CN205240586U - Filter plate production line underslung trolley - Google Patents
Filter plate production line underslung trolley Download PDFInfo
- Publication number
- CN205240586U CN205240586U CN201521042176.XU CN201521042176U CN205240586U CN 205240586 U CN205240586 U CN 205240586U CN 201521042176 U CN201521042176 U CN 201521042176U CN 205240586 U CN205240586 U CN 205240586U
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- reach
- crotch
- leading
- underslung trolley
- track
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Abstract
The utility model discloses a filter plate production line underslung trolley belongs to the mechanical manufacturing technology field. It includes parts such as bearing wheel, leading wheel, transmission shaft, pivot, synchronizing wheel A, crotch, leading crotch, hold -in range, bearing wheel press on the track to link firmly in the transmission shaft through the nut, the transmission shaft pass through antifriction bearing and crotch and link to each other, its end is equipped with synchronizing wheel A, the reach on be equipped with the fixed plate. The utility model provides an every underslung trolley can single control, can adjust specific opening according to the concrete production beat at scene and stop, can realize automatic long -pending putting, has reduced artificial intervention, has improved production efficiency, has reduced intensity of labour to the equipment damage that the transport produced has been reduced.
Description
Technical field
The utility model belongs to machinery manufacturing technology field, specifically, relates to a kind of conveying equipment that hangs, more particularly,Relate to a kind of filter plate production line underslung trolley.
Background technology
Filter plate is a kind of key device playing a role in filtering in physics chemical action, in metallurgy industry, can realize high-temperature flue gasPurification, in petroleum chemical industry, can filter high-temperature gas, ebullated bed tail gas, catalytic slurry etc., at pharmacy rowIn industry, can realize the isolated by filtration of catalyst, can also filter edible salt, beverage, and can be used in purification filtering sewage simultaneously.
Generally very complicated comparatively of the production technology of filter plate, such as the manufacture of polypropylene plastics filter plate, first needs granular poly-thirdAlkene utilizes that plastic extruder heats, melting, then quantitative melt is put into mould compressing, after moulding for tableThe rough part of face, also needs to be carried to numerical control mill and carries out machining, finally also needs product to be carried to testBetween carry out the inspection of product, be carried to after the assay was approved composing room and assemble. In whole production process, need to remove frequentlyFortune, has expended a large amount of manpower and materials.
Improve material conveyance equipment, can obtain obvious economic benefit, for the breakage rate that reduces product, reduce various simultaneouslyThe generation of accident has significant effect, and improves cost that material conveyance equipment spends well below material conveyance equipmentThe economic benefit of bringing after improving. Therefore be, to improve productivity effect to adopt for the improvement of material conveyance equipment in production processWith one of necessary means.
Conventional modernization material conveyance equipment is all to utilize various forms of conveyers, by having moved on certain trackBecome the carrying of material. And for unsettled haulage equipment, conventional have an overhead chain conveyer.
Documents 1: grant number 88200083, on December 7 1988 day for announcing, discloses piling suspension by name and carriedThe patent document of machine, the groups such as its traction track by arbitrary form, bearing track, car group, four-wheel push hook, car group commutation trackBecome, traction track departs from bearing track on without stopper laying section, on the front and back dolly of car group, all arranges and cuts somebody's hair, and cuts somebody's hair at itAccount on the width of half and remove metal derby, be provided with metal trading halt between bearing track and traction track, metal trading halt is positioned at tractionOne side of the center line of track. The feature of this device is that traction original paper and car group are separated, under the effect of traction original paper, and can be veryThe good function that accumulates that realizes all car groups. But realize the operation of car group because it adopts unified traction original paper, only have singlePower source, thus cause car group under the traction of traction original paper (single power source), to work, because all carrying vehicles are allControlled by the unified of single power source, single carrying vehicle can not be realized and accumulate function, can only be applicable to extensive, etc. beatBatch production, for the production line of small lot, small scale, productive temp not etc., do not need start and stop frequently, can cause controlLoaded down with trivial details, even cannot work.
Documents 2: application number 201510088990.3, on February 27 2015 applying date, discloses integral by name resistance toThe patent document of high-temperature ash drag conveyor, it comprise drive unit, conveyor head, middle part, afterbody, flight chain,Discharging opening, Machine guarding, complete machine are suspended on body of heater ash bucket by the anti-rest device of flange, middle case be provided with microscler enterMaterial mouthful, the bearing cavity at middle part arranges heat-resistant, wear-resistant guide shoe, and unloaded chamber, middle part arranges chain backhaul supporting roller component, and flight chain is highThe chain bar of shaft and high blade structure, tail tensioner adopts Compress Spring to add feed screw nut and grips rack and panel construction. The spy of this devicePoint is to be suspended on body of heater ash bucket by complete machine, and can be high temperature resistant, wear-resistant. But this device also just utilizes single powerWhole piece pipeline is controlled in source, and its carrying vehicle can not control separately, makes it in other start and stop occasion uncomfortable frequentlyWith.
According to above-mentioned analysis, existing suspension conveying equipment can be divided into two kinds of towed and pushing-types according to the source of transmitting power, itsComplete the transmission of transportation power by driving component, its driving component is in the middle of motion always, for stopping of diverse locationOr start, or be out of service completely, or be by stopper is set, conveyer and traction piece dialysis to be contacted, because ofThis adopts this kind of power delivery mode, is adapted at the larger occasion of logistics capacity and uses, as frequent handling plant area, the You Haiqi of materialTagma, paint spray booth and the adverse circumstances district being manually difficult to. To small-scale production company, because existing factory building is little, machining objectFlow is limited, and the material loading of each operation and blanking exist inconsistency, is towedly obviously not suitable for. Hang defeated for pushing-typeSend machine, consider the material loading of each operation, the inconsistency of blanking, it is provided with and accumulates function, solves the inconsistent of start and stop with this.But, operation high in carrying frequency arranged under staggered situation, not only causes program operation complexity, also holding because of drive motors of whileReforwarding row and cause the waste of the energy.
In view of above-mentioned analysis, newly-designed suspension conveying equipment should possess following characteristics: can realize decentralised control, every 1.The start and stop of underslung trolley can be controlled separately; 2. for reducing manual intervention, should be able to realize automatically and accumulating. Therefore, newly-designedUnderslung trolley, in operation, should be to set up separately drive unit, and its start and stop can be realized manual control; For its controlThe design of system, adopts semiautomatic control, can realize manual control start and stop, also can automatically select start and stop position; And for realityRow accumulates function, should make underslung trolley can accumulate by automatic retarding in the time that two cars meet, and can realize startup voluntarily.
Utility model content
1. the technical problems to be solved in the utility model
For existing overhead chain conveyer, its every underslung trolley can not be controlled separately start and stop, can not realize decentralised control, manually dryLarger in advance, and can not realize automatically and accumulating, and then cause it can not be applied to carrying start and stop frequently in filter plate production line, makeIn filter plate production line without material conveyance equipment, rely on manpower completely, and cause carrying to be wasted time and energy, cause production efficiency low,The problem that product carrying breakage rate improves, the utility model provides a kind of filter plate production line underslung trolley. By to every suspensionComplete design is carried out in the drive part of dolly, control section, bearing part, and every dolly can be controlled separately, can rootConcrete productive temp according to scene regulates concrete start and stop, and can realize and automatically accumulate function, has realized on largely existingField is adjusting pattern in real time, has reduced hand labor intensity, has improved production efficiency, has reduced the breakage rate in product handling process.
2. technical scheme
For addressing the above problem, the utility model adopts following technical scheme.
A kind of filter plate production line underslung trolley, comprises bearing wheels, directive wheel, power transmission shaft, rotating shaft, synchronizing wheel A, crotch, frontGuide fork frame, Timing Belt, synchronizing wheel B, motor, reach, leading reach, fixed head, crossbeam, suspension bracket, suspension hook, push awayPawl, control claw, switch board;
Described bearing wheels is pressed on track, and is fixed on power transmission shaft by nut, and described power transmission shaft is by rolling bearing and forkFrame is connected, and its end is equipped with synchronizing wheel A, and described crotch is connected by screw and reach, and described reach is provided withFixed head, described motor is fixed on fixed head, described synchronizing wheel B is connected on motor, and by Timing Belt with synchronizeWheel A is connected, and described crossbeam is assemblied on reach, and is pressed on the axle collar of reach, and described suspension bracket is by bolt and horizontal strokeBeam is connected, and described suspension hook is connected on suspension bracket, and described pawling is connected on reach, and described switch board connects by boltBe connected on crossbeam;
Described directive wheel is installed on track, and is connected with leading crotch by rotating shaft, described leading crotch by screw withLeading reach is connected, and described leading reach lower end is installed in crossbeam right-hand member through hole, and described control claw is connected in leadingOn reach.
Described bearing wheels, the quantity of directive wheel are 2, and are symmetrically distributed in the both sides of track.
Described suspension bracket, the quantity of suspension hook are 2 or 4.
3. beneficial effect
Compared with prior art, the utility model has following remarkable advantage:
(1) complete design is carried out in drive part, control section, the bearing part of the utility model to every underslung trolley, makesObtaining every dolly can control separately, can regulate concrete start and stop according to the concrete productive temp at scene.
(2) the utility model has reduced manual intervention, can realize automatically and accumulating. Adopt semiautomatic control, can realize manuallyControl start and stop, also can automatically select start and stop position; Can carry out and accumulate function, can make underslung trolley can oneself in the time that two cars meetMoving deceleration is accumulated, and can realize startup voluntarily.
(3) the utility model adopts single orbital motion, saved two tracks in legacy equipment (carrying, anotherControl), and underslung trolley carries the energy, adopts DC voltage, and voltage is low, operates safer.
(4) every underslung trolley of the present utility model has a style of one's own, when when damage wherein, can dismantle to keep in repair or change,Keep in repair and stop production without whole production line, reduced plant maintenance to producing the impact bringing.
(5) the utility model can be enhanced productivity, and reduces labour intensity, and reduces the equipment damage that carrying produces.
(6) the utility model is simple in structure, easy to operate, and processing cost is low, long service life.
Brief description of the drawings
Fig. 1 is the track plan of the utility model device in workshop operation;
Fig. 2 is the front view of the utility model device;
Fig. 3 is the left view of the utility model device.
In Fig. 2, Fig. 3: 1-track, 21-bearing wheels, 22-directive wheel, 31-power transmission shaft, 32-rotating shaft, 4-synchronousWheel A, 51-crotch, 52-leading crotch, 6-Timing Belt, 7-synchronizing wheel B, 8-motor, 91-reach, 92-frontLead reach, 10-fixed head, 11-crossbeam, 12-suspension bracket, 13-suspension hook, 14-pawl, 15-control claw, 16-controlCabinet processed.
Detailed description of the invention
Below in conjunction with Figure of description, the utility model is further described.
As shown in Figure 2 and Figure 3, a kind of filter plate production line underslung trolley, comprise bearing wheels 21, directive wheel 22, power transmission shaft 31,Rotating shaft 32, synchronizing wheel A4, crotch 51, leading crotch 52, Timing Belt 6, synchronizing wheel B7, motor 8, reach 91, frontLead reach 92, fixed head 10, crossbeam 11, suspension bracket 12, suspension hook 13, pawl 14, control claw 15, switch board 16;
Described bearing wheels 21 is pressed on track 1, and is fixed on power transmission shaft 31 by nut, and described power transmission shaft 31 is by rollingDynamic bearing is connected with crotch 51, and its end is equipped with synchronizing wheel A4, and described crotch 51 is connected by screw and reach 91,Described reach 91 is provided with fixed head 10, and described motor 8 is fixed on fixed head 10, and described synchronizing wheel B7 connectsBe connected on motor 8, and be connected with synchronizing wheel A4 by Timing Belt 6, described crossbeam 11 is assemblied on reach 91, andBe pressed on the axle collar of reach 91, described suspension bracket 12 is connected with crossbeam 11 by bolt, and described suspension hook 13 is connected to and hangsOn frame 12, described pawling 14 is connected on reach 91, and described switch board 16 is bolted on crossbeam 11;
Described directive wheel 22 is installed on track 1, and is connected with leading crotch 52 by rotating shaft 32, described leading crotch52 are connected with leading reach 92 by screw, and described leading reach 92 lower ends are installed in crossbeam 11 right-hand member through holes,Described control claw 15 is connected on leading reach 92.
Described bearing wheels 21, the quantity of directive wheel 22 are 2, and are symmetrically distributed in the both sides of track 1.
Described suspension bracket 12, the quantity of suspension hook 13 are 2 or 4.
