CN205257677U - Special combination formula cable reel of electric automobile emergency rescue storage battery car - Google Patents
Special combination formula cable reel of electric automobile emergency rescue storage battery car Download PDFInfo
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Abstract
一种电动汽车应急救援充电车专用组合式电缆卷盘,包括交流充电电缆卷盘、直流充电电缆卷盘、交流充电枪及电缆和直流充电枪及电缆,本实用新型还增设有框式导轮架、改向导轮、框架,交流充电电缆卷盘和直流充电电缆卷盘集成安装在一个框架内,分上下层布置,上述两卷盘绕线槽沿轴线方向相互错开,框式导轮架安装在框架内下部,交直流充电枪机电缆从框式导轮架内穿出。本实用新型具有结构紧凑、操作方便,轻松省力、维护便利、电缆自动清洁、安全可靠的特点,特别适合电动汽车应急救援充电的作业需要。
A special combined cable reel for electric vehicle emergency rescue charging car, including AC charging cable reel, DC charging cable reel, AC charging gun and cable, and DC charging gun and cable. The utility model is also equipped with a frame guide wheel Frame, reforming guide wheel, frame, AC charging cable reel and DC charging cable reel are integrated and installed in a frame, which is arranged in upper and lower layers. In the lower part of the frame, the AC and DC charging bolt cable passes through the frame-type guide wheel frame. The utility model has the characteristics of compact structure, convenient operation, easy and labor-saving, convenient maintenance, automatic cable cleaning, safety and reliability, and is especially suitable for the operation needs of emergency rescue and charging of electric vehicles.
Description
技术领域 technical field
本实用新型涉及一种电缆卷盘,尤其是涉及一种电动汽车应急救援充电车专用组合式电缆卷盘。 The utility model relates to a cable reel, in particular to a special combined cable reel for emergency rescue and charging vehicles of electric vehicles.
背景技术 Background technique
近十年来国内汽车总量迅速增长,燃料需求也随之快速增长,汽车燃料是以柴油、汽油或天然气为主的石化能源,而我国国内石化能源来源主要依赖进口,石化能源供应日趋紧张。针对石化能源短缺的现状,在政府的大力支持下,国内外新能源汽车发展步伐逐步加快。混动、纯电动汽车总量增长迅速,针对电动汽车的应急救援服务需求逐步显现,迫切需要具有专业功能的电动汽车应急救援车以满足日益增长的市场需要。同时作为配套设备的充电电源输出设备充电枪及电缆收放装置也有了迫切需求。 In the past ten years, the total number of domestic automobiles has grown rapidly, and the demand for fuel has also increased rapidly. Automobile fuels are mainly petrochemical energy such as diesel, gasoline or natural gas. However, my country's domestic petrochemical energy sources mainly rely on imports, and the supply of petrochemical energy is becoming increasingly tight. In response to the current shortage of petrochemical energy, with the strong support of the government, the pace of development of new energy vehicles at home and abroad is gradually accelerating. The total number of hybrid and pure electric vehicles is growing rapidly, and the demand for emergency rescue services for electric vehicles is gradually emerging. There is an urgent need for electric vehicle emergency rescue vehicles with professional functions to meet the growing market demand. At the same time, there is also an urgent need for charging guns and cable retractable devices as supporting equipment for charging power output equipment.
使用充电车给电动汽车充电与使用充电桩充电设备所处位置有所不同且不固定。往往由于道路、停车场条件限制和各型电动汽车的充电插座所处的位置不同,充电电缆长度较固定式充电桩充电方式增加了许多,一般需要10~15米。这样有必要在充电车上设置电缆绞盘。充电车工作时,需要把车上电缆绞盘的充电枪及电缆放出拖至电动汽车用户端,再插上充电枪。目前一般是采用人力的方式拖出和缠绕回收电缆,费工又费时,电缆反复扭曲也容易加速老化失效;尤其是对于直流充电用电缆,由于电缆直径大,笨重,操作更为困难和麻烦,电缆在地面上拖动也容易产生磨损、扭曲和损坏。 Using a charging car to charge an electric vehicle is different from using a charging pile to charge the equipment in a different location and not fixed. Often due to road and parking lot conditions and the different locations of charging sockets for various types of electric vehicles, the length of the charging cable is much longer than that of the fixed charging pile charging method, generally requiring 10 to 15 meters. It is necessary to set a cable winch on the charging car like this. When the charging car is working, it is necessary to release and drag the charging gun and cable of the cable winch on the car to the electric vehicle user terminal, and then plug in the charging gun. At present, it is generally used to pull out and wind the recovery cable manually, which is labor-intensive and time-consuming, and the repeated twisting of the cable is easy to accelerate aging and failure; especially for the cable for DC charging, due to the large diameter and bulkiness of the cable, the operation is more difficult and cumbersome. Cables are also prone to abrasion, twisting and damage as they drag across the ground.
