CN205270500U - Adopt clean energy production and ability grid -connected electricity generation's metal material system of processing - Google Patents

Adopt clean energy production and ability grid -connected electricity generation's metal material system of processing Download PDF

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Publication number
CN205270500U
CN205270500U CN201520950720.4U CN201520950720U CN205270500U CN 205270500 U CN205270500 U CN 205270500U CN 201520950720 U CN201520950720 U CN 201520950720U CN 205270500 U CN205270500 U CN 205270500U
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China
Prior art keywords
metal material
processing system
metallic substance
connects
plc
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Expired - Fee Related
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CN201520950720.4U
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Chinese (zh)
Inventor
王艺颖
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Chongqing Tuozhuo Metal Material Co Ltd
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Chongqing Tuozhuo Metal Material Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The utility model discloses an adopt clean energy production and ability grid -connected electricity generation's metal material system of processing, it is provided with distribution system, the crooked processing system of metal material, metal material aligns processing system, video monitoring system, PLC controller and industrial control host, crooked processing system of metal material and metal material aligning processing system all are connected with video monitoring system, crooked processing system of metal material and metal material aligning processing system all are connected with the PLC controller, the crooked processing system of metal material connects metal material aligning processing system, industrial control host connects video monitoring system, still being provided with the photovoltaic board, inlet collector, the lightning protection that connect gradually and hitting control box, power control circuit and inverter circuit, inverter circuit connects industrial control host and distribution system respectively, under the condition of current energy shortage, can utilize renewable energy to supply power and process production metal material, the loss of the effectual reduction energy has the characteristic of environmental protection and energy saving.

