CN205253645U - Ultrasonic cleaning equipment - Google Patents
Ultrasonic cleaning equipment Download PDFInfo
- Publication number
- CN205253645U CN205253645U CN201521010101.3U CN201521010101U CN205253645U CN 205253645 U CN205253645 U CN 205253645U CN 201521010101 U CN201521010101 U CN 201521010101U CN 205253645 U CN205253645 U CN 205253645U
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- ultrasonic cleaning
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- antirust
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Abstract
The utility model provides an ultrasonic cleaning equipment, handles the machining part, includes: having the ultrasonic cleaning room of entry and export, holding usefully in ultrasonic cleaning's cleaner in it, ultrasonic cleaning room bottom is equipped with sends the ultrasonic wave in order to carry out the supersonic generator that acts on to the cleaner, the entry that links to each other with the export of ultrasonic cleaning room and the drying chamber of export have, have the entry that links to each other with the export of drying chamber and the rust -resistant room of immersion oil of export, it holds has antirust oil, the order is through the conveyer belt of ultrasonic cleaning room, drying chamber, the rust -resistant room of immersion oil, and the part lies in on the conveyer belt and conveys along with the removal of conveyer belt through ultrasonic cleaning room, drying chamber, the rust -resistant room of immersion oil, and conveyer belt at least be during some ingresses cleaner and antirust oil, and the drying chamber top is equipped with gas blowing device, and it has the entry that links to each other with compressed air source and leads to in the drying chamber export pipeline of conveyer belt top with the drying of blowing to the part. This application equipment can carry out the bone dry to the part.
Description
Technical field
The application relates to the improvement to Cleaning of Parts technology in mechanical processing industry. Relate in particular to a kind of ultrasonic cleaning apparatus that improves the part dry run after cleaning with high pressure air blowning installation, solved and in conventional clean process, dried incomplete problem.
Background technology
Along with improving constantly of scientific and technological development and Machine Manufacturing Technology, the requirement of the assembly equipment to every field and the performance and reliability of instrument is more and more higher. Meanwhile particularly strict on the requirement of the direct parts cleanliness that affects equipment performance and assembling manufacturing precision. Particularly for bearing, precision-fit part, Hydraulic Elements, seal and there is the part of special cleaning requirement all the more so. In general assembling process, the cleaning of part has great importance to raising assembly quality, prolongation product service life. Cleaning is not in place, can make part heating and lose too early precision, also can scratch matching surface because of dirt and burr, makes the working face of relative sliding occur grinding wound, and the major accidents such as interlock even occur. In addition, clean thorough do not produced corrosion meeting acceleration part aging, the product of corrosion simultaneously can make oil circuit stop up, and mutually between the part of motion, can not get good lubricating, and parts depreciation is accelerated. For this reason, in assembling process, must conscientiously carry out the cleaning of part.
The main flow industry cleaning link method using in industry is at present ultrasonic cleaning technology, and its step is for antirust by carrying out ultrasonic response-heating, drying-immersion oil in part immersion organic solution to be cleaned. Because the main component of organic solvent is water, can, because of factors such as design of part, bake out temperature, drying time, transfer rates, make part drying dehumidification not thorough in heating, drying link, bring the direct immersion oil of moisture. Result makes part at oil reservoir internal form corrosion spot, does not reach parts cleanliness requirement, cannot meet instructions for use.
Therefore, need to provide a kind of and can effectively carry out dry Parts Washing Equipment to the part after cleaning.
Utility model content
The application's object is to provide a kind of Parts Washing Equipment, and it can effectively clean, be dried machined part and be glossy, thereby improves the surface quality of part.
