CN205362001U - Water bores check -out set - Google Patents
Water bores check -out set Download PDFInfo
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- CN205362001U CN205362001U CN201520986653.1U CN201520986653U CN205362001U CN 205362001 U CN205362001 U CN 205362001U CN 201520986653 U CN201520986653 U CN 201520986653U CN 205362001 U CN205362001 U CN 205362001U
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Abstract
The utility model discloses a water bores check -out set, including the frame, be provided with a swivel mount in the frame, the swivel mount is rotated by its actuating mechanism drive, is provided with the inspection station and rejects the station around the swivel mount, is fixed with a plurality of tooling plate with the detachable mode on this swivel mount, these tooling plate respectively with the inspection station with reject the setting of station one -to -one, last being equipped with of tooling plate is used for holding and fix a position the hole of inlaying of waiting to examine the water brill, should inlay the hole is the back taper hole, perhaps should inlay the hole and have partial or complete reverse taper surface, wherein, be provided with detection device on the inspection station, be provided with removing devices on the rejection station. This scheme avoided prior art by the manual work carry on that the artifical intensity of labour that a grain inspection exists is big, inefficiency and false drop rate high scheduling problem.
Description
Technical field
This utility model relates to crystal material manufacture field, especially water drilling manufacture field, particularly relates to a kind of water drilling for detecting water drilling crudy and removing waste brill and checks equipment.
Background technology
Water drilling, is after being melting into high lead crystal glass circle base type with many industrial chemicals, then through a kind of artificial diamond type product that grinding-polishing produces, be at present the most generally, the most common ornaments raw material.Water drilling can be divided into point subdrilling and the big class of bottoming drill two according to the shape of bottom, can be divided into according to mesa shape classification: common brill, abnormity bore.The profile that abnormity bores can be divided into again rhombus to bore (horse-eye stone), trapezoidal brill, satellite stone, water-drop-shaped brill, oval brill, octagonal brill etc..It is as follows that traditional sharp bottom water bores production technology:
(1) first with specialty smelting furnace, blank material carried out melting, then carry out vitreous humour molding with a kind of specialty mould, it is necessary to through strictly annealing, to guarantee its quality and mechanical performance.
(2) with specialty grinding and polishing equipment, water drilling blank is carried out polishing processing, including: feeding (include the fixture pin preheating → bread → upper pearl of sky fixture → bonding) → episphere grinding → episphere polishing → docking (include the fixture pin preheating → bread → fixture of sky fixture to supporting → fixture pin heating melt adhesive to empty fixture on the water drilling blank → fixture pin heating of another fixture is removed photoresist → Cooling fixture pin make to be adhesively fixed) → lower semisphere grinding → lower semisphere polishing → blanking (including fixture is heated remove photoresist → lower pearl and cleaning clamp pin), also include end face polishing processing if desired.
(3) polished water drilling blank is cleaned up, cleaned water drilling blank is placed under lamp and carries out desk checking, sort out defective products.
(4) plating last layer silver and protecting film in water drilling blank bottom surface, silver can increase its reflectance as reflecting layer, namely reflects brightness.Protection rete is used for protecting silver layer, it is to avoid flavescence etc. during silver layer contact air, it is therefore an objective to guarantee brightness and the use time of water drilling.
In above-mentioned production process, adopt and artificial the water drilling blank more than that polishing processing is good or plating is good put to lamp inspection removing waste brill, labor intensity is big, production efficiency is low, flase drop and missing inspection more.
The patent documentation that publication number is CN100484711A discloses a kind of water drilling end face polishing processing method, and procedure of processing is as follows: 1) cloth;2) plastics sucking moulding, plastics sucking moulding plastic sucking disc in tool disk card, plastic sucking disc is concave upright, and water drilling is vertically absorbed and fixed on plastic sucking disc bottom convex surface;3) end face grinding and polishing, plastic sucking disc is concave upright to be sleeved on polished machine, and the water drilling pointed end bottom plastic sucking disc carries out polishing processing on the grinding tool of square position;4) seal off.The program is by being plastic sucking disc by a fairly large number of water drilling blank plastics sucking moulding, thus realizing the disposable purpose that greater number of water drilling blank is carried out end face polishing processing, have that single process quantity is big, working (machining) efficiency is high, yields is high, material is without waste, equipment frock long service life, the advantage such as easy and simple to handle.
The patent documentation that publication number is CN101569447B discloses a kind of water drilling coating surface method, step is as follows: is unanimously arranged in multiple water drilling directions and is plastic sucking disc through plastics sucking moulding, being formed with multiple adsorption hole on one face of plastic sucking disc, the face of water drilling embeds in adsorption hole and fixes;Plastic sucking disc is inlayed a plating reflector layer of water drilling, and reflector layer is silver layer, aluminium lamination or layers of chrome;The one side of plastic sucking disc plating reflector layer is armor coated, and protective layer is fastness skin of paint, layers of copper or ormolu layer;Water drilling is separated taking-up from plastic sucking disc.The water drilling completing polishing processing is made a plastic sucking disc by the mode of plastics sucking moulding by the program, water drilling is fixed on plastic sucking disc, thus whole dish water drilling can be carried out plating, to improve working (machining) efficiency, ensure processing quality, reduce manual operation operation, to reduce workshop management difficulty.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this utility model is to provide a kind of water drilling and checks equipment, adopts detecting device that more water drilling product is checked automatically, adopts the water drilling product that device for eliminating automatic rejection quality is bad.
To achieve the above object, this utility model have employed following technical scheme:
A kind of water drilling inspection method, comprises the steps:
1) cloth bores;Unanimously being arranged in tool disk in multiple water drilling directions to be checked, tool disk is provided with multiple embedding hole, and the face of water drilling to be checked or bottom are embedded in embedding hole;
2) check;Water drilling to be checked in tool disk is carried out visual examination by detecting device, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;
3) reject;Device for eliminating obtains the relative position information of the described water drilling needing and rejecting from detecting device, and these need the water drilling rejected reject tool disk.
This utility model innovatively adopts frock disc type visual examination, large batch of water drilling direction to be checked is unanimously arranged in tool disk, with tool disk be visual examination carrier and inspection unit, avoid prior art big by the hand labor intensity manually carrying out a grain inspection existence, the problems such as efficiency is low and false drop rate is high, by detecting device, a large amount of water drillings in tool disk are carried out sync check, substantially increase inspection efficiency, and by device for eliminating, bore (defective water drilling blank) useless in tool disk is rejected, ensure processing quality, reduce manual operation, reduce workshop management difficulty, improve production efficiency.
In this utility model frock disc type inspection method, cloth bores step can adopt the vibration cloth rig and tool disk that use in plastics sucking moulding technique of the prior art, as disclosed in patent documentation that publication number is CN100484711A and CN101569447B.
In this utility model frock disc type inspection method, tool disk is a tabular disk body, tool disk can be circle can also be that other are variously-shaped for rectangle, square, polygon etc., tool disk can be independent parts can also be a part of structure on miscellaneous part, and tool disk can also is that to be assembled by multiple parts and formed.The card of tool disk is provided with embedding hole for holding with positioning water drilling to be checked (namely an embedding hole corresponding a water drilling).
In this utility model frock disc type inspection method, detecting device preferably employs mechanical vision inspection technology, Machine Vision Detection replaces human eye measure and judge with machine exactly, by machine vision product (i.e. image-pickup device, point CMOS and CCD two kinds) Target Transformation will be ingested become picture signal, send special image processing system to, according to pixel distribution and the information such as brightness, color, be transformed into digitized signal;These signals are carried out various computing to extract clarification of objective by picture system, and then control the device action at scene according to the result differentiated.So, the water drilling blank in whole tool disk can not only being carried out visual examination simultaneously, and recognition accuracy and efficiency are all higher, manufacturing cost is also reasonable.Detecting device can also adopt laser scanner technique, such as laser three-dimensional scanning, to obtain quality higher image even threedimensional model, very high inspection accuracy rate so can be obtained, certain manufacturing cost and use cost also can be higher, and checkability can be influenced by impact.
For the ease of water drilling is positioned, the embedding hole in above-mentioned tool disk is reverse taper hole or this embedding hole has part or complete inverted cone surface.Embedding hole in above-mentioned tool disk can be blind hole, but is provided with passage preferably in bottom embedding hole, in order to inhales the mode bored and picks brill.
The light source of Machine Vision Detection is except being arranged on lower section or the side-lower of above-mentioned tool disk, such as, bottom embedding hole in above-mentioned tool disk or be arranged below light source, so can serve as the light source of Machine Vision Detection, the profile making water drilling blank becomes apparent from accurately in the picture, this light source can be the LED light source of the corresponding LED chip of an embedding hole (through hole), it is also possible to be that entirely or partially tool disk shares a planar light source.The light source of Machine Vision Detection can also be arranged on above top or the side of tool disk, and the mode that light can pass through to reflect or reflect is via the industrial camera arriving the top being positioned at tool disk after water drilling blank.
In order to avoid the interference of tool disk further, the preferred coloured material of tool disk makes or surface has color, and color is preferably the color that black, blueness, redness etc. significantly can be distinguished with water drilling blank.Same in order to avoid the interference of external environment, it is possible to tool disk and industrial camera are arranged in camera bellows, the cone stopping ambient interference is set in other words between tool disk and industrial camera.
From the foregoing, it will be observed that described detecting device is preferred: include an industrial camera and a light source, tool disk, industrial camera and tool disk is set between industrial camera and light source and is connected by cone.The light that light source sends arrives industrial camera after water drilling blank, and industrial camera takes image, by the light levels of the water drilling blank on image and outer shape are distinguished and compared, and then draws the information whether profile of this water drilling blank is qualified.As preferably, using all or part of as cone of the embedding hole in tool disk, for instance, the degree of depth height more than water drilling in embedding hole is set so that water drilling to be checked can submerge in embedding hole completely.And in order to reject underproof water drilling blank, also need to underproof water drilling blank positional information in tool disk is carried out expliciting the position, preferably in tool disk arranges corresponding reference mark point or reference mark line, reference mark point or reference mark line preferably are in the image of industrial camera shooting can carry out the notable color distinguished or material with tool disk and water drilling to be checked, such detecting device sets up plane right-angle coordinate or angle coordinate system by these reference mark points or reference mark line, each water drilling blank is carried out position mark, this makes it possible to the relative position information obtaining underproof water drilling blank (needing the water drilling blank rejected) relative to tool disk.
In this utility model frock disc type inspection method, above-mentioned rejecting actuating mechanism can adopt water drilling blank from the mode directly siphoned away tool disk, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively, this rejecting actuating mechanism includes vaccum suction pipe, vaccum suction pipe is driven by cylinder or motor and moves close to or away from tool disk, vaccum suction pipe setting corresponding with the embedding hole in tool disk, vaccum suction pipe connects with suction mechanism;Wherein, the external diameter of vaccum suction pipe is more than the aperture of tool disk upper embedded hole, and the aperture of vaccum suction pipe is more than the external diameter of water drilling to be checked.So, when vaccum suction pipe pressure is attached in tool disk, the water drilling needing to reject is produced suction via vaccum suction pipe so that this water drilling is deviate from from the embedding hole tool disk and discharges through vaccum suction pipe by suction mechanism.
In addition, above-mentioned rejecting actuating mechanism can also adopt draws, tool disk, the mode removed again by water drilling blank, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively, this rejecting actuating mechanism includes vacuum cups, vacuum cups is provided with passage, this passage connects with suction mechanism, vacuum cups is driven by cylinder or motor and moves close to or away from tool disk, vacuum cups setting corresponding with the embedding hole in tool disk, vacuum cups connects with suction mechanism;Wherein, the passage aperture of vacuum cups is less than the external diameter of water drilling in tool disk.So, when vacuum cups pressure is attached on the water drilling of tool disk, the absorption affinity that vacuum cups is produced by air-breathing will need the water drilling absorption rejected fixing, vacuum cups is to moving away from tool disk direction thus needing the water drilling rejected to take away tool disk, and the water drilling of absorption is expelled to garbage collection box again through the mode lost heart or blow by vacuum cups.
As preferably, tool disk is bottom its embedding hole or is provided around passage, in order to inhales the mode bored and picks brill.
In this utility model frock disc type inspection method, above-mentioned water drilling to be checked can be after inclined plane milling and casting processing, the water drilling blank of (or not needing to carry out end face polishing processing) before end face polishing processing, and above-mentioned water drilling to be checked can also be the water drilling blank after end face polishing processing, before plating.Above-mentioned two situations are all that the water drilling blank to not yet plating carries out visual examination, are so possible not only to effective management and control polishing processing quality, improve product quality, and can avoid creeping into row plating to useless, reduce coating material loss.Certainly, above-mentioned water drilling to be checked can also is that the water drilling finished product after plating.
Situation based on above-mentioned three kinds of water drillings to be checked, water drilling inspection method of the present utility model can organically combine with the polishing processing method of plastic sucking disc form of the prior art and/or coating method, the tool disk that in the tool disk or plastics sucking moulding that plastics sucking moulding process uses, the drill-through journey of cloth uses is directly utilized when visual examination, thus the integral production technique of water drilling is improved, make water drilling end face grinding and polishing operation, water drilling plating operation and water drilling visual examination operation can form the automatic assembly line with plastic sucking disc/tool disk for flowing unit (carrier), avoid the hand labor intensity caused because of visual examination difficult point in prior art big, repeat the problems such as plastics sucking moulding, substantially increase production efficiency, fully ensure that converted products quality.
Therefore, the water drilling production technology in conjunction with this utility model water drilling inspection method can be following scheme:
Scheme one (not carrying out frock disc type end face grinding and polishing, a plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
5) water drilling blank is taken off from plastic sucking disc.
The program one, it is adaptable to be made without the water drilling product of end face polishing processing, or add the water drilling product having been carried out end face polishing processing man-hour at inclined plane milling and casting.The program one, frock disc type visual examination of the present utility model is combined with the plastic uptake disc type plating of prior art, after being unanimously arranged in tool disk by water drilling blank direction, the water drilling blank in tool disk first carrying out visual examination and removing waste bores, then plastics sucking moulding forms plastic sucking disc, save a drill-through journey of substandard cloth, improve production efficiency, be possible not only to effective management and control polishing processing quality, improve product quality, and can avoid creeping into row plating to useless, reduce coating material loss.As preferably, on the basis of the program one, the step (scheme two as following) that the water drilling product after completing plating is carried out frock disc type visual examination can also be increased, thus combine product inspection, further increase automaticity and production efficiency;Certainly, visual examination before can also saving plating on the basis of the program one, only frock disc type visual examination is used for product inspection operation (scheme three as following), this situation is only applicable under the good working condition of polishing processing quality to improve production efficiency, otherwise can cause bigger coating material loss.
Scheme two (not carrying out frock disc type end face grinding and polishing, a plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
5) water drilling blank is taken off from plastic sucking disc;
6) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
Scheme three (not carrying out frock disc type end face grinding and polishing, a plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the water drilling blank direction completing inclined plane milling and casting processing and plastics sucking moulding is plastic sucking disc, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
4) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.Scheme four (carrying out end face grinding and polishing, twice plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the multiple water drilling blank directions completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
6) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
7) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
8) water drilling blank is taken off from the second plastic sucking disc.
The program four, it is adaptable to need to carry out the water drilling product (especially tradition point bottom water bores) of plastic uptake disc type plating.The program four, combines frock disc type visual examination of the present utility model with the plastic uptake disc type plating of prior art, improves production efficiency, it is possible not only to effective management and control polishing processing quality, improve product quality, and can avoid creeping into row plating to useless, reduce coating material loss.As preferably, on the basis of the program four, the step (scheme five as following) that the water drilling product after completing plating is carried out frock disc type visual examination can also be increased, thus combine product inspection, further increase automaticity and production efficiency.Certainly, visual examination before can also saving plating on the basis of the program four, only frock disc type visual examination is used for product inspection operation (scheme six as following), this situation is only applicable under the good working condition of polishing processing quality to improve production efficiency, otherwise can cause bigger coating material loss.In addition, the inspection to inclined plane milling and casting crudy can also be increased, namely before end face polishing processing, water drilling blank is carried out visual examination (scheme seven as following), this situation when end face polishing processing quality better and stable when, it is also contemplated that save the visual examination step after end face polishing processing, to improve production efficiency.
Scheme five (carrying out end face grinding and polishing, twice plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the multiple water drilling blank directions completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out first time visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
6) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
7) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
8) water drilling blank is taken off from the second plastic sucking disc;
9) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
Scheme six (carrying out end face grinding and polishing, twice plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the water drilling blank direction completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple first adsorption hole, a point of water drilling blank embeds in the first adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) unanimously being arranged in water drilling blank direction and plastics sucking moulding is the second plastic sucking disc, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
6) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
7) water drilling blank is taken off from the second plastic sucking disc;
8) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.Scheme seven (carrying out end face grinding and polishing, twice plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the multiple water drilling blank directions completing inclined plane milling and casting processing are unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being the first plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
5) water drilling blank is taken off from the first plastic sucking disc;
6) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
7) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
8) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
9) water drilling blank is taken off from the second plastic sucking disc.