Description

Adopt the metal material processing system that clean energy is produced and can be generated electricity by way of merging two or more grid systems
Technical field
The utility model relates to technical field of metal, specifically, is the metal material processing system adopting clean energy to produce and can generate electricity by way of merging two or more grid systems.
Background technology
Metallic substance refers to metallic element or taking metallic element as the general designation of the material with metallic character of main formation. Comprise pure metal, alloy, metallic substance intermetallic compound and special metal material etc.
Metallic substance is divided into ferrous metal, non-ferrous metal and special metal material usually.
1. ferrous metal is also known as ferrous materials, comprises the technically pure iron of iron content more than 90%, containing the cast iron of carbon 2%��4%, is less than the carbon steel of 2% containing carbon, and the structure iron of various purposes, stainless steel, high temperature steel, superalloy, Precise Alloy etc. The ferrous metal of broad sense also comprises chromium, manganese and alloy thereof.
2. non-ferrous metal refers to all metals beyond deironing, chromium, manganese and alloy thereof, usually light metal, heavy metal, precious metal, semi-metal, rare metal and rare earth metal etc. it are divided into, the intensity of non-ferrous alloy and hardness are generally high than pure metal, and resistance is big, temperature coefficient of resistance is little.
3. special metal material comprises structural metallic material and the functional metal materials of different purposes. Wherein there is the amorphous metallic material obtained by rapid condensation technique, and accurate crystalline substance, crystallite, nano crystal metal material etc.; Specific function alloy and the metal-base composites etc. such as stealthy, resistant to hydrogen, superconduction, shape memory, wear-resisting, damping in addition.
Practical novel content
The purpose of this utility model is to provide the metal material processing system adopting clean energy to produce and can generate electricity by way of merging two or more grid systems, when existing energy shortage, renewable energy source can be utilized to carry out power supply processing metallic substance, effectively reduce energy loss, there is the characteristic of environmental protection and energy saving.
The utility model is achieved through the following technical solutions: adopt the metal material processing system that clean energy is produced and can be generated electricity by way of merging two or more grid systems, it is provided with power distribution system, metallic substance bending process system, metallic substance straightening processing system, video frequency monitoring system, PLC and industrial control host, described industrial control host connects PLC, described PLC connects power distribution system, described power distribution system is connected with metallic substance bending process system and metallic substance straightening processing system respectively, described metallic substance bending process system and metallic substance straightening processing system are all connected with video frequency monitoring system, described metallic substance bending process system and metallic substance straightening processing system are all connected with PLC, described metallic substance bending process system connection metal material straightening processing system, described industrial control host connects video frequency monitoring system, also being provided with power supply system, be provided with the photovoltaic panel connected successively, the device that confluxes, anti-lightning strike controlling box, Energy control circuit and inversion circuit in described power supply system, described inversion circuit connects industrial control host and power distribution system respectively.
Further is realize the utility model better, the metallic substance needing processing can be bent according to demand, and effectively can carry out intelligentized monitoring processing by video frequency monitoring system when carrying out bending machining, it is provided with following structure especially: in described metallic substance bending process system, be provided with the first servomotor and bending mechanism, described power distribution system connects the first servomotor, described first servomotor connects PLC and bending mechanism respectively, and described bending mechanism connects video frequency monitoring system and metallic substance straightening processing system respectively.
Further is realize the utility model better, the metallic substance of processing can will be needed to carry out aligning processing according to demand, and carry out aligning add man-hour can effectively by video frequency monitoring system carry out intelligentized monitoring processing, it is provided with following structure especially: in described metallic substance straightening processing system, be provided with the 2nd servomotor connected successively and roller straightening mechanism, described power distribution system connects the 2nd servomotor, described 2nd servomotor connects PLC, and described roller straightening mechanism connects video frequency monitoring system and bending mechanism respectively.
Further is realize the utility model better, can block by the metallic substance after straightening processing according to design requirements, and add man-hour blocking, intelligentized monitoring processing can be carried out by video frequency monitoring system, avoid empty section of appearance, miss industrial accident generations such as cutting, being provided with following structure especially: also comprise cut-out motor mechanism, described cut-out motor mechanism is connected with roller straightening mechanism, video frequency monitoring system and PLC respectively.
Further is realize the utility model better, can by the machining state signal back industrial control host of bending mechanism, cut-out motor mechanism, so that industrial control host can carry out the new setting of Processing Strategies timely or change current Processing Strategies in real time, being provided with following structure especially: also comprise signal feedback circuit, described signal feedback circuit is connected with industrial control host with bending mechanism, cut-out motor mechanism respectively.
Further is realize the utility model better, in-situ processing personnel can be facilitated in the process of processing to the control of processing rhythm, and machined parameters can be changed in real time, to reducing the production rate of defect ware as much as possible, it is provided with following structure especially: the keyboard matrix also comprising touch panel device and being attached thereto, described touch panel device is connected with PLC.
Further is realize the utility model better, can unnecessary electric energy be carried out grid-connected, thus create new economic benefit, and it being provided with following structure especially: in described power supply system, be also provided with grid-connected system, described grid-connected system connects Energy control circuit.
The utility model compared with prior art, has the following advantages and useful effect:
The utility model is when existing energy shortage, it is possible to utilizes renewable energy source to carry out power supply processing metallic substance, effectively reduces energy loss, have the characteristic of environmental protection and energy saving.
The utility model can intelligent automaticization carry out metal material processing, by work flow during streamline, the metallic substance needed is processed, and effectively in conjunction with video surveillance technology in the process carrying out metal material processing, each procedure of processing is carried out real-time monitoring, avoid system of processing air transport occurring or work safety accident occurs, utilize PLC technology simultaneously, carry out the NC postprocessing management of system of processing, can avoid occurring that the situation of control operation by mistake occurs, thus reach the object of the operation system of processing of optimization, also can meet the necessary requirement of client simultaneously.
Accompanying drawing explanation
Fig. 1 is the utility model system architecture figure.
Fig. 2 is power supply system structure iron described in the utility model.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail, but enforcement mode of the present utility model is not limited to this.
Embodiment 1:
Adopt the metal material processing system that clean energy is produced and can be generated electricity by way of merging two or more grid systems, such as Fig. 1, shown in Fig. 2, it is arranged to following structure especially: it is provided with power distribution system, metallic substance bending process system, metallic substance straightening processing system, video frequency monitoring system, PLC and industrial control host, described industrial control host connects PLC, described PLC connects power distribution system, described power distribution system is connected with metallic substance bending process system and metallic substance straightening processing system respectively, described metallic substance bending process system and metallic substance straightening processing system are all connected with video frequency monitoring system, described metallic substance bending process system and metallic substance straightening processing system are all connected with PLC, described metallic substance bending process system connection metal material straightening processing system, described industrial control host connects video frequency monitoring system, also being provided with power supply system, be provided with the photovoltaic panel connected successively, the device that confluxes, anti-lightning strike controlling box, Energy control circuit and inversion circuit in described power supply system, described inversion circuit connects industrial control host and power distribution system respectively.
When designing use, described photovoltaic panel is multiple, sun power is converted to electric energy by described photovoltaic panel, the electric energy of photovoltaic panel is converged by the device that confluxes, and transfer in Energy control circuit by anti-lightning strike controlling box safety and stability, part electric energy is also alternating-current by inversion circuit conversion and supplies power distribution system and industrial control host by Energy control circuit so that electric energy can be loaded in metallic substance bending process system and metallic substance straightening processing system by power distribution system, makes both work; Also make industrial control host work on power simultaneously.
Described industrial computer is for the formation of Processing Strategies and metallic substance bending process system and metallic substance straightening processing system is controlled by PLC, the machining state information simultaneously formed in metallic substance bending process system and the metallic substance straightening processing system course of processing also will feed back in industrial control host by PLC, and Processing Strategies is adjusted timely by industrial control host according to feedback information.
Metallic substance bending process system and metallic substance straightening processing system are controlled respectively so that it is carry out the processing of metallic substance according to the requirement of Processing Strategies after receiving the Processing Strategies that industrial control host issues by described PLC in conjunction with power distribution system; And the status signal of the course of processing also will feed back in industrial computer by PLC, the Processing Strategies of metallic substance bending process system and metallic substance straightening processing system is regulated by industrial computer by real-time for the information more fed back, thus avoid the rising of defect ware rate, also save process period simultaneously.
Described metallic substance bending process system is for carrying out bending machining to metallic substance to be processed, metallic substance after processing will be transported in metallic substance straightening processing system and carry out straightening processing, thus produce the metal structure of needs, it is preferable that the utility model metallic substance to be processed be sheet material structure.
Described video frequency monitoring system is used for the enforcement machining state to metallic substance bending process system, metallic substance straightening processing system etc. and monitors, avoid because occurring during unattended duty that unloaded situation occurs, it is possible to can the place in Timeliness coverage problem source when defect ware or industrial accident occur.
Embodiment 2:
The present embodiment is the basic enterprising one-step optimization at above-described embodiment, further is realize the utility model better, the metallic substance needing processing can be bent according to demand, and effectively can carry out intelligentized monitoring processing by video frequency monitoring system when carrying out bending machining, such as Fig. 1, shown in Fig. 2, it is provided with following structure especially: in described metallic substance bending process system, be provided with the first servomotor and bending mechanism, described power distribution system connects the first servomotor, described first servomotor connects PLC and bending mechanism respectively, described bending mechanism connects video frequency monitoring system and metallic substance straightening processing system respectively.
