time, and therefore safety machining can be realized.
Description
Technical field
The present invention relates to technical field of metal, specifically, is a kind of metal material processing system.
Background technology
Metal material refers to metallic element or the general designation with the material of metallic character that is main formation with metallic element.Comprise simple metal, alloy, metal material intermetallic compound and special metal material etc.
Metal material is divided into ferrous metal, non-ferrous metal and special metal material usually.
1. ferrous metal is also known as ferrous materials, comprises the ingot iron of iron content more than 90%, the cast iron of carbon containing 2% ~ 4%, the carbon steel that carbon containing is less than 2%, and the structural steel of various uses, stainless steel, heat resisting steel, high temperature alloy, Precise Alloy etc.The ferrous metal of broad sense also comprises chromium, manganese and alloy thereof.
2. non-ferrous metal refers to all metals beyond deironing, chromium, manganese and alloy thereof, usually light metal, heavy metal, noble metal, semimetal, rare metal and rare earth metal etc. are divided into, the intensity of non-ferrous alloy and hardness are generally high than simple metal, and resistance is large, temperature-coefficient of electrical resistance is little.
3. special metal material comprises structural metallic material and the functional metal materials of different purposes.Wherein there is the amorphous metallic material obtained by rapid condensation technique, and accurate crystalline substance, crystallite, nano crystal metal material etc.; Specific function alloy and the metal-base composites etc. such as stealthy, resistant to hydrogen, superconduction, shape memory, wear-resisting, damping in addition.
And thread metal material is as the one in metal material, be widely used in various occasion, but be the scope of application of the thread metal material improving single material further, often need to carry out secondary operations to the thread metal material after shaping, accordingly, a set of practicality and automatically controlling, many-sidedly can carry out modification to thread metal material or changes the system of processing of structure, real in needed for urgently.
Summary of the invention
The object of the present invention is to provide a kind of metal material processing system, secondary operations can be carried out to thread metal material, and the change of thread metal material surface or structure can be realized, and can automation carry out thread metal material secondary operations, simultaneously when carrying out secondary operations to thread metal material, for electric discharge cooked mode, avoid occurring owing to failing electric discharge in time, and occur that the situation of processing accident occurs; In the process of processing, can be real-time machining state be monitored, thus the object realizing processed safely.
The present invention is achieved through the following technical solutions: a kind of metal material processing system, the electrode system that it is provided with power supply and is connected with power supply, described electrode system comprises upper flat plate electrode and jigs electrode with matching, between described jigs electrode and upper flat plate electrode, be provided with conductive magnetic powder, described jigs electrode and upper flat plate electrode respectively with two Electrode connection of power supply; Directly over described upper flat plate electrode, be also provided with the magnetic pole utilizing operational system to drive, described magnetic pole can arbitrarily to movement directly over upper flat plate electrode; Also be provided with the control system be connected with power supply and operational system respectively, flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system is provided with in described control system, described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operational system respectively.
Further for realize the present invention better, the handling property of flush bonding processor can be improved, be provided with following structure especially: in described control system, also be provided with the memory circuitry be connected with flush bonding processor.
Further for realize the present invention better, magnetic pole can be made to move in the X-axis direction above upper flat plate electrode, be provided with following structure especially: be provided with X-axis operational system in described operational system and for driving the X-axis motor of X-axis operational system, described X-axis motor is connected with PLC circuit, and described X-axis operational system is connected with magnetic pole.
Further for realize the present invention better, magnetic pole can be made to move along Y direction above upper flat plate electrode, be provided with following structure especially: be also provided with Y-axis operational system in described operational system and for driving the y-axis motor of Y-axis operational system, described y-axis motor is connected with PLC circuit; Described Y-axis operational system is connected with magnetic pole.
Further for realize the present invention better, intelligentized jigs electrode and upper flat plate electrode can be powered, be provided with following structure especially: described PLC circuit is also connected with the control circuit of power supply.
Further for realize the present invention better, can be supplement conductive magnetic powder between electrode, be provided with following structure especially: also comprise for the magnetic supply system to conductive magnetic powder supplementary between described jigs electrode and upper flat plate electrode, described magnetic supply system is connected with PLC circuit.
Further for realize the present invention better, sight can be carried out to the machining state of interelectrode conductive magnetic powder recoverable amount and thread metal material timely to look into, change to supplement in time, be provided with following structure especially: described video monitoring system is arranged on described metal material processing system place machining area, and the shooting visual angle having at least a camera to arrange in video monitoring system is between described jigs electrode and upper flat plate electrode.
The present invention compared with prior art, has the following advantages and beneficial effect:
The present invention can carry out secondary operations to thread metal material, and the change of thread metal material surface or structure can be realized, and can automation carry out thread metal material secondary operations, simultaneously when carrying out secondary operations to thread metal material, for electric discharge cooked mode, avoid occurring owing to failing electric discharge in time, and occur that the situation of processing accident occurs; In the process of processing, can be real-time machining state be monitored, thus the object realizing processed safely.
