CN205271131U - Duplex position stator coil stitch bond - Google Patents

Duplex position stator coil stitch bond Download PDF

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Publication number
CN205271131U
CN205271131U CN201521094808.7U CN201521094808U CN205271131U CN 205271131 U CN205271131 U CN 205271131U CN 201521094808 U CN201521094808 U CN 201521094808U CN 205271131 U CN205271131 U CN 205271131U
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CN
China
Prior art keywords
tank tower
rotation
stator coil
welding gun
driving machine
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Application number
CN201521094808.7U
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Chinese (zh)
Inventor
元银贵
牛现林
胡宝莲
张建强
李玉波
刘江辉
赵培帅
孙金鑫
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XINXIANG HUIHUANG SPRING CO Ltd
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XINXIANG HUIHUANG SPRING CO Ltd
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Priority to CN201521094808.7U priority Critical patent/CN205271131U/en
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Publication of CN205271131U publication Critical patent/CN205271131U/en
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Anticipated expiration legal-status Critical

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  • Butt Welding And Welding Of Specific Article (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Resistance Welding (AREA)

Abstract

The utility model discloses a duplex position stator coil stitch bond is fixed with positive plate and negative plate respectively on the spot welder mount of one side setting of its tank tower, be provided with welder on the positive plate, the opposite side of tank tower is provided with the fixing base, the upper and lower both ends of the axis of rotation in the middle of the fixing base are connected with carousel and rotary driving machine respectively, the rotary driving machine is fixed on the tank tower, the interval symmetry is provided with two and rotates seat, each on the carousel the rotation seat is equallyd divide and bie is connected with a rotation driving machine, each the rotation driving machine is all fixed on the lower terminal surface of carousel, be provided with position sensor on the tank tower, monitor respectively carousel and the turned position of rotation seat and welder's lifting position. The utility model discloses a get the two stations design of taking with the work separation, outer station is got by the station for the manual work, and interior station is the automatic weld station, and the maximize of efficiency has not only been accomplished in this design, has also promoted the factor of safety of work greatly.

Description

Double stator coil stitch welding machine
Technical field:
This utility model relates to the assembling of a kind of motor and produces equipment, particularly relates to a kind of double stator coil stitch welding machine.
Background technology:
Starter magnetic field winding is generally all made up of 4 groups of coils, traditional stator coil is often located welding and is all manually completed, welding process often occurs rosin joint, sealing-off, dislocation welding etc., the quality of everywhere welding quality directly influences the performance of product, the mash welder that a kind of reliable automaticity of market demand is relatively high, to improve work efficiency and welding quality.
Utility model content:
Technical problem to be solved in the utility model is: overcome the deficiencies in the prior art, it is provided that a kind of reasonable in design, safety good, improve work efficiency and reduce labor intensity double stator coil stitch welding machine.
The technical solution of the utility model is:
A kind of double stator coil stitch welding machine, containing tank tower, the side of described tank tower is provided with mash welder fixed mount, described mash welder fixed mount is respectively arranged with positive plate and negative plate, described positive plate is provided with welding gun, the opposite side of described tank tower is provided with fixing seat, it is provided with rotation axle in the middle of described fixing seat, the upper end of described rotation axle is connected with rotating disk, the lower end of described rotation axle is connected with rotary driving machine, described rotary driving machine is fixed on described tank tower, on described rotating disk, interval is symmetrically arranged with two rotation seats, each described rotation seat drives machine to be connected with a rotation respectively, each described rotation drives machine to be each attached on the lower surface of described rotating disk, described tank tower is provided with position sensor, monitor the turned position of described rotating disk and rotation seat and the lifting position of welding gun respectively.
Described welding gun is respectively mounted precise guide rail in X, Y-direction, and spring is installed in both sides, enables described welding gun when welding and automatic capturing when bond pad locations has a deviation.
Described rotation seat adopts high-precision bearing combination to rotate, and described rotation drives machine to adopt elaborate servo motor; Described rotation axle adopts high-precision bearing combination to rotate, and described rotary driving machine adopts elaborate servo motor or adopts cylinder to promote rack-and-pinion.
Described welding gun adopts 55kVA intermediate frequency spot-welding gun, and CATO discharge switch installed by its water-cooled assembly, and cooling water flow is pedal system automatic alarm not, and shuts down; And adopt closed cooling water recirculation system, as long as connecing one water outlet of a water inlet.
Being provided with high sensitivity on described tank tower and install grating, and the quantity of described high sensitivity installation grating is more than one, described tank tower upper end is provided with bezel.
The beneficial effects of the utility model are:
1, this utility model operator need not stretch into and can complete below welding gun to take, put workpiece action by handle, it is to avoid equipment is out of control or maloperation causes casualty accident; It addition, operator can utilize equipment to take out, in the space of work, the workpiece welded reinstalls next workpiece, the time of having saved improves efficiency.
2, this utility model adopts the two station designs separated that fetch and work, and outer station is for manually to fetch station, and interior station is automatic welding station, and the maximization of efficiency has not only been accomplished in this design, is also greatly improved the safety coefficient of work simultaneously.
3, this utility model is installed high sensitivity and is installed grating; the safety of protection operator and maintainer more; additionally stator coil can rotation; rotation adopts high-precision bearing combination; controlled by elaborate servo motor; quickly conversion can be prepared between ensureing at 4, improve welding quality and welding efficiency.
4, this utility model complete machine adopts touch screen system and PLC to control, it is easy to manipulation, additionally, mash welder is respectively mounted precise guide rail in X, Y-direction, spring is installed in both sides so that can automatic capturing when welding gun welds and when bond pad locations has a deviation, it is ensured that the accuracy of welding position.
5, this utility model adopts 55kVA intermediate frequency spot-welding gun, and this welding gun structure is firm, electrode pressure big, it is little to deform, simple to operation, and surface of the work impulse-free robustness is welded in energy-conserving and environment-protective; CATO discharge switch installed by its water-cooled assembly, and cooling water flow is pedal system automatic alarm not, and shuts down; Adopting closed cooling water recirculation system, as long as user connects a water inlet, one water outlet is just passable to equipment, is greatly saved water consumption.
6, this utility model is reasonable in design, safety good, work efficiency is high and reduces labor intensity, and in the immovable situation of quality, efficiency can improve 3 times, it is easy to promotion and implementation, has good economic benefit.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of double stator coil stitch welding machine;
Fig. 2 is the top view of Fig. 1 turntable.
Detailed description of the invention:
Embodiment: referring in Fig. 1 and Fig. 2, figure, 1-tank tower, 2-rotary driving machine, 3-bezel, 4-mash welder fixed mount, 5-negative plate, 6-welding gun, 7-positive plate, 8-stator coil, 9-rotation seat, 10-rotating disk, 11-rotation drives machine, and 12-fixes seat.
Double stator coil stitch welding machine contains tank tower 1, wherein: the side of tank tower 1 is provided with mash welder fixed mount 4, mash welder fixed mount 4 is respectively arranged with positive plate 7 and negative plate 5, positive plate 7 is provided with welding gun 6, the opposite side of tank tower 1 is provided with fixing seat 12, it is provided with rotation axle in the middle of fixing seat 12, the upper end rotating axle is connected with rotating disk 10, the lower end rotating axle is connected with rotary driving machine 2, rotary driving machine 2 is fixed on tank tower 1, on rotating disk 10, interval is symmetrically arranged with two rotation seats 9, each rotation seat 9 drives machine 11 to be connected with a rotation respectively, each rotation drives machine 11 to be each attached on the lower surface of rotating disk 10, tank tower 1 is provided with position sensor, monitor the turned position of rotating disk 10 and rotation seat 9 and the lifting position of welding gun 6 respectively.
Welding gun 6 is respectively mounted precise guide rail in X, Y-direction, and spring is installed in both sides, enables welding gun 6 when welding and automatic capturing when bond pad locations has a deviation.
Rotation seat 9 adopts high-precision bearing combination to rotate, and rotation drives machine 11 to adopt elaborate servo motor; Rotating axle adopts high-precision bearing combination to rotate, and rotary driving machine 2 adopts elaborate servo motor or adopts cylinder to promote rack-and-pinion.
Welding gun 6 adopts 55kVA intermediate frequency spot-welding gun, and CATO discharge switch installed by its water-cooled assembly, and cooling water flow is pedal system automatic alarm not, and shuts down; And adopt closed cooling water recirculation system, as long as connecing one water outlet of a water inlet.
Being provided with high sensitivity on tank tower 1 and install grating, and the quantity of high sensitivity installation grating is more than one, tank tower 1 upper end is provided with bezel 3; Welding equipment and workpiece are covered in glass by bezel 3, and, described bezel 3 has sliding door.
During work, stator coil 8 is placed on one and rotates on axle 9 by operator's station first outside, then operation rotary driving machine 2 drives rotating disk 10 to rotate, forward stator coil 8 to be positioned at the position of welding gun 6 and just stop operating, welding gun 6 does the movement of X-direction and Y-direction under the drive of controller and actuating unit, one solder joint of stator coil 8 is welded, manipulation rotation drives machine 11, rotation seat 9 is made to rotate, so that the other three solder joint of stator coil 8 is welded by welding machine 6 respectively, now operator place another stator coil 8 on another rotation seat 9, welding terminates, welding gun 6 departs from working position, rotating disk 3 rotates again, forward outer station to, operator take down the stator coil 8 welded, place a stator coil not welded 8 again, thus completing a cycle of operation.
The above, it it is only preferred embodiment of the present utility model, not this utility model is done any pro forma restriction, every any simple modification, equivalent variations and modification above example made according to technical spirit of the present utility model, all still falls within the scope of technical solutions of the utility model.