PLC will control the power supply of the first servomotor according to Processing Strategies, so that the first servomotor controls bending mechanism according to Processing Strategies, and metallic substance to be processed is carried out bending machining, metallic substance after bending machining is good will be transported in metallic substance straightening processing system to carry out aligning processing, and the status signal of the course of processing adding man-hour of the first servomotor will by PLC feedback meeting industrial control host, the machining state information of real-time bending mechanism also also will be fed back in industrial control host by video frequency monitoring system simultaneously, the status signal of the course of processing adding man-hour according to the first servomotor and the machining state information of real-time bending mechanism are formed new Processing Strategies by industrial control host, to reducing the production rate of defect ware, and improve working (machining) efficiency.
Embodiment 3:
The present embodiment is the basic enterprising one-step optimization at above-described embodiment, further is realize the utility model better, the metallic substance of processing can will be needed to carry out aligning processing according to demand, and carry out aligning add man-hour can effectively by video frequency monitoring system carry out intelligentized monitoring processing, such as Fig. 1, shown in Fig. 2, it is provided with following structure especially: in described metallic substance straightening processing system, be provided with the 2nd servomotor connected successively and roller straightening mechanism, described power distribution system connects the 2nd servomotor, described 2nd servomotor connects PLC, described roller straightening mechanism connects video frequency monitoring system and bending mechanism respectively.
The metallic substance to be processed that metallic substance after being bent by bending mechanism or direct requirement carry out straightening processing will be transported in metallic substance straightening processing system and carry out straightening processing, PLC will control the power supply of the 2nd servomotor according to Processing Strategies, carry out aligning processing so that the 2nd servomotor controls roller straightening mechanism according to Processing Strategies to metallic substance to be processed, and the status signal of the course of processing adding man-hour of the 2nd servomotor will by PLC feedback meeting industrial control host, the machining state information of real-time roller straightening mechanism also also will be fed back in industrial control host by video frequency monitoring system simultaneously, the machining state information of the status signal of the course of processing adding man-hour according to the 2nd servomotor and real-time roller straightening mechanism is formed new Processing Strategies by industrial control host, to reducing the production rate of defect ware, and improve working (machining) efficiency.
Embodiment 4:
Further is realize the utility model better, can block by the metallic substance after straightening processing according to design requirements, and add man-hour blocking, intelligentized monitoring processing can be carried out by video frequency monitoring system, avoid empty section of appearance, miss industrial accident generations such as cutting, as shown in Figure 1 and Figure 2, being provided with following structure especially: also comprise cut-out motor mechanism, described cut-out motor mechanism is connected with roller straightening mechanism, video frequency monitoring system and PLC respectively.
Metallic substance after roller straightening mechanism processes will be blocked as required length as requested by cutting off motor mechanism.
Embodiment 5:
The present embodiment is the basic enterprising one-step optimization at above-described embodiment, further is realize the utility model better, can by bending mechanism, cut off in the machining state signal back industrial control host of motor mechanism, so that industrial control host can carry out the new setting of Processing Strategies timely or change current Processing Strategies in real time, such as Fig. 1, shown in Fig. 2, it is provided with following structure especially: also comprise signal feedback circuit, described signal feedback circuit respectively with bending mechanism, cut off motor mechanism to be connected with industrial control host, when having blocked or after bending process completes, signal feedback circuit by feedback signal in industrial control host, so that industrial control host sends new Processing Strategies, carry out the metal material processing of a new round.
Embodiment 6:
The present embodiment is the basic enterprising one-step optimization in above-mentioned any embodiment, further is realize the utility model better, in-situ processing personnel can be facilitated in the process of processing to the control of processing rhythm, and machined parameters can be changed in real time, to reducing the production rate of defect ware as much as possible, as shown in Figure 1 and Figure 2, shown in, it is provided with following structure especially: the keyboard matrix also comprising touch panel device and being attached thereto, described touch panel device is connected with PLC. Described touch panel device can facilitate site technology personnel to carry out on-the-spot control, and owing to adopting touch-screen, make site technology personnel directly can realize field control by touch-screen, and the keyboard matrix designed, the site technology personnel that can conveniently be not suitable for touch-screen applications carry out field control, also maybe also can carry out field control when occurring that touch-screen control is malfunctioning.
Embodiment 7:
The present embodiment is the basic enterprising one-step optimization in above-mentioned any embodiment, further is realize the utility model better, can unnecessary electric energy be carried out grid-connected, thus create new economic benefit, as shown in Figure 1 and Figure 2, being provided with following structure especially: be also provided with grid-connected system in described power supply system, described grid-connected system connects Energy control circuit.
The above; it it is only better embodiment of the present utility model; not the utility model is done any restriction in form, every above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations, all fall within protection domain of the present utility model.