Above-mentioned purpose is to realize by the ultrasonic cleaning apparatus according to the application, described ultrasonic cleaning apparatus is for processing machined part, described ultrasonic cleaning apparatus comprises: the Ultrasonic Cleaning chamber with entrance and exit, the indoor cleaning agent accommodating for Ultrasonic Cleaning of described Ultrasonic Cleaning, is provided with in Ultrasonic Cleaning chamber bottom for generation of ultrasonic wave with to cleaning agent effect and then the supersonic generator to part effect; There is the entrance being connected with the outlet of Ultrasonic Cleaning chamber and there is the hothouse of outlet; There is the entrance being connected with the outlet of hothouse and there is the antirust chamber of immersion oil of outlet, the antirust indoor antirust oil that accommodates of described immersion oil; Order is by the conveyer belt of Ultrasonic Cleaning chamber, hothouse, the antirust chamber of immersion oil, described part is positioned on conveyer belt and along with the movement of conveyer belt and transmits by Ultrasonic Cleaning chamber, hothouse, the antirust chamber of immersion oil, at least a portion of described conveyer belt immerses in cleaning agent and antirust oil, wherein, the top of described hothouse is provided with blowning installation, and described blowning installation has the entrance that is connected with compressed air source and leads in hothouse conveyer belt top part is carried out to the outlet conduit of blow dried.
Alternatively, in described hothouse, be also provided with for generation of heat so that part is carried out to dry heating element heater.
Alternatively, described heating element heater is electrical heating elements.
Alternatively, described blowning installation has multiple outlet conduits, and the end of each outlet conduit is connected with blow-out nozzle.
Alternatively, the porch of described blowning installation or outlet conduit place are provided with the choke valve that compressed-air actuated flow is regulated.
Alternatively, the porch of described blowning installation is provided with the switch valve that disconnects compressed-air actuated supply for connected sum.
Alternatively, the indoor cleaning agent of described Ultrasonic Cleaning is organic solvent.
Alternatively, described ultrasonic cleaning apparatus has the input table being connected with the entrance of Ultrasonic Cleaning chamber.
Alternatively, described ultrasonic cleaning apparatus has the output table being connected with the outlet of the antirust chamber of immersion oil.
Alternatively, described part is metal parts.
According to the said equipment of the application, heating, drying process in existing ultrasonic cleaning apparatus is replaced with to compressed air blow dried, replace electric heater unit to be dried with compressed air air jet system, or the extra compressed air air jet system that increases is dried strengthening on the basis of original electric heater unit, then immersion oil is antirust to having cleaned, improve greatly cleaning performance, improved cleaning efficiency, met the cleannes requirement of part simultaneously.
Brief description of the drawings
The application's aforementioned and other side will more completely be understood and be understood by the detailed introduction done with reference to the accompanying drawings, in the accompanying drawings:
Fig. 1 is the schematic diagram of existing ultrasonic cleaning apparatus, and
Fig. 2 is according to the schematic diagram of the application's ultrasonic cleaning apparatus.
Detailed description of the invention
Hereinafter, illustrate according to the embodiment of the application's ultrasonic cleaning apparatus with reference to accompanying drawing. In accompanying drawing, same or similar feature will be represented by identical Reference numeral.
Fig. 1 schematically shows a kind of ultrasonic cleaning apparatus of prior art, this equipment comprises Ultrasonic Cleaning chamber 1, the heating, drying chamber 2 being connected with Ultrasonic Cleaning chamber 1 and the antirust chamber 3 of immersion oil being connected with heating, drying chamber 2, and part 8 is in order by Ultrasonic Cleaning chamber 1, heating, drying chamber 2 and the antirust chamber 3 of immersion oil. Moving by part 8 that order is positioned at before Ultrasonic Cleaning chamber 1 is part input table 4, be positioned at the antirust chamber 3 of immersion oil below be part output table 5.
Part 8 enters from part input table 4 for example organic solution 9 of cleaning agent that is arranged in Ultrasonic Cleaning chamber 1 by conveyer belt 10, under the ul-trasonic irradiation sending at ultrasonic generator 6, clean, part 8 after cleaning is sent in heating, drying chamber 2 by conveyer belt 10, under the heat effect producing at heater 7, dried, part 8 after oven dry is admitted in the antirust chamber 3 of immersion oil by conveyer belt 10, immerse in antirust oil and carry out oil film coating, then export by part output table 5, enter next work flow, for example assembling etc.
