CN205253858U - A controlling means that is used for punching press refrigerator compressor backup pad - Google Patents
A controlling means that is used for punching press refrigerator compressor backup pad Download PDFInfo
- Publication number
- CN205253858U CN205253858U CN201520914232.8U CN201520914232U CN205253858U CN 205253858 U CN205253858 U CN 205253858U CN 201520914232 U CN201520914232 U CN 201520914232U CN 205253858 U CN205253858 U CN 205253858U
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- manipulator
- controller
- punch press
- punching press
- press
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Abstract
The utility model belongs to the technical field of the stamping equipment technique and specifically relates to a controlling means that is used for punching press refrigerator compressor backup pad. Controlling means includes controller, stamping equipment, manipulator equipment, display module and PC, and control method includes overall control method and continuous operation control method. Based on the central station control of a plurality of manipulators of a controller, punch press, roll -over table and material loading machine, through setting up different station number and IO address, independent control can be implemented to the equipment of difference to the controller, based on the pulsing of high -speed (10Mbps) the bus of MII, can make the manipulator reach 8 seconds / the action beat of the inferior left and right sides, satisfies product quality and stable demand. The controller embeds ethernet interface circuit, through network communication mode, is convenient for integrate into more extensive flexible manufacturing system and thing networking systems, realizes remote control, greatly reduced the cooperation degree of difficulty, practiced thrift manufacturing cost.
Description
Technical field
The utility model relates to pressing equipment technical field, especially a kind of control device for punching press freezer compressor gripper shoe.
Background technology
Discontinuous punching production mainly taking artificial loading and unloading and operation lathe as main, there is the problems such as automaticity is low, security incident is many, working environment noise is large, quality stability is not good enough. Constantly soaring impact that is subject to labor cost, objectively also needs to replace artificial automation Advanced Equipment. Present Domestic human cost is constantly soaring, and young labourer is generally unwilling to be engaged in this class work, and labour-intensive punching production is faced with more and more serious recruitment famine. Adopting robot to replace people, traditional punching production technique is improved, is to solve the difficult a kind of important channel with promoting traditional punching press industry technology level of recruitment. There is the six-DOF robot that versatility is good, because price is high, volume is large, locomitivity is more than needed, end effector needs the reasons such as secondary development, is difficult to be applied to the material handling of punching production. On the contrary, design for stamping products process characteristic, there is the Simple mechanical hand of four-degree-of-freedom or five degree of freedom, because the advantages such as cost is low, direct use are favored.
Automatic assembly line is moved in existing monoblock type punching press, exists and changes production line difficulty, and the problems such as equipment cost height, are difficult to meet many kinds, the needs of small lot punching production. Multiple degrees of freedom punching press transfer robot can replace people, completes loading and unloading work. The multi-freedom robot that research and development adapt with product Sheet Metal Forming Technology and the Press Automatic Produce Line that coordinates thus the device build such as punch press, can enhance productivity to greatest extent, reduce production costs, Improving The Quality of Products stability, improve punching production environment, improve punching production technique, promote punching production level significant.
Adopt the fully-automatic production streamline of robot assisted to be widely used in production in enormous quantities, as automobile frame welding, in these systems, often adopt distributed control model, each object has oneself independently controller, can complete the action of regulation separately. Between object, by certain communication mode network consisting, by carrying out information transmission between host computer and each object, realize the cooperation between multi-robot, tooling device. This pattern is high at requirement of real-time, have advantage in the system of dynamic changeable environment, and system buildup is simple fast, but cost is relatively high, and cooperation difficulty is large. There is the punching press conveying robot of four frees degree, coordinate roll-over table, can meet diel loading and unloading requirement, each manipulator has independently controller, and single cost is lower, but group line after because using many manipulators, amount controller is more, and overall cost increases.
Utility model content
In order to overcome existing monoblock type punching press, to move automatic assembly line cost high, the large deficiency of cooperation difficulty, and the utility model provides a kind of control device for punching press freezer compressor gripper shoe.