通常应急救援充电车会根据市场需要配备多种充电电缆和充电枪以适应不同类型的需求,由于不同电缆差异较大,芯线种类较多,导致电缆卷盘结构尺寸差异较大,卷盘并列布置时轴向尺寸较大,导致占车厢空间较大。而且并列布置集电器盖打开不便,维修困难。此外电缆卷盘中电缆一般裸露在外,行驶中容易受扬尘的污染。且操作时存在一定安全风险。 Usually emergency rescue charging vehicles will be equipped with a variety of charging cables and charging guns according to market needs to meet different types of needs. Due to the large differences between different cables and many types of core wires, the structure and size of the cable reels vary greatly, and the reels are juxtaposed. When arranged, the axial dimension is relatively large, resulting in a large space in the compartment. Moreover, it is inconvenient to open the collector cover arranged side by side, and it is difficult to maintain. In addition, the cables in the cable reel are generally exposed, and are easily polluted by flying dust during driving. And there are certain security risks in operation.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是:解决上述现有技术存在的问题,而提供一种电动汽车应急救援充电车专用组合式电缆卷盘,具有结构紧凑、操作方便,轻松省力、维护便利、电缆自动清洁、安全可靠的特点,特别适合电动汽车应急救援充电的作业需要。 The technical problem to be solved by the utility model is: to solve the problems existing in the above-mentioned prior art, and to provide a special combined cable reel for emergency rescue and charging vehicles of electric vehicles, which has the advantages of compact structure, convenient operation, easy and labor-saving, convenient maintenance, cable The features of automatic cleaning, safety and reliability are especially suitable for the operation needs of electric vehicle emergency rescue and charging.
本实用新型采用的技术方案是: The technical scheme that the utility model adopts is:
一种电动汽车应急救援充电车专用组合式电缆卷盘,包括交流充电电缆卷盘、直流充电电缆卷盘、交流充电枪及电缆和直流充电枪及电缆,本实用新型还增设有框式导轮架、改向导轮、框架,交流充电电缆卷盘和直流充电电缆卷盘集成安装在一个框架内,分上下层布置,直径较大的直流充电电缆卷盘布置在下层,直径较小的交流充电电缆卷盘布置在上层,上述两电缆卷盘绕线槽沿轴线方向相互错开,框式导轮架安装在框架内下部,直流充电枪及电缆从框式导轮架内一侧穿出,而交流充电枪及电缆经改向导轮换向后从框式导轮架内另一侧穿出。 A special combined cable reel for emergency rescue and charging vehicles of electric vehicles, including an AC charging cable reel, a DC charging cable reel, an AC charging gun and cable, and a DC charging gun and cable. The utility model is also equipped with a frame guide wheel Frame, reforming guide wheel, frame, AC charging cable reel and DC charging cable reel are integrated and installed in a frame, arranged in upper and lower layers, the DC charging cable reel with larger diameter is arranged in the lower layer, and the AC charging cable reel with smaller diameter The cable reels are arranged on the upper layer, and the above-mentioned two cable reel winding slots are staggered along the axial direction. The frame-type guide wheel frame is installed at the lower part of the frame. The charging gun and cable pass through the other side of the frame-type guide wheel frame after being reversed by the guide wheel.
上述技术方案中,所述交流充电电缆卷盘的卷盘支架和直流充电电缆卷盘的卷盘支架与框架焊接或螺栓紧固连接。 In the above technical solution, the reel support of the AC charging cable reel and the reel support of the DC charging cable reel are welded or bolted to the frame.
上述技术方案中,所述的直流充电电缆卷盘和交流充电电缆卷盘为带卷盘自锁机构的自动收揽卷盘,优选采用带卷盘自锁机构的弹力驱动式电缆卷盘。 In the above technical solution, the DC charging cable reel and the AC charging cable reel are automatic take-up reels with a reel self-locking mechanism, preferably elastic-driven cable reels with a reel self-locking mechanism.
上述技术方案中,所述带卷盘自锁机构的弹力驱动式电缆卷盘内安装有卷簧和棘爪自锁机构。 In the above technical solution, a coil spring and a pawl self-locking mechanism are installed in the elastic-driven cable reel with a reel self-locking mechanism.
上述技术方案中,所述电缆末端固定有卡球,当卡球被框式导轮架挡住后,电缆停止回缩运动,防止电缆过度缩回。 In the above technical solution, the end of the cable is fixed with a clamping ball, and when the clamping ball is blocked by the frame-type guide wheel frame, the retraction movement of the cable is stopped to prevent excessive retraction of the cable.
上述技术方案中,所述的框式导轮架为双出口框式导轮架。 In the above technical solution, the frame-type guide wheel frame is a double-outlet frame-type guide wheel frame.
上述技术方案中,在框式导轮架外侧的电缆出口位置设置有清扫装置,当电缆拉出时,电缆在拉力作用下呈绷直状态,自动脱离与清扫装置接触,可以减少电缆磨损,当回收电缆时,电缆在自重作用下下坠,电缆与清扫装置接触,对电缆表面的异物进行清扫。 In the above technical solution, a cleaning device is provided at the cable outlet position outside the frame-type guide wheel frame. When the cable is pulled out, the cable is in a stretched state under the action of tension, and automatically breaks away from contact with the cleaning device, which can reduce cable wear. When the cable is recovered, the cable falls under its own weight, and the cable contacts the cleaning device to clean the foreign matter on the surface of the cable.
上述技术方案中,所述的改向导轮和框式导轮架采用减摩类高分子材质制成,改向导轮两端设计有防止电缆跑偏的阻挡结构,。 In the above technical solution, the modified guide wheel and the frame-type guide wheel frame are made of friction-reducing polymer materials, and the two ends of the modified guide wheel are designed with a blocking structure to prevent the cable from running off.
有益效果: Beneficial effect:
与现有技术相比,本实用新型结构紧凑,操作方便,轻松省力,维护便利,电缆自动清扫,安全可靠。特别适合于电动汽车应急救援充电车对充电电缆的收放作业。 Compared with the prior art, the utility model has the advantages of compact structure, convenient operation, easy and labor-saving, convenient maintenance, automatic cable cleaning, safety and reliability. It is especially suitable for retracting and unwinding the charging cable of the electric vehicle emergency rescue charging vehicle.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;
图2为本实用新型结构侧视图。 Fig. 2 is a side view of the structure of the utility model.
附图标记说明: Explanation of reference signs:
1-交流充电电缆卷盘,2-直流充电电缆卷盘,3-改向导轮,4-交流充电枪及电缆,5-框式导轮架,6-直流充电枪及电缆,7-卡球,8-框架,9-清扫装置。 1-AC charging cable reel, 2-DC charging cable reel, 3-retrofit guide wheel, 4-AC charging gun and cable, 5-frame guide wheel frame, 6-DC charging gun and cable, 7-card ball , 8-frame, 9-cleaning device.
具体实施方式 detailed description
参见图1、图2,本实施例中,交流充电电缆卷盘1和直流充电电缆卷盘2集中安装在框架8内,分上下层布置,直径较大的直流充电电缆卷盘2布置在下层,直径较小的交流充电电缆卷盘1布置在上层,两电缆卷盘绕线槽沿轴线方向相互错开,卷盘支架与框架进行刚性连接,即焊接或螺栓紧固连接。 Referring to Fig. 1 and Fig. 2, in this embodiment, the AC charging cable reel 1 and the DC charging cable reel 2 are collectively installed in the frame 8, arranged in upper and lower layers, and the DC charging cable reel 2 with a larger diameter is arranged in the lower layer , the smaller-diameter AC charging cable reel 1 is arranged on the upper layer, the winding grooves of the two cable reels are staggered along the axis direction, and the reel support is rigidly connected to the frame, that is, welded or bolted.
改向导轮3安装在交流充电电缆卷盘1的正下方,用于改变上部交流充电电缆走向由垂直转变为水平方向; The redirection guide wheel 3 is installed directly below the AC charging cable reel 1, and is used to change the direction of the upper AC charging cable from vertical to horizontal;
本实施例中在框架8的下方安装了双出口的框式导轮架5,用于电缆导向和防止电缆之间发生缠绕。 In this embodiment, a frame-type guide wheel frame 5 with double outlets is installed below the frame 8 for guiding cables and preventing cables from being entangled.
直流充电枪及电缆6从安装在框架8下方的框式导轮架5中对应的出口穿出,一般用于给电动汽车快速充电。交流充电枪及电缆4经改向导轮3换向后从安装在框架8下方的框式导轮架5中另一对应的出口穿出,常用于给电动汽车常规充电,即慢充。充电工艺参数与车型、电池类型、剩余电量以及使用年限有关。 The DC charging gun and cable 6 pass through the corresponding outlet in the frame guide wheel frame 5 installed below the frame 8, and are generally used for fast charging of electric vehicles. AC charging gun and cable 4 are passed through another corresponding outlet in the frame-type guide wheel frame 5 installed under the frame 8 after being reversed by the guide wheel 3, and are often used for conventional charging of electric vehicles, i.e. slow charging. The charging process parameters are related to the vehicle model, battery type, remaining power and service life.