In above-mentioned cleaning equipment, especially in heating, drying chamber 2, due to factors such as the non-uniform heat fluxes of heating element heater 7, part 8 be can not get fully dry, cause entering in the antirust chamber 3 of immersion oil with the part of moisture, part be can not get fully glossy and produce corrosion point.
The application's ultrasonic cleaning apparatus has solved this problem effectively.
Fig. 2 schematically shows the ultrasonic cleaning apparatus according to the application, and it effectively cleans, is dried and oil immersion for the part to mechanical processing process, has improved the final mass of part.
Comprise the antirust chamber 3 of immersion oil of moving the Ultrasonic Cleaning chamber 1 being disposed in order, the hothouse 2 being connected with Ultrasonic Cleaning chamber 1 and being connected with hothouse 2 by part according to the application's ultrasonic cleaning apparatus, the outlet of described Ultrasonic Cleaning chamber 1 communicates with the entrance of hothouse 2, and the outlet of described hothouse 2 is connected with the entrance of the antirust chamber 3 of immersion oil.
What be connected with the entrance of Ultrasonic Cleaning chamber 1 is part input table 4, what be connected with the outlet of the antirust chamber 3 of immersion oil is part output table 5, conveyer belt 10 extends through Ultrasonic Cleaning chamber 1, hothouse 2, the antirust chamber 3 of immersion oil from part input table 4, then extend through output table 5, part 8 passes through each chamber by the conveying successively of conveyer belt 10, then export from output table 5 part of handling well, to enter subsequent handling, for example, assemble etc.
In Ultrasonic Cleaning chamber 1, accommodate cleaning agent 9, described cleaning agent 9 is for example organic flux, is provided with supersonic generator 6 in the bottom of Ultrasonic Cleaning chamber 1 in cleaning agent 9. In Ultrasonic Cleaning chamber 1 one section of described conveyer belt 10 dangles downwards, enter in cleaning agent 9, to allow the part 8 carrying on it submerge in cleaning agent 8, under hyperacoustic effect of sending at supersonic generator 6, in cleaning agent 9, clean, remove the foul of piece surface.
Part 8 after cleaning is transported in hothouse 2 by conveyer belt 10, be provided with blowning installation 12 at the top of hothouse 2, described blowning installation 12 has entrance 121 and multiple outlet 122, described outlet 122 stretches in hothouse 2, at the end of outlet 122, be provided with nozzle 123, nozzle 123 is positioned at the top of conveyer belt 10. Described entrance 121 is connected with compressed air source, to provide compressed air to nozzle 123, and by nozzle 123, compressed air is sprayed into hothouse 2, thereby blow to the part 8 being positioned on conveyer belt 10, so that part 8 blows down except moisture compressed-air actuated, be dried fully.
The outlet 122 of described blowning installation 12 by known methods for example flange connector is connected with the top of hothouse 2, preferably removably connected. In addition, on entrance 121 He on outlet 122, valve can be set, compressed-air actuated flow is regulated or carry out on/off control. As required different parts is dried, economize on resources.
Alternatively, heater 7 as shown in Figure 1 also can be set in hothouse 2, so that part is further dried.
After part 8 is fully dry, be delivered in the antirust chamber 3 of immersion oil by conveyer belt 10, described immersion oil accommodates antirust oil 11 in antirust chamber 3, and described antirust oil can be set to variety classes and composition as required. In the antirust chamber 3 of immersion oil one section of described conveyer belt 10 dangles in antirust oil 11, so that the part 8 on conveyer belt 10 can fully be immersed in antirust oil 11, make part 8 surface uniform apply last layer antirust oil 11. Subsequently, described part 8 is sent on output table 5 by conveyer belt 10, can take off part for depositing from output table 5, or directly enter subsequent handling.
The application has increased high pressure air blowning installation (or with blowning installation replace heater) in the heating, drying chamber of the ultrasonic cleaning apparatus of prior art, by using the physical characteristics of pressure-air, on part, form high pressure draught. Directly blow down the most of moisture that part depressed part bit strip goes out, increased the circulation of air speed of piece surface after cleaning simultaneously, accelerate moisture evaporation. Thereby part is fully dried, has improved quality and the speed of cleaning.
This ultrasonic cleaning apparatus can be used for the processing of each middle machined part, the especially processing of auto parts, auto parts are the parts that belong to box house engaged transmission system, for surface quality require highly, surface does not allow to exist any corrosion defect. This gives to clean to produce after processing and has higher requirement, and applicant through repeatedly practising test, provides above-mentioned improved Parts Washing Equipment, has solved the problem of corrosion after Cleaning of Parts by new dehumidifying means. Make parts cleanliness qualification rate reach 98%, cleaning speed has improved 15-20%.
Certainly, the application is not limited to the processing of auto parts, but can process to any part that need to carry out Ultrasonic Cleaning especially metal parts.
Although the application is described with regard to preferred embodiment; but this is not the restriction meaning the application, should be understood that, the application's protection domain is limited by appended claim; do not departing under the prerequisite of this scope, those skilled in the art can carry out various amendments.
Claims (10)
1. a ultrasonic cleaning apparatus, it is processed machined part, it is characterized in that, and described ultrasonic cleaning apparatus comprises:
There is the Ultrasonic Cleaning chamber of entrance and exit, the indoor cleaning agent accommodating for Ultrasonic Cleaning of described Ultrasonic Cleaning, is provided with in Ultrasonic Cleaning chamber bottom for generation of ultrasonic wave with to cleaning agent effect and then the supersonic generator to part effect;
There is the entrance being connected with the outlet of Ultrasonic Cleaning chamber and there is the hothouse of outlet;
There is the entrance being connected with the outlet of hothouse and there is the antirust chamber of immersion oil of outlet, the antirust indoor antirust oil that accommodates of described immersion oil;
Order is by the conveyer belt of Ultrasonic Cleaning chamber, hothouse, the antirust chamber of immersion oil, described part is positioned on conveyer belt and along with the movement of conveyer belt and transmits by Ultrasonic Cleaning chamber, hothouse, the antirust chamber of immersion oil, at least a portion of described conveyer belt immerses in cleaning agent and antirust oil
Wherein, the top of described hothouse is provided with blowning installation, and described blowning installation has the entrance that is connected with compressed air source and leads in hothouse conveyer belt top part is carried out to the outlet conduit of blow dried.
2. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, is also provided with for generation of heat so that part is carried out to dry heating element heater in described hothouse.
3. ultrasonic cleaning apparatus as claimed in claim 2, is characterized in that, described heating element heater is electrical heating elements.
4. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, described blowning installation has multiple outlet conduits, and the end of each outlet conduit is connected with blow-out nozzle.
5. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, the porch of described blowning installation or outlet conduit place are provided with the choke valve that compressed-air actuated flow is regulated.
6. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, the porch of described blowning installation is provided with the switch valve that disconnects compressed-air actuated supply for connected sum.
7. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, the indoor cleaning agent of described Ultrasonic Cleaning is organic solvent.
8. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, described ultrasonic cleaning apparatus has the input table being connected with the entrance of Ultrasonic Cleaning chamber.
9. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, described ultrasonic cleaning apparatus has the output table being connected with the outlet of the antirust chamber of immersion oil.
10. ultrasonic cleaning apparatus as claimed in claim 1, is characterized in that, described part is metal parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521010101.3U CN205253645U (en) | 2015-12-08 | 2015-12-08 | Ultrasonic cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521010101.3U CN205253645U (en) | 2015-12-08 | 2015-12-08 | Ultrasonic cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN205253645U true CN205253645U (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521010101.3U Active CN205253645U (en) | 2015-12-08 | 2015-12-08 | Ultrasonic cleaning equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180053A (en) * | 2016-06-30 | 2016-12-07 | 李双阳 | A kind of auto parts and components clean device |
| CN106269676A (en) * | 2016-08-17 | 2017-01-04 | 浙江亚利大胶丸有限公司 | A kind of soft capsule soft capsule washing machine of practicality |
| CN106311658A (en) * | 2016-08-17 | 2017-01-11 | 浙江亚利大胶丸有限公司 | Multifunctional soft capsule cleaning machine |
| CN106733912A (en) * | 2016-12-13 | 2017-05-31 | 无锡南方声学工程有限公司 | A kind of steel button cleaning machine |
| CN106807676A (en) * | 2016-12-30 | 2017-06-09 | 唐华烨 | Automobile primary bearing immersion oil cleaning plant |
| CN108817123A (en) * | 2018-08-13 | 2018-11-16 | 佛山市博雅钛金科技有限公司 | A kind of profile automatic production line |
| CN109513683A (en) * | 2018-10-19 | 2019-03-26 | 温州人本汽车轴承股份有限公司 | A kind of open bearing product cleaning rust-proof technique and device |
| CN110125104A (en) * | 2019-04-15 | 2019-08-16 | 苏州爱拓玛机械科技有限公司 | Clearing and drying device inside and outside a kind of shape tube |
| CN112620171A (en) * | 2020-11-30 | 2021-04-09 | 张家港东艺超声有限公司 | Cable ultrasonic cleaning device and cable ultrasonic cleaning method |
| CN110125104B (en) * | 2019-04-15 | 2024-04-30 | 苏州爱拓玛机械科技有限公司 | Cleaning and drying device for inside and outside of special-shaped pipe |
-
2015
- 2015-12-08 CN CN201521010101.3U patent/CN205253645U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106180053A (en) * | 2016-06-30 | 2016-12-07 | 李双阳 | A kind of auto parts and components clean device |
| CN106269676A (en) * | 2016-08-17 | 2017-01-04 | 浙江亚利大胶丸有限公司 | A kind of soft capsule soft capsule washing machine of practicality |
| CN106311658A (en) * | 2016-08-17 | 2017-01-11 | 浙江亚利大胶丸有限公司 | Multifunctional soft capsule cleaning machine |
| CN106733912A (en) * | 2016-12-13 | 2017-05-31 | 无锡南方声学工程有限公司 | A kind of steel button cleaning machine |
| CN106807676A (en) * | 2016-12-30 | 2017-06-09 | 唐华烨 | Automobile primary bearing immersion oil cleaning plant |
| CN108817123A (en) * | 2018-08-13 | 2018-11-16 | 佛山市博雅钛金科技有限公司 | A kind of profile automatic production line |
| CN108817123B (en) * | 2018-08-13 | 2023-08-18 | 佛山博睿荣创智能科技有限公司 | Automatic production line for sectional materials |
| CN109513683A (en) * | 2018-10-19 | 2019-03-26 | 温州人本汽车轴承股份有限公司 | A kind of open bearing product cleaning rust-proof technique and device |
| CN110125104A (en) * | 2019-04-15 | 2019-08-16 | 苏州爱拓玛机械科技有限公司 | Clearing and drying device inside and outside a kind of shape tube |
| CN110125104B (en) * | 2019-04-15 | 2024-04-30 | 苏州爱拓玛机械科技有限公司 | Cleaning and drying device for inside and outside of special-shaped pipe |
| CN112620171A (en) * | 2020-11-30 | 2021-04-09 | 张家港东艺超声有限公司 | Cable ultrasonic cleaning device and cable ultrasonic cleaning method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 048000 No. 1442, Lanhua Road, development zone, Jincheng City, Shanxi Province Patentee after: SHANXI HANTONG XINYU TECHNOLOGY Co.,Ltd. Address before: 048000 No. 1442, Lanhua Road, development zone, Jincheng City, Shanxi Province Patentee before: SHANXI HANDO FOUNDRY INDUSTRIES Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |