CN205289634U - A semi-automatic riveting device for socket copper parts - Google Patents
A semi-automatic riveting device for socket copper parts Download PDFInfo
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- CN205289634U CN205289634U CN201620027546.0U CN201620027546U CN205289634U CN 205289634 U CN205289634 U CN 205289634U CN 201620027546 U CN201620027546 U CN 201620027546U CN 205289634 U CN205289634 U CN 205289634U
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- riveted
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 229910052802 copper Inorganic materials 0.000 claims abstract description 61
- 239000010949 copper Substances 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000003825 pressing Methods 0.000 claims description 11
- 239000011230 binding agent Substances 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000032258 transport Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Insertion Pins And Rivets (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及金属铆合领域,具体涉及一种插座铜件半自动铆合装置。 The utility model relates to the field of metal riveting, in particular to a semi-automatic riveting device for socket copper parts.
背景技术 Background technique
插座是比较常见的一种生活工具,人们通过把电器的插头插入插座内,接通外部电源以便正常使用。因铜的导电性好,插座内部一般安装有铜件连接电源,铜件由不同形状的主件和配件铆合而成,传统的铜件铆合加工方法是,人工拿取主件和配件,把铜钉分别穿过主件、配件定位固定,再放到铆合机上铆合铜钉,使主件和配件固定一体。这种铆合方式有如下缺点:一是需要人工取放主件和配件,生产速度慢,单位时间铆合的铜件数量不能满足生产要求,因此需配备多人同时生产铆合铜件,增加了生产成本;二是铜钉体积较少,人工拿取铜钉插入主件、配件过程中,铜钉不好定位、易滑落,以至影响正常生产。 Socket is a relatively common tool for life. People insert the plug of an electrical appliance into the socket to connect to an external power source for normal use. Due to the good conductivity of copper, copper parts are generally installed inside the socket to connect the power supply. The copper parts are riveted by different shapes of main parts and accessories. The traditional riveting processing method of copper parts is to manually take the main parts and accessories. Pass the copper nails through the main part and accessories to fix them respectively, and then place them on the riveting machine to rivet the copper nails, so that the main part and accessories are fixed together. This riveting method has the following disadvantages: First, it needs to manually pick and place the main parts and accessories, the production speed is slow, and the number of riveted copper parts per unit time cannot meet the production requirements. Second, the volume of the copper nails is relatively small. During the process of manually taking the copper nails and inserting them into the main parts and accessories, the copper nails are not easy to locate and slip off, which affects normal production.
实用新型内容 Utility model content
为了解决上述问题,本实用新型提供一种生产快捷、结构合理的插座铜件半自动铆合装置,具体技术方案如下: In order to solve the above problems, the utility model provides a semi-automatic riveting device for socket copper parts with fast production and reasonable structure. The specific technical scheme is as follows:
一种插座铜件半自动铆合装置,包括工作台和安装在工作台上方的铆合机构,待铆合的铜件分为主件和配件,它还包括铜钉输送机构、配件送料机构、铆合座和铆合座移动机构,铆合座移动机构驱动铆合座在工作台上左右移动,铆合座设有固定配件的固定柱和供铜钉传送的料道槽,料道槽末端位于固定柱上,铜钉输送机构输送铜钉到铆合座的料道槽,配件送料机构输送配件到固定柱,配件穿入铜钉,铆合座右移,人工放入主件到铆合座,铆合机构铆合主件和配件。 A semi-automatic riveting device for socket copper parts, including a workbench and a riveting mechanism installed above the workbench. The copper pieces to be riveted are divided into main parts and accessories. It also includes a copper nail conveying mechanism, an accessory feeding mechanism, a riveting The moving mechanism of the joint seat and the riveting seat drives the riveting seat to move left and right on the workbench. On the fixed column, the copper nail conveying mechanism transports the copper nails to the feeder groove of the riveting seat, the accessory feeding mechanism transports the accessories to the fixed column, the accessories penetrate the copper nails, the riveting seat moves to the right, and the main part is manually put into the riveting seat. The riveting mechanism rivets the main parts and accessories.
优选的,所述铜钉输送机构包括振动盘、铜钉气缸和铜钉输送料道,振动盘安装在工作台左侧,振动盘有序的把铜钉输送到铜钉输送料道,铜钉输送料道连接料道槽,铜钉气缸活塞杆驱动铜钉从铜钉输送料道传送到料道槽。 Preferably, the copper nail conveying mechanism includes a vibrating plate, a copper nail cylinder and a copper nail conveying channel. The conveying channel is connected to the material channel groove, and the copper nail cylinder piston rod drives the copper nails to be transferred from the copper nail conveying material channel to the material channel groove.
优选的,所述配件送料机构包括配件气缸和配件放置座,配件放置座设有放置槽和配件料道,放置槽设置在配件放置座顶部,配件料道设置在配件放置座中部,配件从放置槽进入配件料道,配件气缸驱动配件从配件料道传送到固定柱。 Preferably, the accessory feeding mechanism includes an accessory cylinder and an accessory placing seat, and the accessory placing seat is provided with a placing groove and an accessory material channel, the placing groove is arranged on the top of the accessory placing seat, the accessory material channel is arranged in the middle of the accessory placing seat, and the accessory is placed from The slot enters the fitting channel, and the fitting cylinder drives the parts to be transferred from the fitting channel to the fixed column.
优选的,所述铆合座移动机构包括移动气缸和滑轨,滑轨横向固定安装于工作台,铆合座滑动连接滑轨,移动气缸活塞杆连接铆合座。 Preferably, the moving mechanism of the riveting seat includes a moving cylinder and a slide rail, the slide rail is fixedly installed on the workbench laterally, the riveting seat is slidably connected to the slide rail, and the piston rod of the moving cylinder is connected to the riveting seat.
优选的,所述铆合机构包括铆合气缸和压板,铆合气缸活塞杆连接压板,压板压合铜钉。 Preferably, the riveting mechanism includes a riveting cylinder and a pressing plate, the piston rod of the riveting cylinder is connected to the pressing plate, and the pressing plate presses the copper nail.
本实用新型的有益效果:采用本实用新型的半自动铆合装置时,铜钉输送机构把铜钉有序的输送到铆合座的料道槽,配件送料机构输送配件到固定柱,配件穿入铜钉,铆合座移动机构驱动驱动铆合座右移到达铆合机构下方,人工放入主件到铆合座,铆合机构铆合主件和配件,铆合过程自动化程度较高,生产速度快,相比于现有技术,无需人工插入铜钉,铜钉定位精准,不容易从主件和配件中滑落,产量由人工铆合的200个/小时增加到700个/小时,单位时间的产量大大增加,能很好的满足生产实际需要。 Beneficial effects of the utility model: when the semi-automatic riveting device of the utility model is adopted, the copper nail conveying mechanism sequentially transports the copper nails to the feed channel groove of the riveting seat, and the accessories feeding mechanism conveys the accessories to the fixed column, and the accessories penetrate into the Copper nails, the riveting seat moving mechanism drives the riveting seat to move right to the bottom of the riveting mechanism, manually put the main part into the riveting seat, and the riveting mechanism rivets the main part and accessories. The riveting process is highly automated and the production speed is high. Faster. Compared with the existing technology, there is no need to manually insert copper nails. The copper nails are positioned precisely and are not easy to slip off from the main parts and accessories. The output is increased from 200 pieces/hour of manual riveting to 700 pieces/hour. The output is greatly increased, which can well meet the actual needs of production.
附图说明 Description of drawings
图1是本实用新型的俯视简图; Fig. 1 is a top view diagram of the utility model;
图2是本实用新型的铆合座移动机构的立体示意图; Fig. 2 is a three-dimensional schematic diagram of the moving mechanism of the riveting seat of the present invention;
图3是本实用新型的配件放置座的立体示意图。 Fig. 3 is a three-dimensional schematic view of the accessory placement seat of the present invention.
图中,1-工作台;2-铆合座;21-固定柱;22-料道槽;31-振动盘;32-铜钉气缸;33-铜钉输送料道;41-配件气缸;42-配件放置座;421-放置槽;422-配件料道;51-移动气缸;52-滑轨;61-铆合气缸;62-压板。 In the figure, 1-workbench; 2-riveting seat; 21-fixed column; 22-feeder channel groove; 31-vibration plate; 32-copper nail cylinder; 33-copper nail delivery channel; 41-accessory cylinder; 42 -accessory placement seat; 421-placement groove; 422-accessory material channel; 51-moving cylinder; 52-slide rail; 61-riveting cylinder; 62-press plate.
具体实施方式 detailed description
下面结合附图,对本实用新型的具体实施方式做进一步说明: Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further:
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的位置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。 In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred position or element must have a specific orientation, to use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本发明中的具体含义。 In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention depending on the specific circumstances.
如图1和图2所示,一种插座铜件半自动铆合装置,包括工作台1和安装在工作台1上方的铆合机构,待铆合的铜件分为主件和配件,它还包括铜钉输送机构、配件送料机构、铆合座2和铆合座移动机构,铆合座移动机构驱动铆合座2在工作台上左右移动,铆合座2设有固定配件的固定柱21和供铜钉传送的料道槽22,料道槽22末端位于固定柱21上,铜钉输送机构输送铜钉到铆合座2的料道槽22,配件送料机构输送配件到固定柱21,配件穿入铜钉,铆合座2右移,人工放入主件到铆合座2,定位好主件和配件,铆合机构铆合铜钉,主件和配件固定一体,人工卸到已铆合好的铜件。 As shown in Figure 1 and Figure 2, a semi-automatic riveting device for socket copper parts includes a workbench 1 and a riveting mechanism installed above the workbench 1. The copper parts to be riveted are divided into main parts and accessories. It includes a copper nail conveying mechanism, an accessory feeding mechanism, a riveting seat 2 and a riveting seat moving mechanism, the riveting seat moving mechanism drives the riveting seat 2 to move left and right on the workbench, and the riveting seat 2 is provided with a fixing column 21 for fixing accessories And the feeding channel groove 22 for the copper nails to be conveyed, the end of the feeding channel groove 22 is located on the fixed column 21, the copper nail conveying mechanism transports the copper nails to the material channel groove 22 of the riveting seat 2, and the accessory feeding mechanism transports the accessories to the fixed column 21, Insert the accessories into the copper nails, move the riveting seat 2 to the right, manually put the main part into the riveting seat 2, position the main part and accessories, rive the copper nails with the riveting mechanism, fix the main part and accessories together, manually unload it to the Riveted copper parts.
铜钉输送机构包括振动盘31、铜钉气缸32和铜钉输送料道33,振动盘31安装在工作台1左侧,振动盘31有序的把铜钉输送到铜钉输送料道33,铜钉输送料道连接到铆合座2的料道槽22,铜钉气缸32活塞杆驱动铜钉从铜钉输送料道33传送到料道槽22。 The copper nail conveying mechanism includes a vibrating plate 31, a copper nail cylinder 32 and a copper nail conveying channel 33. The vibrating plate 31 is installed on the left side of the workbench 1, and the vibrating plate 31 transports the copper nails to the copper nail conveying channel 33 in an orderly manner. The copper nail conveying material path is connected to the material path groove 22 of the riveting seat 2, and the copper nail cylinder 32 piston rod drives the copper nail to be delivered to the material path groove 22 from the copper nail conveying material path 33.
如图1和图3所示,配件送料机构包括配件气缸41和配件放置座42,配件放置座42设有放置槽421和配件料道422,放置槽421设置在配件放置座42顶部,配件料道422设置在配件放置座42中部,配件从放置槽421进入配件料道422,配件气缸41驱动配件从配件料道422传送到固定柱21。 As shown in Figures 1 and 3, the accessory feeding mechanism includes an accessory cylinder 41 and an accessory placement seat 42. The accessory placement seat 42 is provided with a placement groove 421 and an accessory material channel 422, and the placement groove 421 is arranged on the top of the accessory placement seat 42. The channel 422 is arranged in the middle of the accessory placing seat 42 , the accessory enters the accessory material channel 422 from the placing groove 421 , and the accessory cylinder 41 drives the accessory to be transferred from the accessory material channel 422 to the fixing column 21 .
如图2所示,所述铆合座移动机构包括移动气缸51和滑轨52,滑轨52横向固定安装于工作台1,铆合座2滑动连接滑轨52,移动气缸活塞杆连接铆合座2,移动气缸51的活塞杆伸缩驱动铆合座2左右移动,从而使铆合座2在上配件的工位和铆合工位之间移动。铆合机构包括铆合气缸61和压板62,铆合气缸活塞杆连接压板62,压板62下移压合位于铆合座2上的铜钉,从而固定主件和配件。 As shown in Figure 2, the moving mechanism of the riveting seat includes a moving cylinder 51 and a slide rail 52, the slide rail 52 is fixedly installed on the workbench 1 laterally, the riveting seat 2 is slidably connected to the slide rail 52, and the piston rod of the moving cylinder is connected to the riveting Seat 2, the piston rod of moving cylinder 51 telescopically drives the riveting seat 2 to move left and right, so that the riveting seat 2 moves between the station of the upper fitting and the riveting station. The riveting mechanism includes a riveting cylinder 61 and a pressing plate 62, the piston rod of the riveting cylinder is connected to the pressing plate 62, and the pressing plate 62 moves down to press the copper nails on the riveting seat 2 to fix the main part and accessories.
本实用新型的工作原理:振动盘31把铜钉有序的输送到铜钉输送料道33,铜钉气缸32的活塞杆伸出把铜钉顶到铆合座2的料道槽22,人工把配件从放置槽421放置到配件料道422,配件气缸41的活塞杆伸出把配件顶到铆合座2的固定柱21上,配件悬空,铜钉位于悬空的配件下方,配件气缸41的活塞杆收缩,配件在自身重力自然下落,铜钉穿过配件的定位孔,移动气缸51驱动铆合座2右移到达铆合机构下方,人工放置主件到铆合座2上,主件穿过铜钉,铆合气缸61驱动压板62下移,铆合铆合座2上的主件和配件。 The working principle of the utility model: the vibrating plate 31 transports the copper nails to the copper nail delivery channel 33 in an orderly manner, and the piston rod of the copper nail cylinder 32 stretches out to push the copper nails to the material channel groove 22 of the riveting seat 2. Put the fittings from the placement slot 421 to the fittings channel 422, the piston rod of the fitting cylinder 41 stretches out to push the fittings onto the fixed column 21 of the riveting seat 2, the fittings are suspended, the copper nails are located under the suspended fittings, and the fittings of the cylinder 41 The piston rod shrinks, the accessory falls naturally under its own gravity, the copper nail passes through the positioning hole of the accessory, the moving cylinder 51 drives the riveting seat 2 to move to the right and reaches the bottom of the riveting mechanism, and the main part is manually placed on the riveting seat 2, and the main part wears Through the copper nail, the riveting cylinder 61 drives the pressing plate 62 to move down, and the main parts and accessories on the riveting seat 2 are riveted.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明,对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。 The above content is a further detailed description of the utility model in conjunction with specific preferred embodiments. It cannot be determined that the specific implementation of the utility model is only limited to these descriptions. Under the premise of the concept of the utility model, some simple deduction or replacement can also be made, which should be regarded as belonging to the protection scope of the utility model.
Claims (5)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108115070A (en) * | 2016-11-28 | 2018-06-05 | 镇江市丹徒区荣炳欣荣机械厂 | A kind of automation aluminium riveting set |
CN108188337A (en) * | 2018-01-05 | 2018-06-22 | 沈成源 | Rivet automatic feed mechanism |
CN109226641A (en) * | 2018-10-24 | 2019-01-18 | 深圳市金合联供应链技术有限公司 | A kind of hinge postorder assembled fixture |
CN110465611A (en) * | 2019-09-19 | 2019-11-19 | 佛山市南海三力阳蓬有限公司 | The method of steel wire press machine and steel wire punching press machining aluminium block |
CN111564747A (en) * | 2020-05-26 | 2020-08-21 | 上海均延传感技术有限公司 | Automatic spin riveting machine |
CN111906509A (en) * | 2019-05-10 | 2020-11-10 | 东莞市天峤织带有限公司 | Buckle clamp spring assembling machine |
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2016
- 2016-01-11 CN CN201620027546.0U patent/CN205289634U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108115070A (en) * | 2016-11-28 | 2018-06-05 | 镇江市丹徒区荣炳欣荣机械厂 | A kind of automation aluminium riveting set |
CN108188337A (en) * | 2018-01-05 | 2018-06-22 | 沈成源 | Rivet automatic feed mechanism |
CN108188337B (en) * | 2018-01-05 | 2024-05-24 | 沈成源 | Automatic feeding mechanism for rivet |
CN109226641A (en) * | 2018-10-24 | 2019-01-18 | 深圳市金合联供应链技术有限公司 | A kind of hinge postorder assembled fixture |
CN111906509A (en) * | 2019-05-10 | 2020-11-10 | 东莞市天峤织带有限公司 | Buckle clamp spring assembling machine |
CN110465611A (en) * | 2019-09-19 | 2019-11-19 | 佛山市南海三力阳蓬有限公司 | The method of steel wire press machine and steel wire punching press machining aluminium block |
CN111564747A (en) * | 2020-05-26 | 2020-08-21 | 上海均延传感技术有限公司 | Automatic spin riveting machine |
CN111564747B (en) * | 2020-05-26 | 2021-10-26 | 上海均延传感技术有限公司 | Automatic spin riveting machine |
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Granted publication date: 20160608 Termination date: 20180111 |