The present invention utilizes flush bonding processor further can reduce control system occupation of land region as control core, and has well the characteristic of placing flexibly.
Camera is had for monitoring the conductive magnetic powder between jigs electrode and upper flat plate electrode and thread metal material in video monitoring system of the present invention, thus can realize on-the-spot nobody also can know processing stage and the conductive magnetic powder recoverable amount of thread metal material, avoid occurring process quality issue.
Accompanying drawing explanation
Fig. 1 is control system figure of the present invention.
Fig. 2 is structure chart of the present invention.
Wherein, 1-magnetic supply system, 2-upper flat plate electrode, 3-X axle operational system, the thread metal material of 4-, 5-jigs electrode, 6-magnetic pole, 7-Y axle operational system, 8-Y spindle motor, 9-X spindle motor, 10-power supply, 11-control system.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1:
A kind of metal material processing system, as shown in Figure 1 and Figure 2, be arranged to following structure especially: the electrode system that it is provided with power supply 10 and is connected with power supply 10, described electrode system comprises upper flat plate electrode 2 and jigs electrode with matching 5, between described jigs electrode 5 and upper flat plate electrode 2, be provided with conductive magnetic powder, described jigs electrode 5 and upper flat plate electrode 2 respectively with two Electrode connection of power supply 10; Directly over described upper flat plate electrode 2, be also provided with the magnetic pole 6 utilizing operational system to drive, described magnetic pole 6 can arbitrarily to movement directly over upper flat plate electrode 2; Also be provided with the control system 11 be connected with power supply 10 and operational system respectively, flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system is provided with in described control system 11, described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operational system respectively.
Embodiment 2:
The present embodiment is at the enterprising one-step optimization in the basis of above-described embodiment, further for realize the present invention better, the handling property of flush bonding processor can be improved, as shown in Figure 1 and Figure 2, following structure is provided with especially: in described control system, be also provided with the memory circuitry be connected with flush bonding processor.
Embodiment 3:
The present embodiment is at the enterprising one-step optimization in the basis of above-mentioned any embodiment, further for realize the present invention better, magnetic pole can be made to move in the X-axis direction above upper flat plate electrode, as shown in Figure 1 and Figure 2, be provided with following structure especially: be provided with X-axis operational system 3 in described operational system and for driving the X-axis motor 9 of X-axis operational system 3, described X-axis motor 9 is connected with PLC circuit, and described X-axis operational system 3 is connected with magnetic pole 6.
Embodiment 4:
The present embodiment is at the enterprising one-step optimization in the basis of above-mentioned any embodiment, further for realize the present invention better, magnetic pole can be made to move along Y direction above upper flat plate electrode, as shown in Figure 1 and Figure 2, be provided with following structure especially: be also provided with Y-axis operational system 7 in described operational system and for driving the y-axis motor 8 of Y-axis operational system 7, described y-axis motor 8 is connected with PLC circuit; Described Y-axis operational system 7 is connected with magnetic pole 6.
Embodiment 5:
The present embodiment is at the enterprising one-step optimization in the basis of above-mentioned any embodiment, further for realize the present invention better, intelligentized jigs electrode and upper flat plate electrode can be powered, as shown in Figure 1 and Figure 2, following structure is provided with especially: described PLC circuit is also connected with the control circuit of power supply 10.
Embodiment 6:
The present embodiment is at the enterprising one-step optimization in the basis of above-mentioned any embodiment, further for realize the present invention better, can be supplement conductive magnetic powder between electrode, as shown in Figure 1 and Figure 2, be provided with following structure especially: also comprise for the magnetic supply system 1 to conductive magnetic powder supplementary between described jigs electrode 5 and upper flat plate electrode 2, described magnetic supply system 1 is connected with PLC circuit.
Embodiment 7:
The present embodiment is at the enterprising one-step optimization in the basis of above-mentioned any embodiment, further for realize the present invention better, sight can be carried out to the machining state of interelectrode conductive magnetic powder recoverable amount and thread metal material timely to look into, change to supplement in time, as shown in Figure 1 and Figure 2, be arranged to following structure especially: described video monitoring system is arranged on described metal material processing system place machining area, and the shooting visual angle having at least a camera to arrange in video monitoring system is between described jigs electrode 5 and upper flat plate electrode 2.
When designing use, by in stacked for thread metal material 4 cavity being fixed on jigs electrode 5, and conductive magnetic powder is filled with between jigs electrode 5 and upper flat plate electrode 2, conductive magnetic powder will be coated on each layer thread metal material 4 to be processed around, the surface contact of thread metal material 4 abundant and to be processed automatically.
Jigs electrode 5 and upper flat plate electrode 2 connect the positive and negative electrode of power supply 10 respectively; Magnetic pole 6 carries out appointing intention movement by X-axis operational system 3 and Y-axis operational system 7 above upper flat plate electrode 2, under the effect of magnetic pole 6 at the volley, the apparent motion of conductive magnetic powder thread metal material 4 relatively to be processed, and in the process of motion, electric discharge processing is carried out to thread metal material 4, and consume because conductive magnetic powder exists, flush bonding processor is then utilized to form the control strategy of injected volume and adopt this policy control magnetic supply system 1, make magnetic supply system 1 carry out supplementing of conductive magnetic powder according to the injected volume of setting, avoid occurring processing liability accident.
In process, the video monitoring system be arranged in the machining area of metal material processing system place will monitor whole work flow and processing job state, avoid occurring processing accident.
Add man-hour, flush bonding processor as control system 11 core will carry out the issue of data processing and instruction, then by DA circuit, digitized signal is converted to analog signal, and utilize PLC circuit to video monitoring system, X-axis motor 9 and y-axis motor 8 control, wherein, X-axis motor 9 is for providing kinetic energy to X-axis operational system 3, y-axis motor 8 is for providing kinetic energy to Y-axis operational system 7, magnetic pole 6 can be done above upper flat plate electrode 2 and appoint intention movement, and drive conductive magnetic powder to run on the surface of thread metal material 4, reach with this and process such as structure of modification or modification is carried out to the surface of thread metal material 4.
Control to use for convenience of staff, being also provided with the man-machine communication's platform for carrying out human and computer dialogue, facilitating staff to carry out the operations such as order input or optimum configurations with this.
The above is only preferred embodiment of the present invention, and not do any pro forma restriction to the present invention, every any simple modification, equivalent variations done above embodiment according to technical spirit of the present invention, all falls within protection scope of the present invention.
Claims (7)
1. a metal material processing system, it is characterized in that: the electrode system that it is provided with power supply (10) and is connected with power supply (10), described electrode system comprises upper flat plate electrode (2) and jigs electrode with matching (5), between described jigs electrode (5) and upper flat plate electrode (2), be provided with conductive magnetic powder, described jigs electrode (5) and upper flat plate electrode (2) respectively with two Electrode connection of power supply (10); Directly over described upper flat plate electrode (2), be also provided with the magnetic pole (6) utilizing operational system to drive, described magnetic pole (6) can arbitrarily to movement directly over upper flat plate electrode (2); Also be provided with the control system (11) be connected with power supply (10) and operational system respectively, flush bonding processor, power supply circuits, man-machine communication's platform, DA circuit, PLC circuit and video monitoring system is provided with in described control system (11), described flush bonding processor is connected with power supply circuits, man-machine communication's platform and DA circuit respectively, described DA circuit connects PLC circuit, and described PLC circuit connects video monitoring system and operational system respectively.
2. a kind of metal material processing system according to claim 1, is characterized in that: in described control system, be also provided with the memory circuitry be connected with flush bonding processor.
3. a kind of metal material processing system according to claim 2, it is characterized in that: be provided with X-axis operational system (3) in described operational system and for driving the X-axis motor (9) of X-axis operational system (3), described X-axis motor (9) is connected with PLC circuit, and described X-axis operational system (3) is connected with magnetic pole (6).
4. a kind of metal material processing system according to claim 3, it is characterized in that: be also provided with Y-axis operational system (7) in described operational system and for driving the y-axis motor (8) of Y-axis operational system (7), described y-axis motor (8) is connected with PLC circuit; Described Y-axis operational system (7) is connected with magnetic pole (6).
5. a kind of metal material processing system according to any one of claim 1-4, is characterized in that: described PLC circuit is also connected with the control circuit of power supply (10).
6. a kind of metal material processing system according to claim 5, it is characterized in that: also comprise for the magnetic supply system (1) to conductive magnetic powder supplementary between described jigs electrode (5) and upper flat plate electrode (2), described magnetic supply system (1) is connected with PLC circuit.
7. a kind of metal material processing system according to claim 6, it is characterized in that: described video monitoring system is arranged on described metal material processing system place machining area, and the shooting visual angle having at least a camera to arrange in video monitoring system is between described jigs electrode (5) and upper flat plate electrode (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510853193.XA CN105397213A (en) | 2015-11-27 | 2015-11-27 | Metal material machining system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510853193.XA CN105397213A (en) | 2015-11-27 | 2015-11-27 | Metal material machining system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105397213A true CN105397213A (en) | 2016-03-16 |
Family
ID=55463145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510853193.XA Pending CN105397213A (en) | 2015-11-27 | 2015-11-27 | Metal material machining system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105397213A (en) |
-
2015
- 2015-11-27 CN CN201510853193.XA patent/CN105397213A/en active Pending
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20160316 |