Scheme eight (carrying out end face grinding and polishing, a plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, a point of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on plastic sucking disc being carried out end face polishing processing, one end that water drilling blank is wrapped up by plastic sucking disc carries out polishing processing on the grinding tool of square position and forms end face, and the adsorption hole that plastic sucking disc is inlayed fixing water drilling blank is also formed through hole by polishing processing;
5) the water drilling blank on plastic sucking disc is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
6) water drilling blank is taken off from plastic sucking disc.
The program eight, is equally applicable to the water drilling product (especially tradition point bottom water bores) needing to carry out plastic uptake disc type end face polishing processing.The program eight, the plastic uptake disc type end face polishing processing of frock disc type visual examination of the present utility model and prior art and plastic uptake disc type plating are organically combined, only need a plastics sucking moulding process, compare scheme four and further increase production efficiency, it is possible not only to effective management and control polishing processing quality, improve product quality, and can avoid creeping into row plating to useless, reduce coating material loss.As preferably, on the basis of the program eight, the step (scheme nine as following) that the water drilling product after completing plating is carried out frock disc type visual examination can also be increased, thus combine product inspection, further increase automaticity and production efficiency.Certainly, visual examination before can also saving plating on the basis of the program eight, only frock disc type visual examination being used for product inspection operation, this situation is only applicable under the good working condition of polishing processing quality to improve production efficiency, otherwise can cause bigger coating material loss.
Scheme nine (carrying out end face grinding and polishing, a plastics sucking moulding):
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, a point of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on plastic sucking disc being carried out end face polishing processing, one end that water drilling blank is wrapped up by plastic sucking disc carries out polishing processing on the grinding tool of square position and forms end face, and the adsorption hole that plastic sucking disc is inlayed fixing water drilling blank is also formed through hole by polishing processing;
5) the water drilling blank on plastic sucking disc is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
6) water drilling blank is taken off from plastic sucking disc;
7) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
In above-mentioned water drilling production technology, after inclined plane milling and casting processing and end face polishing processing, if water drilling or plastic sucking disc are dirty, it is necessary to first carry out blowing, the cleaning such as washing, then carry out visual examination and plating;Therefore, it is possible to increase cleaning process when necessary in above-mentioned production technology, to improve inspection accuracy, product quality etc..It is of course also possible to increase the visual examination step of other forms in above-mentioned production technology, or increase other process producing needs.
From above-mentioned water drilling production technology known, tool disk in this utility model frock disc type inspection method can be the tool disk used in end face grinding and polishing method of the prior art and coating method, therefore, inspection equipment for implementing this utility model frock disc type inspection method can only complete the inspection step of this utility model method and reject step, and concrete scheme is as follows:
Scheme one:
A kind of water drilling checks equipment, including frame, frame is provided with a swivel mount, swivel mount is driven by mechanism and drives rotation, swivel mount is provided with at least one and checks station and at least one part eject station, this swivel mount is provided with at least two tool disk, these tool disk are arranged with inspection station and part eject station one_to_one corresponding respectively, the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface;Wherein, check and station is provided with detecting device, the water drilling being in the tool disk checked on station is carried out visual examination by this detecting device, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;Being provided with device for eliminating in part eject station, device for eliminating obtains the relative position information of the water drilling needing to reject being in the tool disk of part eject station from detecting device, and these need the water drilling rejected reject tool disk.
Preferred as the program, swivel mount is provided with at least one dismounting station, and this swivel mount, being provided with a tool disk on station opposite position with dismounting, dismounting station is room, it is easy to manually installed and disassembling fixture dish, or for being connected with other boards.So, dismounting tool disk need not take detection or pick the time of brill.
Preferred as the program, above-mentioned frame is provided with multiple part eject station, useless within the scope of zones of different in tool disk can creep into row rejecting by device for eliminating in so multiple part eject station respectively, it is to avoid the problems such as in a part eject station, device for eliminating structure is too fat to move, layout is limited, easy break-down and inconvenient maintenance.
Scheme two:
A kind of water drilling checks equipment, including frame, frame is provided with a fixed support, fixed support is provided with at least one detecting device and at least one device for eliminating, detecting device and device for eliminating are arranged below a tool disk, and this tool disk is driven by mechanism's driving and horizontally rotates, and the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface;Rotating by tool disk, centered by axle, tool disk is divided into multiple station region, each detecting device and device for eliminating are correspondingly arranged up and down with a station region of tool disk respectively;Wherein, the water drilling on the detecting device station region to locating thereunder carries out visual examination, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;Device for eliminating obtains the relative position information of the water drilling needing rejecting from detecting device, and these need the water drilling rejected reject tool disk.
For the ease of dismounting tool disk, as preferably, frame is provided with at least two tool disk, these tool disk are arranged on a moving component, and each tool disk is driven by its corresponding driving mechanism and rotates, moving component is to slide, to rotate or a tool disk is moved the lower section to detecting device and device for eliminating and other tool disk waits by the shuttling movement mode such as upset every time, and each tool disk passes sequentially through the lower section of detecting device and device for eliminating in the cyclic motion process of moving component.
Preferred as the program, above-mentioned fixed support is provided with multiple device for eliminating, diverse location useless on one station region of tool disk can creep into row rejecting by so multiple device for eliminating respectively, it is to avoid the problems such as device for eliminating structure is too fat to move, layout is limited, easy break-down and inconvenient maintenance.
Checking the preferred of equipment scheme as above-mentioned two water drilling, detecting device is for adopting machine vision detection device or laser three-dimensional scanning device.
The preferred of equipment scheme is checked as above-mentioned two water drilling, described detecting device includes an industrial camera and a light source, tool disk is between industrial camera and light source, industrial camera and tool disk are connected by cone, the light that light source sends arrives industrial camera after the water drilling blank in tool disk, industrial camera takes image, by the light levels of the water drilling blank on image and outer shape are distinguished and compared, and then draws the information whether profile of this water drilling blank is qualified.
As above-mentioned two water drilling check equipment scheme it is preferred that, tool disk arranges corresponding reference mark point or reference mark line, reference mark point or reference mark line are can to carry out the notable color distinguished with tool disk and water drilling to be checked in the image of industrial camera shooting, material or structure, detecting device sets up plane right-angle coordinate or angle coordinate system by these reference mark points or reference mark line, each water drilling to be checked is carried out position mark, thus obtaining the underproof water drilling to be checked (the needing the water drilling to be checked rejected) relative position information relative to tool disk.
As above-mentioned two water drilling check equipment scheme it is preferred that, be provided with light source bottom described embedding hole, so can serve as the light source of Machine Vision Detection so that the profile of water drilling blank becomes apparent from accurately in the picture;This light source can be the LED light source of the corresponding LED chip of an embedding hole (through hole), it is also possible to be that entirely or partially tool disk shares a planar light source.
In addition, the light source of Machine Vision Detection is except being arranged on lower section or the side-lower of above-mentioned tool disk, can also being arranged on above top or the side of tool disk, the mode that light can pass through to reflect or reflect is via the industrial camera arriving the top being positioned at tool disk after water drilling blank.Certainly, position is set can also the exchanging up and down of industrial camera and light source.
In order to avoid the interference of tool disk further, the preferred coloured material of tool disk makes or surface has color, and color is preferably the color that black, blueness, redness etc. significantly can be distinguished with water drilling blank.Same in order to avoid the interference of external environment, it is possible to tool disk and industrial camera are arranged in camera bellows, the cone stopping ambient interference is set in other words between tool disk and industrial camera.
The preferred of equipment scheme is checked as above-mentioned two water drilling, device for eliminating includes several and rejects actuating mechanism, and all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to eliminated tool disk by the water drilling blank being fixed in tool disk.
As above-mentioned two water drilling check equipment scheme it is preferred that, above-mentioned rejecting actuating mechanism can adopt water drilling blank from the mode directly siphoned away tool disk, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively, this rejecting actuating mechanism includes vaccum suction pipe, vaccum suction pipe is driven by cylinder or motor and moves close to or away from tool disk, vaccum suction pipe setting corresponding with the embedding hole in tool disk, vaccum suction pipe connects with suction mechanism;Wherein, the external diameter of vaccum suction pipe is more than the aperture of tool disk upper embedded hole, and the aperture of vaccum suction pipe is more than the external diameter of water drilling to be checked.So, when vaccum suction pipe pressure is attached in tool disk, the water drilling needing to reject is produced suction via vaccum suction pipe so that this water drilling is deviate from from the embedding hole tool disk and discharges through vaccum suction pipe by suction mechanism.
As above-mentioned two water drilling check equipment scheme it is preferred that, above-mentioned rejecting actuating mechanism can also adopt draws, tool disk, the mode removed again by water drilling blank, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively, this rejecting actuating mechanism includes vacuum cups, vacuum cups is provided with passage, this passage connects with suction mechanism, vacuum cups is driven by cylinder or motor and moves close to or away from tool disk, vacuum cups setting corresponding with the embedding hole in tool disk;Wherein, the passage aperture of vacuum cups is less than the external diameter of water drilling blank in tool disk.So, when vacuum cups pressure is attached on the water drilling blank of tool disk, the absorption affinity that vacuum cups is produced by air-breathing will need the water drilling blank absorption rejected fixing, vacuum cups is to moving away from tool disk direction thus needing the water drilling blank rejected to take away tool disk, and the water drilling blank of absorption is expelled to garbage collection box again through the mode lost heart or blow by vacuum cups.
As preferably, tool disk is bottom its embedding hole or is provided around passage, in order to inhales the mode bored and picks brill.
This utility model is owing to have employed above technical scheme, adopt frock disc type visual examination, can large batch of water drilling to be checked be arranged in a tool disk, with tool disk be visual examination carrier and inspection unit, avoid prior art big by the hand labor intensity manually carrying out a grain inspection existence, the problems such as efficiency is low and false drop rate is high, by detecting device, a large amount of water drillings in tool disk are carried out sync check, substantially increase inspection efficiency, and by device for eliminating, bore (defective water drilling blank) useless in tool disk is rejected, ensure processing quality, reduce manual operation, reduce workshop management difficulty, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation that this utility model water drilling checks the first embodiment of equipment;
Fig. 2 is the schematic diagram that this utility model rejects the first embodiment of actuating mechanism;
Fig. 3 is the schematic diagram that this utility model rejects actuating mechanism the second embodiment;
Fig. 4 is the structural representation that this utility model water drilling checks equipment the second embodiment;
Fig. 5 is the top view that this utility model water drilling checks equipment the second embodiment.
Detailed description of the invention
Being described below in detail embodiment of the present utility model, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish.The embodiment described below with reference to accompanying drawing is illustrative of, it is intended to be used for explaining this utility model, and it is not intended that to restriction of the present utility model.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of description this utility model and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more these features.In description of the present utility model, except as otherwise noted, " multiple " are meant that two or more, unless otherwise clear and definite restriction.
In this utility model, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly;Can be mechanically connected, it is also possible to be electrical connection;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to understand above-mentioned term concrete meaning in this utility model as the case may be.
In this utility model, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include the first and second features and directly contact, it is also possible to include the first and second features and be not directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include fisrt feature directly over second feature and oblique upper, or be merely representative of fisrt feature level height higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or be merely representative of fisrt feature level height less than second feature.
Embodiment 1:
A kind of water drilling as shown in Figure 1 checks equipment, including frame 11, frame 11 is provided with a swivel mount 21, swivel mount 21 is driven by mechanism and drives rotation, swivel mount 21 is provided with a dismounting station, an inspection station 311 and two part eject station 312,313, being fixed with four tool disk 201 on this swivel mount 21, these tool disk 201 are arranged with dismounting station, inspection station and part eject station one_to_one corresponding respectively, and tool disk 201 is provided with the embedding hole for holding and position water drilling to be checked;Wherein, check and station 311 is provided with detecting device, the water drilling being in the tool disk checked on station is carried out visual examination by this detecting device, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;Part eject station 312,313 is provided with device for eliminating, the relative position information of the water drilling that the needs that device for eliminating obtains in the tool disk being in part eject station from detecting device are rejected, and these need the water drilling rejected reject tool disk.