The utility model solves the technical scheme that its technical problem adopts: a kind of control device for punching press freezer compressor gripper shoe, comprise controller, pressing equipment, robotic device, display module and PC, pressing equipment and robotic device apportion are connected to the both sides of controller, controller is MP2300 controller, inside is provided with servo module, I/O interface circuit and ethernet interface circuit, in pressing equipment, be arranged in order and be provided with feeder, punch press one, roll-over table, punch press two, punch press three, punch press four and rewinding frame, in robotic device, be arranged in order and be provided with manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six.
According to another embodiment of the present utility model, further comprise that feeder, punch press one, roll-over table, punch press two, punch press three and punch press four are connected with the I/O interface circuit of controller respectively.
According to another embodiment of the present utility model, further comprise that manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six are connected into one, are connected with the servo module of controller by M/II bus.
According to another embodiment of the present utility model, further comprise that display module is connected with the ethernet interface circuit of controller by switch with PC.
The beneficial effects of the utility model are, the centralized control of multiple manipulators, punch press, roll-over table and feeder based on a controller, by different station numbers and I/O address are set, controller can be implemented independently to control to different equipment, based on the M/II pulse transmission of (10Mbps) bus at a high speed, can make manipulator reach the action beat of 8 seconds/time of left and right, meet product quality and durability requirements. Controller onboard ethernet0 interface circuit, by network communication mode, is convenient to incorporate flexible manufacturing system and Internet of things system widely, realizes remote control, greatly reduces cooperation difficulty, has saved production cost.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is control device structural representation of the present utility model;
Fig. 2 is that control device physical location of the present utility model is put schematic diagram;
Fig. 3 is overall control method flow diagram of the present utility model;
Fig. 4 is continuous progress control method flow chart of the present utility model.
Detailed description of the invention
If Fig. 1 is control device structural representation of the present utility model, Fig. 2 is that control device physical location of the present utility model is put schematic diagram, a kind of control device for punching press freezer compressor gripper shoe, comprise controller, pressing equipment, robotic device, display module and PC, pressing equipment and robotic device apportion are connected to the both sides of controller, controller is MP2300 controller, inside is provided with servo module, I/O interface circuit and ethernet interface circuit, in pressing equipment, be arranged in order and be provided with feeder, punch press one, roll-over table, punch press two, punch press three, punch press four and rewinding frame, in robotic device, be arranged in order and be provided with manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six. feeder, punch press one, roll-over table, punch press two, punch press three and punch press four are connected with the I/O interface circuit of controller respectively. manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six are connected into one, are connected with the servo module of controller by M/II bus. display module is connected with the ethernet interface circuit of controller by switch with PC.
When work, manipulator one is taken punching press freezer compressor gripper shoe away from feeder, and puts into punching press on punch press one;
Punch press one is for stretching and punching freezer compressor gripper shoe;
Manipulator two is taken punching press freezer compressor gripper shoe away from punch press one, and puts on roll-over table;
The roll-over table punching press freezer compressor gripper shoe that is used for overturning;
Manipulator three is taken punching press freezer compressor gripper shoe away from roll-over table, and puts on punch press two;
Punch press two presses freezer compressor gripper shoe to carry out edge-cutting and hole-punching for liquidating;
Manipulator four is taken punching press freezer compressor gripper shoe away from punch press two, and puts on punch press three;
Punch press three is for carrying out bending to punching press freezer compressor gripper shoe;
Manipulator five is taken punching press freezer compressor gripper shoe away from punch press three, and puts on punch press four;
Punch press four-function is in carrying out stamping to punching press freezer compressor gripper shoe;
Manipulator six is taken punching press freezer compressor gripper shoe away from punch press four, and puts on rewinding frame;
If Fig. 3 is overall control method flow diagram of the present utility model, a kind of overall control method for punching press freezer compressor gripper shoe, comprises the following steps:
Whether S1, initialization check, control device is carried out to system initialization inspection, check and exist extremely, if exist extremely, enter alert program, if do not exist extremely, enter step S2;
S2, mode of operation are selected, and can select manual control model or automatic control mode, complete involution at zero point;
S3, manually control model selection, can select the manual clear point operation of crawl operation, fixed length motor performance or single shaft;
S4, automatic control mode select, and the whether involution at zero point of control device automatic decision, if do not complete, carries out involution at zero point, if complete, can select the continuous or whole line continuous mode of unit single step, unit monocycle, unit, and carry out respective operations.