Claims (8)

1. adopt the metal material processing system that clean energy is produced and can be generated electricity by way of merging two or more grid systems, it is characterized in that: it is provided with power distribution system, metallic substance bending process system, metallic substance straightening processing system, video frequency monitoring system, PLC and industrial control host, described industrial control host connects PLC, described PLC connects power distribution system, described power distribution system is connected with metallic substance bending process system and metallic substance straightening processing system respectively, described metallic substance bending process system and metallic substance straightening processing system are all connected with video frequency monitoring system, described metallic substance bending process system and metallic substance straightening processing system are all connected with PLC, described metallic substance bending process system connection metal material straightening processing system, described industrial control host connects video frequency monitoring system, also being provided with power supply system, be provided with the photovoltaic panel connected successively, the device that confluxes, anti-lightning strike controlling box, Energy control circuit and inversion circuit in described power supply system, described inversion circuit connects industrial control host and power distribution system respectively.
2. the metal material processing system that employing clean energy according to claim 1 is produced and can be generated electricity by way of merging two or more grid systems, it is characterized in that: in described metallic substance bending process system, be provided with the first servomotor and bending mechanism, described power distribution system connects the first servomotor, described first servomotor connects PLC and bending mechanism respectively, and described bending mechanism connects video frequency monitoring system and metallic substance straightening processing system respectively.
3. the metal material processing system that employing clean energy according to claim 2 is produced and can be generated electricity by way of merging two or more grid systems, it is characterized in that: in described metallic substance straightening processing system, be provided with the 2nd servomotor connected successively and roller straightening mechanism, described power distribution system connects the 2nd servomotor, described 2nd servomotor connects PLC, and described roller straightening mechanism connects video frequency monitoring system and bending mechanism respectively.
4. the metal material processing system that employing clean energy according to claim 3 is produced and can be generated electricity by way of merging two or more grid systems, it is characterized in that: also comprise cut-out motor mechanism, described cut-out motor mechanism is connected with roller straightening mechanism, video frequency monitoring system and PLC respectively.
5. the metal material processing system that employing clean energy according to claim 4 is produced and can be generated electricity by way of merging two or more grid systems, it is characterized in that: also comprise signal feedback circuit, described signal feedback circuit is connected with industrial control host with bending mechanism, cut-out motor mechanism respectively.
6. the metal material processing system that employing clean energy according to the arbitrary item of claim 1-5 is produced and can be generated electricity by way of merging two or more grid systems, it is characterised in that: the keyboard matrix also comprising touch panel device and being attached thereto, described touch panel device is connected with PLC.
7. the metal material processing system that employing clean energy according to claim 6 is produced and can be generated electricity by way of merging two or more grid systems, it is characterised in that: being also provided with grid-connected system in described power supply system, described grid-connected system connects Energy control circuit.
8. the metal material processing system that employing clean energy according to the arbitrary item of claim 1-5 is produced and can be generated electricity by way of merging two or more grid systems, it is characterised in that: being also provided with grid-connected system in described power supply system, described grid-connected system connects Energy control circuit.
CN201520950720.4U 2015-11-25 2015-11-25 Adopt clean energy production and ability grid -connected electricity generation's metal material system of processing Expired - Fee Related CN205270500U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520950720.4U CN205270500U (en) 2015-11-25 2015-11-25 Adopt clean energy production and ability grid -connected electricity generation's metal material system of processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520950720.4U CN205270500U (en) 2015-11-25 2015-11-25 Adopt clean energy production and ability grid -connected electricity generation's metal material system of processing

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Publication Number Publication Date
CN205270500U true CN205270500U (en) 2016-06-01

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Granted publication date: 20160601

Termination date: 20161125