In the present embodiment, dismounting station is room, it is simple to manually installed and disassembling fixture dish, or for being connected with other boards.So, dismounting tool disk need not take detection or pick the time of brill.Frame is provided with multiple part eject station, useless within the scope of zones of different in tool disk can creep into row rejecting by device for eliminating in so multiple part eject station respectively, it is to avoid the problems such as in a part eject station, device for eliminating structure is too fat to move, layout is limited, easy break-down and inconvenient maintenance.Detecting device is for adopting machine vision detection device or laser three-dimensional scanning device.Tool disk adopts the mode such as locating dowel/hole, detent/projection to coordinate location to be fixed on swivel mount.
During visual examination, tool disk is first fixed on dismounting station, swivel mount rotates once, tool disk on dismounting station turns to inspection station, water drilling in this tool disk is carried out visual examination by detecting device, after completing inspection, swivel mount is rotated further by once, the tool disk checked on station turns to part eject station, device for eliminating bores according to the positional information removing waste of the water drilling blank needing to reject that detecting device provides, and after removing waste bores, swivel mount rotates once, tool disk in part eject station turns to dismounting station, artificial or machine tool disk are disassembled.While a station carries out corresponding actions, other stations also carry out respective action at the same time, it is achieved thereby that the serialization cycle operation checking and rejecting.
In the present embodiment, described detecting device includes an industrial camera and a light source, tool disk is positioned at the lower section of industrial camera and light source, industrial camera and tool disk are connected by cone, the light that light source sends arrives industrial camera after the water drilling blank in tool disk, industrial camera takes image, by the light levels of the water drilling blank on image and outer shape are distinguished and compared, and then draws the information whether profile of this water drilling blank is qualified.The card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, and this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface;Tool disk arranges corresponding reference mark point or reference mark line, reference mark point or reference mark line are can to carry out the color of notable differentiation, material or structure with tool disk and water drilling blank in the image of industrial camera shooting, detecting device sets up plane right-angle coordinate or angle coordinate system by these reference mark points or reference mark line, each water drilling blank is carried out position mark, thus obtaining the underproof water drilling blank (the needing the water drilling blank rejected) relative position information relative to tool disk.The preferred coloured material of tool disk makes or surface has color, and color is preferably the color that black, blueness, redness etc. significantly can be distinguished with water drilling blank.Same in order to avoid the interference of external environment, it is possible to tool disk and industrial camera are arranged in camera bellows, the cone stopping ambient interference is set in other words between tool disk and industrial camera.
In the present embodiment, device for eliminating includes several and rejects actuating mechanism, and all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to rejected by the water drilling blank being fixed in tool disk.
Above-mentioned rejecting actuating mechanism can adopt water drilling blank from the mode siphoned away tool disk, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism arranges it is thus possible to rejected by the water drilling blank being fixed in tool disk, the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface, as shown in Figure 2, this rejecting actuating mechanism includes vaccum suction pipe 306, vaccum suction pipe 306 is driven by cylinder 305 and moves close to or away from tool disk, vaccum suction pipe 306 setting corresponding with the embedding hole in tool disk 201, vaccum suction pipe connects with suction mechanism;Wherein, the external diameter of vaccum suction pipe is more than the aperture of tool disk upper embedded hole, and the aperture of vaccum suction pipe is more than the external diameter of water drilling blank.So, when vaccum suction pipe pressure is attached in tool disk, the water drilling needing to reject is produced suction via vaccum suction pipe so that this water drilling is deviate from from the embedding hole tool disk and discharges through vaccum suction pipe by suction mechanism.
Above-mentioned rejecting actuating mechanism can also adopt draws, tool disk, the mode removed again by water drilling blank, such as: a kind of device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively, the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface, as shown in Figure 3, this rejecting actuating mechanism includes vacuum cups 307, vacuum cups 307 is provided with passage, this passage connects with suction mechanism, vacuum cups is driven by cylinder 305 and moves close to or away from tool disk, vacuum cups setting corresponding with the embedding hole in tool disk 201;Wherein, the passage aperture of vacuum cups is less than the external diameter of water drilling blank.So, when vacuum cups pressure is attached on the water drilling of tool disk, the absorption affinity that vacuum cups is produced by air-breathing will need the water drilling absorption rejected fixing, vacuum cups is to moving away from tool disk direction thus needing the water drilling rejected to take away tool disk, and the water drilling of absorption is expelled to garbage collection box again through the mode lost heart or blow by vacuum cups.
Embodiment 2:
A kind of water drilling as shown in Figure 4, Figure 5 checks equipment, including frame 12, frame 12 is provided with a fixed support 122, fixed support 122 is provided with a detecting device and four device for eliminating, detecting device and device for eliminating are arranged below a tool disk, and this tool disk is driven by mechanism's driving and horizontally rotates, and the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface;Rotate by tool disk and centered by axle, tool disk is divided into multiple station region, one inspection area 322, rejecting region 323,324,325,326 for four respectively the water drilling blank of diverse location to be rejected, each detecting device and device for eliminating are correspondingly arranged up and down with a station region of tool disk respectively;Wherein, the water drilling on the detecting device station region to locating thereunder carries out visual examination, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;Device for eliminating obtains the relative position information of the water drilling needing rejecting from detecting device, and these need the water drilling rejected reject tool disk.
In the present embodiment, frame is provided with at least two tool disk, these tool disk are arranged on a moving component, and each tool disk is driven by its corresponding driving mechanism and rotates, moving component is to slide or a tool disk is moved the lower section to detecting device and device for eliminating and other tool disk waits by the shuttling movement mode such as rotation every time, and each tool disk passes sequentially through the lower section of detecting device and device for eliminating in the cyclic motion process of moving component.Above-mentioned fixed support is provided with multiple device for eliminating, diverse location useless on one station region of tool disk can creep into row rejecting by so multiple device for eliminating respectively, it is to avoid the problems such as device for eliminating structure is too fat to move, layout is limited, easy break-down and inconvenient maintenance.Other is arranged and the same or similar setting of embodiment 1.
Embodiment 3:
The water drilling of above-described embodiment 1 and embodiment 2 checks a kind of water drilling inspection method that equipment adopts, and comprises the steps:
1) cloth bores;Unanimously being arranged in tool disk in multiple water drilling directions to be checked, tool disk is provided with multiple embedding hole, and the face of water drilling to be checked or bottom are embedded in embedding hole;
2) check;Water drilling to be checked in tool disk is carried out visual examination by detecting device, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;
3) reject;Device for eliminating obtains the relative position information of the described water drilling needing and rejecting from detecting device, and these need the water drilling rejected reject tool disk.
Embodiment 4:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
5) water drilling blank is taken off from plastic sucking disc.
Embodiment 5:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
5) water drilling blank is taken off from plastic sucking disc;
6) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
Embodiment 6:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the water drilling blank direction completing inclined plane milling and casting processing and plastics sucking moulding is plastic sucking disc, the one side of this plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) water drilling blank is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
4) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.Embodiment 7:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the multiple water drilling blank directions completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
6) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
7) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
8) water drilling blank is taken off from the second plastic sucking disc.
Embodiment 8:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the multiple water drilling blank directions completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out first time visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
6) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
7) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
8) water drilling blank is taken off from the second plastic sucking disc;
9) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
Embodiment 9:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) unanimously being arranged in the water drilling blank direction completing inclined plane milling and casting processing and plastics sucking moulding is the first plastic sucking disc, the one side of this first plastic sucking disc is formed multiple first adsorption hole, a point of water drilling blank embeds in the first adsorption hole and fixes;
3) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
4) water drilling blank is taken off from the first plastic sucking disc;
5) unanimously being arranged in water drilling blank direction and plastics sucking moulding is the second plastic sucking disc, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
6) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
7) water drilling blank is taken off from the second plastic sucking disc;
8) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.Embodiment 10:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the multiple water drilling blank directions completing inclined plane milling and casting processing are unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being the first plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this first plastic sucking disc is formed multiple adsorption hole, the face of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on the first plastic sucking disc being carried out end face polishing processing, water drilling blank is not carried out polishing processing on the grinding tool of square position by one end of the first plastic sucking disc parcel and forms end face;
5) water drilling blank is taken off from the first plastic sucking disc;
6) the multiple water drilling blank directions completing end face polishing processing are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
7) being the second plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this second plastic sucking disc is formed multiple second adsorption hole, the face of water drilling blank embeds in the second adsorption hole and fixes;
8) the water drilling blank on the second plastic sucking disc is carried out plating, including: first the second plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described second plastic sucking disc plating reflector layer is armor coated;
9) water drilling blank is taken off from the second plastic sucking disc.
Embodiment 11:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, a point of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on plastic sucking disc being carried out end face polishing processing, one end that water drilling blank is wrapped up by plastic sucking disc carries out polishing processing on the grinding tool of square position and forms end face, and the adsorption hole that plastic sucking disc is inlayed fixing water drilling blank is also formed through hole by polishing processing;
5) the water drilling blank on plastic sucking disc is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
6) water drilling blank is taken off from plastic sucking disc.
Embodiment 12:
The water drilling utilizing above-described embodiment 1 and embodiment 2 checks a kind of water drilling production technology of equipment, comprises the steps:
A kind of water drilling production technology, comprises the steps:
1) water drilling blank is carried out inclined plane milling and casting processing;
2) the water drilling blank direction completing inclined plane milling and casting processing is unanimously arranged in tool disk, water drilling blank is carried out first time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk;
3) being plastic sucking disc by the water drilling blank plastics sucking moulding in tool disk, the one side of this plastic sucking disc is formed multiple adsorption hole, a point of water drilling blank embeds in adsorption hole and fixes;
4) the water drilling blank on plastic sucking disc being carried out end face polishing processing, one end that water drilling blank is wrapped up by plastic sucking disc carries out polishing processing on the grinding tool of square position and forms end face, and the adsorption hole that plastic sucking disc is inlayed fixing water drilling blank is also formed through hole by polishing processing;
5) the water drilling blank on plastic sucking disc is carried out plating, including: first plastic sucking disc is inlayed a plating reflector layer of water drilling blank;Again that the one side of described plastic sucking disc plating reflector layer is armor coated;
6) water drilling blank is taken off from plastic sucking disc;
7) the multiple water drilling blank directions completing plating are unanimously arranged in tool disk, water drilling blank is carried out second time visual examination, including: with detecting device, the water drilling blank in tool disk is carried out visual examination, find out the water drilling blank that existing defects needs to reject, and obtain these water drilling blank needing rejecting relative position informations in tool disk;Then, device for eliminating obtains the relative position information of the water drilling blank needing rejecting from detecting device, and these need the water drilling blank rejected reject tool disk.
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means in conjunction with this embodiment or example describe are contained at least one embodiment of the present utility model or example.In this manual, the schematic representation of above-mentioned term is not necessarily referring to identical embodiment or example.And, the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiments or example.
Although above it has been shown and described that embodiment of the present utility model, it is understandable that, above-described embodiment is illustrative of, it is not intended that to restriction of the present utility model, above-described embodiment can be changed in scope of the present utility model when without departing from principle of the present utility model and objective, revises, replace and modification by those of ordinary skill in the art.
Claims (9)
1. a water drilling checks equipment, it is characterized in that, including frame, frame is provided with a swivel mount, swivel mount is driven by mechanism and drives rotation, swivel mount is provided with at least one and checks station and at least one part eject station, this swivel mount is provided with at least two tool disk, these tool disk are arranged with inspection station and part eject station one_to_one corresponding respectively, the card of tool disk is provided with multiple embedding hole for holding and position water drilling to be checked, this embedding hole is reverse taper hole, or this embedding hole has partial or complete inverted cone surface;Wherein, check and station is provided with detecting device, the water drilling being in the tool disk checked on station is carried out visual examination by this detecting device, finds out the water drilling that existing defects needs to reject, and obtains these water drilling needing rejecting relative position informations in tool disk;Being provided with device for eliminating in part eject station, device for eliminating obtains the relative position information of the water drilling needing to reject being in the tool disk of part eject station from detecting device, and these need the water drilling rejected reject tool disk.
2. a kind of water drilling according to claim 1 checks equipment, it is characterized in that, swivel mount is provided with at least one dismounting station, this swivel mount is being provided with a tool disk with dismounting on station opposite position, described dismounting station is room, it is easy to manually installed and disassembling fixture dish, or for being connected with other boards.
3. a kind of water drilling according to claim 1 checks equipment, it is characterised in that be provided with multiple part eject station in frame, and the useless row that creeps within the scope of zones of different in tool disk is rejected by device for eliminating in multiple part eject station respectively.
4. a kind of water drilling according to claim 1 checks equipment, it is characterised in that detecting device adopts machine vision detection device or laser three-dimensional scanning device.
5. a kind of water drilling according to claim 1 checks equipment, it is characterised in that tool disk adopts locating dowel/hole or detent/projection mode to coordinate location to be fixed on swivel mount.
6. a kind of water drilling according to claim 1 checks equipment, it is characterized in that, described detecting device includes an industrial camera and a light source, tool disk is positioned at the lower section of industrial camera and light source, industrial camera and tool disk are connected by cone, the light that light source sends arrives industrial camera after the water drilling blank in tool disk, industrial camera takes image, by the light levels of the water drilling blank on image and outer shape are distinguished and compared, and then draw the information whether profile of this water drilling blank is qualified.
7. a kind of water drilling according to claim 6 checks equipment, it is characterized in that, tool disk arranges corresponding reference mark point or reference mark line, reference mark point or reference mark line are can to carry out the color of notable differentiation, material or structure with tool disk and water drilling to be checked in the image of industrial camera shooting, detecting device sets up plane right-angle coordinate or angle coordinate system by these reference mark points or reference mark line, each water drilling to be checked is carried out position mark, thus obtaining the underproof water drilling relative position information relative to tool disk.
8. a kind of water drilling according to claim 1 checks equipment, it is characterized in that, described device for eliminating, actuating mechanism is rejected including several, all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to rejected by the water drilling blank being fixed in tool disk, and this rejecting actuating mechanism includes vaccum suction pipe, and vaccum suction pipe is moved close to by air cylinder driven or away from tool disk, vaccum suction pipe setting corresponding with the embedding hole in tool disk, vaccum suction pipe connects with suction mechanism;Wherein, the external diameter of vaccum suction pipe is more than the aperture of tool disk upper embedded hole, and the aperture of vaccum suction pipe is more than the external diameter of water drilling blank.
9. a kind of water drilling according to claim 1 checks equipment, it is characterized in that, described device for eliminating, rejects actuating mechanism including several, and all corresponding with the embedding hole in the tool disk location of each rejecting actuating mechanism is arranged it is thus possible to the water drilling each to be checked that will be located in tool disk is rejected respectively;This rejecting actuating mechanism includes vacuum cups, and vacuum cups is provided with passage, and this passage connects with suction mechanism, and vacuum cups is moved close to by air cylinder driven or away from tool disk, vacuum cups setting corresponding with the embedding hole in tool disk;Wherein, the passage aperture of vacuum cups is less than the external diameter of water drilling blank.
Priority Applications (1)
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CN201520986653.1U CN205362001U (en) | 2015-12-02 | 2015-12-02 | Water bores check -out set |
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CN201520986653.1U CN205362001U (en) | 2015-12-02 | 2015-12-02 | Water bores check -out set |
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CN205362001U true CN205362001U (en) | 2016-07-06 |
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CN201520986653.1U Expired - Fee Related CN205362001U (en) | 2015-12-02 | 2015-12-02 | Water bores check -out set |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436099A (en) * | 2015-12-02 | 2016-03-30 | 虞雅仙 | Rhinestone inspection equipment |
WO2017101804A1 (en) * | 2015-12-17 | 2017-06-22 | 昇印光电(昆山)股份有限公司 | Device having decorative pattern |
CN110370851A (en) * | 2019-07-29 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of water drilling manufacturing process containing filming process |
US10696091B2 (en) | 2015-12-17 | 2020-06-30 | Shine Optoelectronics (Kunshan) Co., Ltd. | Apparatus having a decorative pattern |
-
2015
- 2015-12-02 CN CN201520986653.1U patent/CN205362001U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436099A (en) * | 2015-12-02 | 2016-03-30 | 虞雅仙 | Rhinestone inspection equipment |
WO2017101804A1 (en) * | 2015-12-17 | 2017-06-22 | 昇印光电(昆山)股份有限公司 | Device having decorative pattern |
US10696091B2 (en) | 2015-12-17 | 2020-06-30 | Shine Optoelectronics (Kunshan) Co., Ltd. | Apparatus having a decorative pattern |
CN110370851A (en) * | 2019-07-29 | 2019-10-25 | 浦江和平真空镀膜有限公司 | A kind of water drilling manufacturing process containing filming process |
CN110370851B (en) * | 2019-07-29 | 2020-06-09 | 浦江和平真空镀膜有限公司 | Water drill manufacturing process containing film coating process |
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