本实施例所采用的电缆卷盘为弹力驱动式电缆卷盘,也可采用不限于此种类型的自动收揽卷盘,并带卷盘自锁机构。电缆末端有卡球7保护。在电缆的出口处可选配电缆清扫装置9,在回收电缆时在重力的作用下清扫装置可以对电缆进行清洁处理。 The cable reel used in this embodiment is an elastic-driven cable reel, and an automatic take-up reel that is not limited to this type can also be used, and it is equipped with a reel self-locking mechanism. The end of the cable is protected by a card ball 7 . The cable cleaning device 9 can be selected at the exit of the cable, and the cleaning device can clean the cable under the action of gravity when the cable is recovered.
本实施例将交流充电电缆卷盘1和直流充电电缆卷盘2集成在一个封闭的框架8内,提升了防尘和安全效果;两种不同的充电线缆可以分别从框架8下方的框式导轮架5中沿水平方向悬空拉出至所需要的长度,并自动锁紧电缆。充电完毕只须轻拉电缆即可在卷簧或其他自动卷盘拉力的作用下自动缩回。电缆末端附近用卡球7将电缆固定住,当卡球8被框式导轮架挡住后,电缆停止回缩运动,可防止电缆过度缩回。 In this embodiment, the AC charging cable reel 1 and the DC charging cable reel 2 are integrated in a closed frame 8, which improves the dustproof and safety effects; The guide wheel frame 5 is suspended in the horizontal direction and pulled out to the required length, and the cable is automatically locked. After charging, you only need to pull the cable lightly to automatically retract under the tension of the coil spring or other automatic reels. Cable is fixed with clamping ball 7 near cable end, and after clamping ball 8 is blocked by frame type guide wheel frame, cable stops retraction motion, can prevent cable from retracting excessively.
改向导轮3和框式导轮架5的导轮采用减摩类高分子材质制成,导轮芯轴表面要求光滑,导轮工作时活动自如,导轮两端设计有阻挡结构,防止电缆跑偏。 The guide wheels of modified guide wheel 3 and frame-type guide wheel frame 5 are made of friction-reducing polymer materials. The surface of the guide wheel mandrel is required to be smooth so that the guide wheels can move freely during operation. Both ends of the guide wheels are designed with blocking structures to prevent cables from Off track.
本实用新型可在电缆的出口位置即框式导轮架5的外侧设置清扫装置9,当电缆拉出时,电缆在拉力的作用下呈绷直状态,自动脱离与清扫装置9接触,可以减少电缆磨损。当回收电缆时在电缆自重的作用下下坠,电缆与清扫装置9接触,实现对电缆表面的异物进行清扫。 The utility model can be provided with a cleaning device 9 at the outlet position of the cable, that is, the outside of the frame-type guide wheel frame 5. When the cable is pulled out, the cable is in a stretched state under the action of the pulling force, and automatically breaks away from contact with the cleaning device 9, which can reduce the The cable is frayed. When the cable is recovered, it falls under the action of the cable's own weight, and the cable contacts the cleaning device 9, so as to clean the foreign matter on the cable surface.
本实施例中采用了弹力驱动的电缆卷筒部件,是由涡卷弹簧作为驱动源自动收取电缆的机械装置。自带棘爪自锁机构,适应于电缆有定点收放的使用工况。 In this embodiment, the elastically driven cable drum part is used, which is a mechanical device that automatically takes up the cable with the scroll spring as the driving source. Equipped with pawl self-locking mechanism, it is suitable for working conditions where the cable is retractable at a fixed point.
Claims (8)
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| CN201521000691.1U CN205257677U (en) | 2015-12-07 | 2015-12-07 | Special combination formula cable reel of electric automobile emergency rescue storage battery car |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105398888A (en) * | 2015-12-07 | 2016-03-16 | 湖南深拓智能设备股份有限公司 | Combined cable reel special for emergency rescue charging trolley of electric automobile |
| CN108177531A (en) * | 2017-12-22 | 2018-06-19 | 陈达健 | A kind of solar energy relief car |
| WO2022082288A1 (en) * | 2020-10-19 | 2022-04-28 | Cordeiro De Oliveira Emerson | Vertical parking space for electric vehicles and sliding cable distributor for vertical elevator |
-
2015
- 2015-12-07 CN CN201521000691.1U patent/CN205257677U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105398888A (en) * | 2015-12-07 | 2016-03-16 | 湖南深拓智能设备股份有限公司 | Combined cable reel special for emergency rescue charging trolley of electric automobile |
| WO2017096653A1 (en) * | 2015-12-07 | 2017-06-15 | 湖南深拓智能设备股份有限公司 | Special combined cable reel for emergency rescue charging vehicle of electric vehicle |
| CN108177531A (en) * | 2017-12-22 | 2018-06-19 | 陈达健 | A kind of solar energy relief car |
| WO2022082288A1 (en) * | 2020-10-19 | 2022-04-28 | Cordeiro De Oliveira Emerson | Vertical parking space for electric vehicles and sliding cable distributor for vertical elevator |
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