The course of work of the utility model device is described:
Underslung trolley, in the time of work, by workpiece suspension, utilizes bearing wheels 21 and directive wheel 22 at track 1 by two suspension hooks 13Upper operation, bearing wheels 21 is to utilize motor 8 to drive, and completes driving and the carrying effect of underslung trolley entirety, and directive wheel22 are arranged on underslung trolley front end, play guiding and carrying effect. When sending control signal, switch board 16 provides power supply and toolThe control information of body is to motor 8, and motor 8 drives bearing wheels 21 to rotate, whole underslung trolley in the driving of bearing wheels 21 andUnder the acting in conjunction that directive wheel 22 leads, complete the operation on track 1.
In the time running into bend, because crossbeam 11 is to be assemblied on reach 91 and leading reach 92 by matched in clearance, suspension bracket12 can rotate freely in horizontal plane, and under the guiding of track curved slot, directive wheel 22 is realized auto-steering, thereby driveThe direction of whole underslung trolley changes.
Underslung trolley, in running, while having stopped charging or discharging, has caused one to delivery track at target operation placeFixed obstruction, has limited the operation of follow-up underslung trolley, for preventing the collision between underslung trolley, on reach 91, is provided withPawl 14, on leading reach 92, be provided with control claw 15. In the time that a underslung trolley stops somewhere, follow-up underslung trolleyOperation approaches, and pawling of the control claw of follow-up underslung trolley front end setting 15 and this underslung trolley 14 collided, follow-up underslung trolleyControl claw 15 be lifted, now trigger control signal by the dump of follow-up underslung trolley motor 8, to stop its continuationAdvance. After last underslung trolley is left away, the control claw 15 that follow-up underslung trolley is lifted falls, the power supply that its motor 8 movesReclose, drive it to continue operation forward.
Meanwhile, underslung trolley of the present utility model can be realized by remote control the control of its concrete method of operation, when manually sendingAfter enabling signal, when underslung trolley is judged front without the interruption of service (being that control claw 15 is not lifted), bring into operation; When manuallySend after stop signal, underslung trolley stops voluntarily; And in the time that underslung trolley runs into barrier in running, control claw 15Be lifted, the now signal of its preferential answering control claw 15, realization stops; Only have and after barrier is eliminated, just respond artificial handMoving signal. Operating personnel can preset specific process operations service requirement simultaneously, when manually sending after certain working procedure signal,Underslung trolley moves to predefined station place automatically, waits for a period of time, and after Container Loading completes, automatically starts operationTo another station place, after staying for some time, more automatically move to other station places, to meet the operation requirements of certain working procedure.
In the utility model, complete design is carried out in the drive part to every underslung trolley, control section, bearing part, makesObtaining every dolly can control separately, can regulate concrete start and stop according to the concrete productive temp at scene. Such as polypropylene plasticsThe manufacture of filter plate, first needs granular polypropylene to utilize that plastic extruder heats, melting, then quantitative melt is putEnter in mould compressingly, after moulding, for the part of surface irregularity, also need to be carried to numerical control mill and cut and addWork, finally also needs product to be carried to the inspection of carrying out product between test, is carried to after the assay was approved composing room and assembles.Its operation is many and complicated, utilizes traditional manpower transport will expend a large amount of manpower and materials. As shown in Figure 1, be the utility model deviceTrack plan, as indicated digital arrow in figure, wherein on 1-2-3-4-5 track, complete the material handling of first operation,On 14-15-16-20 track, complete the material handling of second operation work, on 17-18-19 track, complete the material handling of three process,On 7-8-9-10 track, complete the material handling of the 4th procedure, on 10-11-12-13 track, complete the material handling of five processes,On 6-19 track, complete the carrying of the examination and test of products. Utilize this carrying that completes material, save time and can reach with respect to a dead lift30%, to save carrying personnel amount and reach 40%, the expense of operation is returned this time and is about 3 years, and the time limit is shorter.
The utility model has reduced manual intervention, can realize automatically and accumulating. Adopt semiautomatic control, can realize manual controlStart and stop, also can select start and stop position automatically; Can carry out and accumulate function, can make underslung trolley can automatically subtract in the time that two cars meetSpeed is accumulated, and can realize startup voluntarily. Adopt single orbital motion simultaneously, saved two tracks (in legacy equipmentBar carrying, another control), and underslung trolley carries the energy, adopts DC voltage, and voltage is low, operates safer. AndAnd every underslung trolley has a style of one's own, when when damage wherein, can dismantle to keep in repair or change, and without whole production lineStop production and keep in repair, reduced plant maintenance to producing the impact bringing. And traditional overhead chain conveyer adopts single power sourceControl whole piece pipeline, and its carrying vehicle can not control separately, whole piece pipeline can only be realized start and stop simultaneously, and can notControl separately each carrying vehicle according to the Production requirement of concrete certain part, while use in filter plate production line, can cause and produce effectRate is too low. Simultaneously traditional overhead chain conveyer adopts two-orbit, and one for carrying, and another,, for controlling, is setting up trackShi Zengjia difficulty, also improved production cost. Traditional overhead chain conveyer is in when work, in the time of a suspension car damage wherein,Whole production line need to be stopped production and keeps in repair, increase plant maintenance to producing the impact bringing.
Claims (3)
1. a filter plate production line underslung trolley, is characterized in that, comprise bearing wheels (21), directive wheel (22), power transmission shaft (31),Rotating shaft (32), synchronizing wheel A (4), crotch (51), leading crotch (52), Timing Belt (6), synchronizing wheel B (7), motor(8), reach (91), leading reach (92), fixed head (10), crossbeam (11), suspension bracket (12), suspension hook (13),Pawl (14), control claw (15), switch board (16);
It is upper that described bearing wheels (21) is pressed on track (1), and be fixed on power transmission shaft (31), described power transmission shaft by nut(31) be connected with crotch (51) by rolling bearing, its end is equipped with synchronizing wheel A (4), and described crotch (51) is logicalCross screw and reach (91) and be connected, described reach (91) is provided with fixed head (10), and described motor (8) is solidFix on fixed head (10) upper, it is upper that described synchronizing wheel B (7) is connected to motor (8), and pass through Timing Belt (6) and synchronizeWheel A (4) is connected, and it is upper that described crossbeam (11) is assemblied in reach (91), and be pressed on the axle collar of reach (91),Described suspension bracket (12) is connected with crossbeam (11) by bolt, and it is upper that described suspension hook (13) is connected to suspension bracket (12), instituteIt is upper that pawl (14) stated are connected in reach (91), and described switch board (16) is bolted on crossbeam (11);
It is upper that described directive wheel (22) is installed on track (1), and be connected with leading crotch (52) by rotating shaft (32), instituteThe leading crotch (52) of stating is connected with leading reach (92) by screw, and install described leading reach (92) lower endIn crossbeam (11) right-hand member through hole, described control claw (15) is connected on leading reach (92).
2. a kind of filter plate production line underslung trolley according to claim 1, is characterized in that, described bearing wheels (21),The quantity of directive wheel (22) is 2, and is symmetrically distributed in the both sides of track (1).
3. a kind of filter plate production line underslung trolley according to claim 1, is characterized in that, described suspension bracket (12),The quantity of suspension hook (13) is 2 or 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521042176.XU CN205240586U (en) | 2015-12-10 | 2015-12-10 | Filter plate production line underslung trolley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521042176.XU CN205240586U (en) | 2015-12-10 | 2015-12-10 | Filter plate production line underslung trolley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205240586U true CN205240586U (en) | 2016-05-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521042176.XU Expired - Fee Related CN205240586U (en) | 2015-12-10 | 2015-12-10 | Filter plate production line underslung trolley |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205240586U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105329636A (en) * | 2015-12-10 | 2016-02-17 | 马鞍山清净环保科技有限公司 | Filter plate production line suspended car and manufacturing method of parts thereof |
| CN108516299A (en) * | 2018-04-28 | 2018-09-11 | 淮北矿业股份有限公司 | A kind of transport device of coal cutting roadway wireway guide rail |
| CN109455482A (en) * | 2018-09-14 | 2019-03-12 | 广汽丰田汽车有限公司 | A kind of automatic transporting suspender |
-
2015
- 2015-12-10 CN CN201521042176.XU patent/CN205240586U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105329636A (en) * | 2015-12-10 | 2016-02-17 | 马鞍山清净环保科技有限公司 | Filter plate production line suspended car and manufacturing method of parts thereof |
| CN105329636B (en) * | 2015-12-10 | 2018-09-11 | 马鞍山清净环保科技有限公司 | A kind of manufacturing method of filter board productin line underslung trolley and its component |
| CN108516299A (en) * | 2018-04-28 | 2018-09-11 | 淮北矿业股份有限公司 | A kind of transport device of coal cutting roadway wireway guide rail |
| CN109455482A (en) * | 2018-09-14 | 2019-03-12 | 广汽丰田汽车有限公司 | A kind of automatic transporting suspender |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160518 Termination date: 20161210 |