If Fig. 4 is continuous progress control method flow chart of the present utility model, a kind of continuous progress control method for punching press freezer compressor gripper shoe, progress control method is for the detailed annotation of the whole line continuous mode in overall control method continuously, comprises the following steps:
D1, initialization check, control device is carried out to system initialization inspection, check whether the original state (first position, negative pressure) of feeder, punch press one, roll-over table, punch press two, punch press three, punch press four, rewinding frame, manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six is normal;
D2, judge whether since the first station, if since the first station, enter step D3, if do not have, arrange and start station sequence number;
D3, start this station, enter next step D4;
Whether D4, automatic inspection current station service condition meet operation demand, if do not meet, system enters wait state automatically, if meet operation demand, enters next step D5;
D5, carry out this station manipulation, after completing, automatically start next station;
D6, automatic inspection judge whether workpiece falls extremely, if do not have, return to step D1, continue to enter next cycleoperation; If exist workpiece extremely to fall, enter and suspend treatment step D7;
Does whether artificial judgement fall workpiece quality normal after D7, time-out? if undesired, workpiece is discarded, and the discarded status information of workpiece is set; If normal, manually workpiece is put into next station, and workpiece is set puts into normally, stop time-out, return to step D1, carry out next cycleoperation.
This control device and method thereof are the centralized control of multiple manipulators, punch press, roll-over table and feeder based on a controller, by different station numbers and I/O address are set, controller can be implemented independently to control to different equipment, based on the M/II pulse transmission of (10Mbps) bus at a high speed, can make manipulator reach the action beat of 8 seconds/time of left and right, meet product quality and durability requirements. Controller onboard ethernet0 interface circuit, by network communication mode, is convenient to incorporate flexible manufacturing system and Internet of things system widely, realizes remote control, greatly reduces cooperation difficulty, has saved production cost.
Claims (4)
1. the control device for punching press freezer compressor gripper shoe, it is characterized in that: comprise controller, pressing equipment, robotic device, display module and PC, pressing equipment and robotic device apportion are connected to the both sides of controller, controller is MP2300 controller, inside is provided with servo module, I/O interface circuit and ethernet interface circuit, in pressing equipment, be arranged in order and be provided with feeder, punch press one, roll-over table, punch press two, punch press three, punch press four and rewinding frame, in robotic device, be arranged in order and be provided with manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six.
2. a kind of control device for punching press freezer compressor gripper shoe according to claim 1, is characterized in that: feeder, punch press one, roll-over table, punch press two, punch press three and punch press four are connected with the I/O interface circuit of controller respectively.
3. a kind of control device for punching press freezer compressor gripper shoe according to claim 1, it is characterized in that: manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six are connected into one, be connected with the servo module of controller by M/II bus.
4. a kind of control device for punching press freezer compressor gripper shoe according to claim 1, is characterized in that: display module is connected with the ethernet interface circuit of controller by switch with PC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520914232.8U CN205253858U (en) | 2015-11-17 | 2015-11-17 | A controlling means that is used for punching press refrigerator compressor backup pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520914232.8U CN205253858U (en) | 2015-11-17 | 2015-11-17 | A controlling means that is used for punching press refrigerator compressor backup pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205253858U true CN205253858U (en) | 2016-05-25 |
Family
ID=55995409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520914232.8U Expired - Fee Related CN205253858U (en) | 2015-11-17 | 2015-11-17 | A controlling means that is used for punching press refrigerator compressor backup pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205253858U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290210A (en) * | 2015-11-17 | 2016-02-03 | 江苏理工学院 | Control device and method for stamping refrigerator compressor supporting plate |
-
2015
- 2015-11-17 CN CN201520914232.8U patent/CN205253858U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105290210A (en) * | 2015-11-17 | 2016-02-03 | 江苏理工学院 | Control device and method for stamping refrigerator compressor supporting plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160525 Termination date: 20161117 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |