CN205272283U - A three -dimensional curing kilns for maintenance of precast concrete component steam - Google Patents

A three -dimensional curing kilns for maintenance of precast concrete component steam Download PDF

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Publication number
CN205272283U
CN205272283U CN201620022243.XU CN201620022243U CN205272283U CN 205272283 U CN205272283 U CN 205272283U CN 201620022243 U CN201620022243 U CN 201620022243U CN 205272283 U CN205272283 U CN 205272283U
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maintenance
subspace
kiln
space
prefabricated element
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王玉雷
赵飞
赵礼明
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Hebei Yugou Building Materials Co Ltd
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Hebei Yugou Building Materials Co Ltd
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Abstract

The utility model provides a three -dimensional curing kilns for maintenance of precast concrete component steam, it includes the kiln body, steam supply system and temperature humidity control system, this kiln body including a plurality of posts that stand in a line, forms a plurality of maintenance spaces for rectangular frame, this kiln body outside seal is equipped with the heat insulating board, separates through the heat insulating board between each maintenance space, be equipped with a plurality of disspiment hot plates between each maintenance space both sides stand and form multiple layer sealing's subspace in each maintenance space, this stand corresponds each sub - spatial position and is equipped with the gyro wheel, each subspace is inside to be equipped with steam inlet, is connected to this steam supply system, each subspace is inside to be equipped with temperature humidity transducer, is connected to this temperature humidity control system, still including being used for placing the template of treating the maintenance work piece, this template width corresponds with each subspace width, and can slide on the gyro wheel of the stand at each subspace both ends. The utility model discloses can save space, improve maintenance efficiency.

Description

A kind of three-dimensional maintenance kiln for concrete prefabricated element vapor cure
Technical field
The utility model relates to construction engineering technical field, in particular to a kind of three-dimensional maintenance kiln for concrete prefabricated element vapor cure.
Background technology
In existing concrete prefabricated element is produced, concrete casting needs to carry out maintenance at suitable temperature and humidity condition after having smash, to form the qualified component of intensity. At present to the maintenance of prefabricated components, there is various ways: maintenance etc. in natural curing, component covering vapor cure, water curing, maintenance kiln. By different maintenance forms, it is possible to that improves component fast goes out pond and demoulding strength.
Usually adopting type of heating to carry out the prefabricated components of maintenance, the maintenance of component needs the multiple stages through different temperature, humidity condition. Adopt the maintenance process of maintenance kiln structural pattern at present, it is the maintenance adopting the curing in airtight condition kiln of multiple differing temps and humidity condition to realize different steps mostly. Also having three-dimensional maintenance kiln, point jacking and decline two row, utilize the principle that high temperature air rising Cryogenic air declines, three sections of self-assembling formation intensification, perseverance, cooling in kiln. But, make maintenance kiln be taken up space greatly like this, and the prefabricated components of different curing condition can not carry out maintenance simultaneously, is unfavorable for the raising of efficiency, it is difficult to meet need of production.
Practical novel content
In view of the above problems, the purpose of this utility model is to provide a kind of three-dimensional maintenance kiln for concrete prefabricated element vapor cure, and it can save space, and different prefabricated components can be made to carry out maintenance simultaneously, it is to increase maintenance efficiency.
For achieving the above object, the utility model takes following technical scheme:
For a three-dimensional maintenance kiln for concrete prefabricated element vapor cure, it comprises kiln body, steam supply system and temperature humidity Controlling System;
This kiln body is rectangle framework, comprises some row's columns, forms multiple maintenance space; The sealing of this kiln external body is provided with thermal baffle, is separated by thermal baffle between each maintenance space; It is provided with some horizontal heat shields and in each maintenance space, form multi-layer sealed subspace between the column of both sides, each maintenance space; The corresponding position, each subspace of this column is provided with roller; Inside, each subspace is provided with steam-in, is connected to this steam supply system; Inside, each subspace is provided with humidity temperature pickup, is connected to this temperature humidity Controlling System; Also comprising the template treating maintenance workpiece for placing, this template width is corresponding with each subspace width, and can slide on the roller of the column at two ends, each subspace.
Further, described column comprises bottom rectangle base, and shaft is fixedly connected with in the middle part of this base, and these shaft both sides or side are provided with the roller corresponding with described subspace; This shaft, at each roller place, extends that to be provided be vertical web plate with each roller.
Further, it is provided with some reinforcing floors between described base and shaft.
Further, described steam supply system, temperature humidity Controlling System are all connected to maintenance general control system.
Further, outside described maintenance space two ends be provided with erect to track, slide between two tracks and be provided with some and that each subspace is corresponding door-plate; Each door-plate is provided with the slot corresponding with stacker crane telescopic boom.
Further, the coated thermal baffle of described kiln external body is reinforced concrete plate, is provided with thermal insulation layer in the outer part in reinforced concrete plate inside. Preferably, described thermal insulation layer is polystyrene.
The beneficial effects of the utility model are: the utility model space availability ratio height, and different prefabricated components can be made to carry out maintenance, automatization level height simultaneously, it is to increase maintenance efficiency.
Accompanying drawing explanation
Fig. 1 is the front view of the utility model kiln body framework.
Fig. 2 is the sectional view in A-A direction in Fig. 1.
Fig. 3 is the vertical view of the utility model kiln body framework.
Fig. 4 is the front view of the column of the utility model kiln body.
Fig. 5 is the left view of the column of the utility model kiln body.
Fig. 6 is the vertical view of the column of the utility model kiln body.
Fig. 7 is the structural representation of the utility model door-plate.
Embodiment
Below by way of specific embodiment, the utility model is described in detail, but and it is not used to limit practical range of the present utility model.
The utility model provides a kind of three-dimensional maintenance kiln for concrete prefabricated element vapor cure, and it comprises kiln body, steam supply system and temperature humidity Controlling System.
As Figure 1-3, this kiln body is rectangle framework, according to the scantlings of the structure of kiln body, comprises some row's columns 1, and trestle column is corresponding with treating maintenance workpiece width. As shown in Figure 2 and Figure 3, often arranging between column, with connecting, beam 2 (intersection beam and crossbeam) connects adjacent upright posts, and whole rectangle framework is divided into multiple maintenance space 3. Often arrange the column that column is positioned at rear end to link together, to should the inner terminal in maintenance space 3. Each row column top is together interconnection, to should the top in maintenance space 3. The sealing of this kiln external body is provided with thermal baffle (not illustrated), also be provided with between each maintenance space 3 erect to thermal baffle and separated from one another, and between the both sides column in each maintenance space 3, it is provided with the thermal baffle of some levels and each maintenance space 3 is divided into multilayer subspace 31, treating maintenance workpiece for holding, this subspace 31 number is arranged according to Production requirement. Thermal baffle of the present utility model adopts high temperature resistant and that airtight performance is good material, and such as reinforced concrete plate, is provided with thermal insulation layer in the outer part in reinforced concrete plate inside. Preferably, described thermal insulation layer is polystyrene. So just undertaken kiln intracorporeal space erecting to horizontal partition so that form the little space of sealing independent one by one in kiln, i.e. subspace 31, are placed in inside for workpiece and carry out maintenance.
As Figure 4-Figure 6, this column 1 comprises bottom rectangle base 11, and shaft 12 is fixedly connected with in the middle part of this base 11, and these shaft 12 both sides or side are provided with the roller 4 corresponding with this subspace 31. When column is positioned at the edge of rectangle framework, being only provided with roller 4 at shaft 12 towards the side of framework inside, when column is positioned at rectangle frame mid portion, shaft 12 both sides are equipped with roller 4. This shaft 12, at each roller 4 place, extends and is provided with each roller 4 in vertical web plate 13, for intersecting the fixing of beam and crossbeam. In order to ensure being fixedly connected with of shaft 12 and base 11, between this base 11 and shaft 12, it is provided with some reinforcing floors 14.
Inside, each subspace of the present utility model is equipped with steam-in, is connected to this steam supply system (not shown meaning). Inside, each subspace is equipped with humidity temperature pickup, is connected to this temperature humidity Controlling System (not shown meaning). Separate subspace make inner workpiece can maintenance at different conditions, substantially increase maintenance efficiency, save space simultaneously. The utility model also comprises template 5, for treating that maintenance workpiece is placed in each subspace 31. This template 5 width is corresponding with each subspace width, and can slide on the roller of the column at two ends, each subspace. This template can be connected to a stacker crane (not shown meaning), this stacker crane comprises Traverse Displacement Unit and lifting device that this template 5 can be made to move, by manipulating the traversing and lifting device of stacker crane, it is possible to carrying is treated that each sub spaces 31 of maintenance kiln is sent into and taken out to the template 5 of workpiece. Stacker crane is existing stacker crane, structure and performance is all known technology, therefore does not repeat them here.
And in order to realize automatization, this steam supply system, temperature humidity Controlling System, stacker crane are all connected to maintenance general control system, different maintaining process parameters can be set according to demand. This maintenance general control system can comprise the existing automation control system element such as central controller, housing.
As shown in Figure 7, outside maintenance space 3 two ends be provided with erect to track 32, sliding between two tracks 32 and be provided with door-plate 33 corresponding to some and each subspace 31, track 32 upwards extends beyond top, maintenance space 3 certain altitude, makes the door-plate of the top can raise and remain between track 32. Each door-plate 33 is provided with the slot 34 corresponding with the telescopic boom of stacker crane. The telescopic boom of stacker crane can insert in slot 34 under the control of general control system, make door-plate 33 with telescopic boom upwards, move downward, it is achieved the opening and closing of door-plate 33. Fig. 7 shows the state that the door-plate of a sub spaces is opened.
The operating process of maintenance kiln of the present utility model is as follows: by the stacker crane manipulative procedure of maintenance general control system, the telescopic boom of operational code stack machine inserts in the slot of the door-plate of a certain subspace, telescopic boom upwards moves and drives door-plate to open, then will treat that the subspace of maintenance sent into by maintenance prefabricated components, telescopic boom moves downward closedown door-plate, by steam control system according to prefabricated components maintenance requirements set temperature, humidity (comprises starting temperature, warming temperature, thermostat temperature, cooling temperature, go out the humidity required for kiln temperature degree and each stage and time), according to humidity sensor and temperature inductor detected value, judge whether to subspace delivering vapor, temperature in subspace and humidity complete detection are controlled by maintenance general control system. after prefabricated components in subspace complete maintenance, rise to corresponding subspace on maintenance general control system operational code stack machine is traversing, again open door-plate with telescopic boom, through roller, the prefabricated components completing maintenance are taken out, close door-plate, complete a maintenance circulation.
In sum, advantage of the present utility model is as follows:
1, the utility model has saved space, a large amount of place and laid down cost relative to multiple curing in airtight condition kiln maintenance method;
2, the prefabricated components of different curing condition can be carried out maintenance by the utility model maintenance kiln three-dimensional relative to jacking decline simultaneously, can save steam supply cost;
3, the utility model is beneficial to and improves in the detectability of maintenance prefabricated components curing requirements and Modulatory character.
The utility model is limited with claim. But based on this, the those of ordinary skill of this area can make all obvious changes or change, all should within main spirit of the present utility model and protection domain.

Claims (7)

1. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure, it is characterised in that, it comprises kiln body, steam supply system and temperature humidity Controlling System;
This kiln body is rectangle framework, comprises some row's columns, forms multiple maintenance space; The sealing of this kiln external body is provided with thermal baffle, is separated by thermal baffle between each maintenance space; It is provided with some horizontal heat shields and in each maintenance space, form multi-layer sealed subspace between the column of both sides, each maintenance space; The corresponding position, each subspace of this column is provided with roller; Inside, each subspace is provided with steam-in, is connected to this steam supply system; Inside, each subspace is provided with humidity temperature pickup, is connected to this temperature humidity Controlling System; Also comprising the template treating maintenance workpiece for placing, this template width is corresponding with each subspace width, and can slide on the roller of the column at two ends, each subspace.
2. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 1, it is characterized in that: described column comprises bottom rectangle base, shaft is fixedly connected with in the middle part of this base, and these shaft both sides or side are provided with the roller corresponding with described subspace; This shaft, at each roller place, extends that to be provided be vertical web plate with each roller.
3. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 2, it is characterised in that: it is provided with some reinforcing floors between described base and shaft.
4. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 1,2 or 3, it is characterised in that: described steam supply system, temperature humidity Controlling System are all connected to maintenance general control system.
5. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 1, it is characterised in that: outside described maintenance space two ends be provided with erect to track, between two tracks slide be provided with some and that each subspace is corresponding door-plate; Each door-plate is provided with the slot corresponding with stacker crane.
6. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 1, it is characterised in that: the coated thermal baffle of described kiln external body is reinforced concrete plate, is provided with thermal insulation layer in the outer part in reinforced concrete plate inside.
7. the three-dimensional maintenance kiln for concrete prefabricated element vapor cure according to claim 6, it is characterised in that: described thermal insulation layer is polystyrene.
CN201620022243.XU 2016-01-11 2016-01-11 A three -dimensional curing kilns for maintenance of precast concrete component steam Active CN205272283U (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426536A (en) * 2016-08-31 2017-02-22 湖南贵庭住宅工业集团有限公司 PC member steam curing method and device
CN107672012A (en) * 2017-09-26 2018-02-09 南京航空航天大学 A kind of industrial production device of assembled architecture self-insulating external wall panel
CN108162156A (en) * 2018-02-12 2018-06-15 益阳远大建筑工业有限责任公司 A kind of solid curing kilns
CN108312320A (en) * 2018-04-26 2018-07-24 长沙远大住宅工业安徽有限公司 A kind of platform mould and curing system for producing prefabricated components
CN108556128A (en) * 2018-04-26 2018-09-21 长沙远大住宅工业集团股份有限公司 A kind of curing system and its maintenance process for producing prefabricated components
CN109016102A (en) * 2018-09-19 2018-12-18 德州海天机电科技有限公司 A kind of multi-functional maintenance structure of concrete prefabricated element
CN110315634A (en) * 2019-07-29 2019-10-11 长沙远大住宅工业集团股份有限公司 A kind of prefabricated components curing kilns and its application method
CN110434993A (en) * 2019-09-20 2019-11-12 长江武汉航道工程局 A kind of curing kilns and its maintaining process for prefabricated locking plate
CN112388811A (en) * 2020-11-05 2021-02-23 泰州龙祥现代建筑发展有限公司 Automatic steam curing kiln of annular automatic production line
CN114396799A (en) * 2022-01-17 2022-04-26 安徽省交通控股集团有限公司 Temperature bin-dividing control equipment for steam curing kiln and self-adaptive control method
CN108162156B (en) * 2018-02-12 2024-07-05 益阳远大建筑工业有限责任公司 Three-dimensional curing kiln

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426536B (en) * 2016-08-31 2018-12-04 湖南贵庭住宅工业集团有限公司 A kind of steam protecting method and device of PC component
CN106426536A (en) * 2016-08-31 2017-02-22 湖南贵庭住宅工业集团有限公司 PC member steam curing method and device
CN107672012A (en) * 2017-09-26 2018-02-09 南京航空航天大学 A kind of industrial production device of assembled architecture self-insulating external wall panel
CN107672012B (en) * 2017-09-26 2019-07-12 南京航空航天大学 A kind of industrial production device of assembled architecture self-insulating external wall panel
CN108162156B (en) * 2018-02-12 2024-07-05 益阳远大建筑工业有限责任公司 Three-dimensional curing kiln
CN108162156A (en) * 2018-02-12 2018-06-15 益阳远大建筑工业有限责任公司 A kind of solid curing kilns
CN108312320A (en) * 2018-04-26 2018-07-24 长沙远大住宅工业安徽有限公司 A kind of platform mould and curing system for producing prefabricated components
CN108556128A (en) * 2018-04-26 2018-09-21 长沙远大住宅工业集团股份有限公司 A kind of curing system and its maintenance process for producing prefabricated components
CN109016102A (en) * 2018-09-19 2018-12-18 德州海天机电科技有限公司 A kind of multi-functional maintenance structure of concrete prefabricated element
CN110315634A (en) * 2019-07-29 2019-10-11 长沙远大住宅工业集团股份有限公司 A kind of prefabricated components curing kilns and its application method
CN110434993A (en) * 2019-09-20 2019-11-12 长江武汉航道工程局 A kind of curing kilns and its maintaining process for prefabricated locking plate
CN112388811A (en) * 2020-11-05 2021-02-23 泰州龙祥现代建筑发展有限公司 Automatic steam curing kiln of annular automatic production line
CN114396799A (en) * 2022-01-17 2022-04-26 安徽省交通控股集团有限公司 Temperature bin-dividing control equipment for steam curing kiln and self-adaptive control method
CN114396799B (en) * 2022-01-17 2023-12-08 安徽省交通控股集团有限公司 Self-adaptive control method of steam-curing kiln temperature sub-bin control equipment

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