Claims (5)

1. a double stator coil stitch welding machine, containing tank tower, it is characterized in that: the side of described tank tower is provided with mash welder fixed mount, described mash welder fixed mount is respectively arranged with positive plate and negative plate, described positive plate is provided with welding gun, the opposite side of described tank tower is provided with fixing seat, it is provided with rotation axle in the middle of described fixing seat, the upper end of described rotation axle is connected with rotating disk, the lower end of described rotation axle is connected with rotary driving machine, described rotary driving machine is fixed on described tank tower, on described rotating disk, interval is symmetrically arranged with two rotation seats, each described rotation seat drives machine to be connected with a rotation respectively, each described rotation drives machine to be each attached on the lower surface of described rotating disk, described tank tower is provided with position sensor, monitor the turned position of described rotating disk and rotation seat and the lifting position of welding gun respectively.
2. double stator coil stitch welding machine according to claim 1, is characterized in that: described welding gun is respectively mounted precise guide rail in X, Y-direction, and spring is installed in both sides, enables described welding gun when welding and automatic capturing when bond pad locations has a deviation.
3. double stator coil stitch welding machine according to claim 1, is characterized in that: described rotation seat adopts high-precision bearing combination to rotate, and described rotation drives machine to adopt elaborate servo motor; Described rotation axle adopts high-precision bearing combination to rotate, and described rotary driving machine adopts elaborate servo motor or adopts cylinder to promote rack-and-pinion.
4. double stator coil stitch welding machine according to claim 1, is characterized in that: described welding gun adopts 55kVA intermediate frequency spot-welding gun, and CATO discharge switch installed by its water-cooled assembly, and cooling water flow is pedal system automatic alarm not, and shuts down; And adopt closed cooling water recirculation system, as long as connecing one water outlet of a water inlet.
5. double stator coil stitch welding machine according to claim 1, is characterized in that: being provided with high sensitivity on described tank tower and install grating, and the quantity of described high sensitivity installation grating is more than one, described tank tower upper end is provided with bezel.
CN201521094808.7U 2015-12-27 2015-12-27 Duplex position stator coil stitch bond Active CN205271131U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521094808.7U CN205271131U (en) 2015-12-27 2015-12-27 Duplex position stator coil stitch bond

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521094808.7U CN205271131U (en) 2015-12-27 2015-12-27 Duplex position stator coil stitch bond

Publications (1)

Publication Number Publication Date
CN205271131U true CN205271131U (en) 2016-06-01

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CN201521094808.7U Active CN205271131U (en) 2015-12-27 2015-12-27 Duplex position stator coil stitch bond

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105499780A (en) * 2015-12-27 2016-04-20 新乡辉簧弹簧有限公司 Double-station automatic spot welding machine for stator coil

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105499780A (en) * 2015-12-27 2016-04-20 新乡辉簧弹簧有限公司 Double-station automatic spot welding machine for stator coil

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