CN205147813U - Metal parts 3D prints digit control machine tool - Google Patents

Metal parts 3D prints digit control machine tool Download PDF

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CN205147813U
CN205147813U CN201520920569.XU CN201520920569U CN205147813U CN 205147813 U CN205147813 U CN 205147813U CN 201520920569 U CN201520920569 U CN 201520920569U CN 205147813 U CN205147813 U CN 205147813U
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metal
welding
main shaft
machine tool
frame
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邝锦富
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Guangdong Jinke Machine Tool Co ltd
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Abstract

本实用新型公开了一种金属零件3D打印数控机床,包括金属机架、主轴和工作台,主轴和工作台分别连接有动作驱动机构,金属机架内设有用于主轴更换不同刀具的加工刀库,刀库位于主轴侧边的机架上,金属机架内还设有熔丝式金属热熔焊枪,该熔丝式金属热熔焊枪通过与主轴上的刀具更换机构对应的换取机构安装在金属机架上,当主轴更换上熔丝式金属热熔焊枪时,实现通过金属焊丝进行焊接或者堆焊,当焊接或者堆焊到一定程度后,主轴更换为相应的刀具进行所需的加工。不但能够对金属零件进行增材和切削加工的复合加工,而且是利用传统的焊接工艺,堆焊成型,大大提高铸造零件的生产货期,同时与激光喷粉相比,其焊枪设备常见,配备成本低廉,能够极为有效地提高生产效益。

The utility model discloses a 3D printing numerical control machine tool for metal parts, which comprises a metal frame, a main shaft and a worktable, the main shaft and the worktable are respectively connected with action driving mechanisms, and the metal frame is provided with a processing tool magazine for the main shaft to replace different tools , the tool magazine is located on the frame on the side of the main shaft, and a fuse-type metal hot-melt welding gun is also installed in the metal frame. On the frame, when the main shaft is replaced with a fuse-type metal hot-melt welding torch, welding or surfacing welding is realized through metal welding wire. When the welding or surfacing welding reaches a certain level, the main shaft is replaced with the corresponding tool for the required processing. Not only can the compound processing of metal parts be added and cut, but also use the traditional welding process, surfacing welding forming, greatly improve the production delivery time of casting parts, and compared with laser powder spraying, its welding torch equipment is common, equipped with The cost is low, and the production efficiency can be improved extremely effectively.

Description

一种金属零件3D打印数控机床3D printing CNC machine tool for metal parts

技术领域 technical field

本实用新型涉及一种数控机床,尤其是一种能够实现金属堆焊与金属切削两种加工方式结合的数控机床。 The utility model relates to a numerical control machine tool, in particular to a numerical control machine tool capable of realizing the combination of two processing methods of metal overlay welding and metal cutting.

背景技术 Background technique

混合加工是在一台设备上可完成两种不同机理的加工过程,如增材制造和切削加工混合,电加工和超声波加工混合等。混合加工过程的优势互补,显著改善了难加工材料、工件的可加工性,减少了过程力和刀具/工具磨损,对加工零件的复杂表面完整性起到积极作用,为制作、维护异型、模型、模具等产品有莫大的益处。 Hybrid processing is a processing process that can complete two different mechanisms on one device, such as the combination of additive manufacturing and cutting processing, electric processing and ultrasonic processing, etc. The complementary advantages of the hybrid machining process significantly improve the machinability of difficult-to-machine materials and workpieces, reduce process force and tool/tool wear, and play a positive role in the complex surface integrity of machined parts. , molds and other products have great benefits.

其中一种,DMGMORI的LASERTEC653D,是将激光堆焊技术与5轴铣削技术集于一体,构成独特的混合加工机床。LASERTEC653D配有激光器进行激光堆焊,同时还借助5轴联动数控铣床进行高精度的铣削加工。 One of them, DMGMORI's LASERTEC653D, integrates laser surfacing technology and 5-axis milling technology to form a unique hybrid processing machine tool. LASERTEC653D is equipped with a laser for laser surfacing, and also uses a 5-axis linkage CNC milling machine for high-precision milling.

混合加工机床不仅拥有数控铣床优点,如高精度和高表面质量,还有粉末堆焊技术的灵活性和堆焊速度快的优点。例如,对于整体构件,需要铣削切除的金属比例达95%,而用增材方法仅在需要的地方堆焊。这将大幅节省贵重的工件材料和降低加工成本。 Hybrid processing machines not only have the advantages of CNC milling machines, such as high precision and high surface quality, but also the flexibility of powder surfacing technology and the advantages of fast surfacing speed. For example, for monolithic components, up to 95% of the metal needs to be removed by milling, while the additive method is used to build up welds only where needed. This results in significant savings in valuable workpiece material and lower machining costs.

但是,上述的混合加工机床采用的是激光堆焊技术,其制造和维护成本高,并且焊接速到较慢,继而未能有效地大规模推广,如何提供一种更为简便、成本低廉的焊接、复合加工机床,已经成为一大课题。 However, the above-mentioned hybrid processing machine tool uses laser surfacing welding technology, which has high manufacturing and maintenance costs, and the welding speed is relatively slow, and then it has not been effectively promoted on a large scale. How to provide a more convenient and low-cost welding , compound processing machine tools, has become a major issue.

发明内容 Contents of the invention

针对上述问题,本实用新型的目的在于提供一种具有复合加工作用、使用效果好,并且制造成本、维护成本低廉的数控机床。 In view of the above problems, the purpose of this utility model is to provide a numerically controlled machine tool with compound processing function, good use effect, and low manufacturing cost and maintenance cost.

本实用新型所采用的技术方案是: The technical scheme adopted in the utility model is:

一种数控机床,包括金属机架,金属机架的上部设有用于安装刀具的主轴,金属机架的中下部设有用于放置工件的工作台,主轴和工作台分别连接有动作驱动机构,金属机架内设有用于主轴更换不同刀具的加工刀库,刀库位于主轴侧边的机架上,金属机架内还设有熔丝式金属热熔焊枪,该熔丝式金属热熔焊枪通过与主轴上的刀具更换机构对应的换取机构安装在金属机架上,当主轴更换上熔丝式金属热熔焊枪时,实现通过金属焊丝进行焊接或者堆焊,当焊接或者堆焊到一定程度后,主轴更换为相应的刀具进行所需的加工。 A CNC machine tool, comprising a metal frame, the upper part of the metal frame is provided with a spindle for installing tools, the middle and lower part of the metal frame is provided with a workbench for placing workpieces, the spindle and the workbench are respectively connected with an action drive mechanism, and the metal The machine frame is equipped with a processing tool magazine for the main shaft to replace different tools. The replacement mechanism corresponding to the tool replacement mechanism on the main shaft is installed on the metal frame. When the main shaft is replaced with a fuse-type metal hot-melt welding gun, welding or surfacing welding can be carried out through metal welding wire. When the welding or surfacing welding reaches a certain level , the spindle is changed to the corresponding tool for the required processing.

进一步,所述工作台上安装有金属热熔冷却装置,冷却装置的上方有金属热熔操作面,能够快速冷却堆焊的金属,实现快速加工。 Further, a metal hot-melt cooling device is installed on the workbench, and there is a metal hot-melt operation surface above the cooling device, which can quickly cool the surfacing metal and realize rapid processing.

优选地,所述熔丝式金属热熔焊枪的换取机构包括一安装在金属机架上的气缸,气缸的推拉杆前端连接有安装在机架上的摆臂式焊枪更换支架,便于收藏和展开更换。 Preferably, the exchange mechanism of the fuse type metal hot-melt welding torch includes a cylinder installed on the metal frame, and the front end of the push-pull rod of the cylinder is connected with a swing arm type welding torch replacement bracket installed on the frame, which is convenient for storage and deployment replace.

优选地,所述的熔丝式金属热熔焊枪为二氧化碳电弧焊枪或者氩气保护焊枪,其配备设备常规。 Preferably, the fuse-type metal hot-melt welding torch is a carbon dioxide arc welding torch or an argon shielded welding torch, which is equipped with conventional equipment.

优选地,所述的金属热熔冷却装置为水循环冷却装置。 Preferably, the metal hot melt cooling device is a water circulation cooling device.

优选地,所述的用于放置工件的工作台为五轴式摇篮工作台,熔丝后金属往下流,通过五轴式摇篮结构使增材料的矢量保持往沿垂向上,来迎接不断向下流的金属,实现多方向角度的堆焊增加。 Preferably, the workbench for placing workpieces is a five-axis cradle workbench, the metal flows down after the fuse, and the vector of the additive material is kept vertically through the five-axis cradle structure to meet the continuous downward flow Metal, to achieve multi-directional angle of surfacing increase.

本实用新型的有益效果是:不但能够对金属零件进行增材和切削加工的复合加工,而且是利用传统的焊接工艺,堆焊成型,大大提高铸造零件的生产货期,同时与激光喷粉相比,其焊枪设备常见,配备成本低廉,能够极为有效地提高生产效益。 The beneficial effects of the utility model are: not only can metal parts be added material and cutting compound processing, but also use the traditional welding process, surfacing welding molding, greatly improve the production delivery period of casting parts, and at the same time, it is compatible with laser powder Compared with the welding torch equipment, the equipment is common and the equipment cost is low, which can effectively improve the production efficiency.

附图说明 Description of drawings

下面结合附图对本实用新型做进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型数控机床的参考示意图; Fig. 1 is the reference schematic diagram of the utility model numerical control machine tool;

图2是本实用新型数控机床内部的结构示意图; Fig. 2 is the structural representation inside the numerical control machine tool of the present utility model;

图3是本实用新型数控机床内部的结构俯视示意图; Fig. 3 is a schematic top view of the structure of the utility model CNC machine tool;

图4是本实用新型焊枪的工作原理示意图。 Fig. 4 is a schematic diagram of the working principle of the welding torch of the present invention.

具体实施方式 detailed description

参照图1-图4,本实用新型的一种数控机床,包括机架1,机架1的上部设有用于安装刀具的主轴2,机架1的中下部设有用于放置工件的工作台3,主轴2和工作台3分别连接有动作驱动机构,比如五轴移动机构,因为这些动作驱动机构是现有的常规结构,在此不再一一叙述。 With reference to Fig. 1-Fig. 4, a kind of numerical control machine tool of the present utility model comprises frame 1, and the upper part of frame 1 is provided with the main shaft 2 that is used for installing tool, and the middle and lower part of frame 1 is provided with the workbench 3 that is used to place workpiece , the main shaft 2 and the table 3 are respectively connected with an action drive mechanism, such as a five-axis movement mechanism, because these action drive mechanisms are existing conventional structures, and will not be described one by one here.

机架1内设有用于主轴更换不同刀具的加工刀库4,刀库4位于主轴2侧边的机架1上,机架1内还设有熔丝式金属热熔焊枪5,该熔丝式金属热熔焊枪5通过与主轴2上的刀具更换机构对应的换取机构6安装在机架1上。 The frame 1 is provided with a processing tool magazine 4 for the main shaft to replace different tools. The tool magazine 4 is located on the frame 1 on the side of the main shaft 2. The fuse type metal hot-melt welding torch 5 is also provided in the frame 1. The fuse Type metal hot-melt welding torch 5 is installed on the frame 1 by the changing mechanism 6 corresponding to the tool changing mechanism on the main shaft 2.

进一步,所述工作台3上安装有金属热熔冷却装置7,冷却装置7的上方有金属热熔操作面70,能够快速冷却堆焊的金属,实现快速加工。优选地,所述的金属热熔冷却装置7为水循环冷却装置,快速散热,有效阻隔热量传递到A/C轴。 Further, a metal hot-melt cooling device 7 is installed on the workbench 3 , and a metal hot-melt operation surface 70 is located above the cooling device 7 , which can rapidly cool the surfacing metal to realize rapid processing. Preferably, the metal hot-melt cooling device 7 is a water circulation cooling device, which dissipates heat quickly and effectively prevents heat from being transferred to the A/C shaft.

其中,参照图4,所述的熔丝式金属热熔焊枪5为二氧化碳电弧焊枪,其配备设备常规,包括枪头50、焊丝输送管51(为自动送丝机构,输送金属电焊丝55和二氧化碳保护气体)和主轴连接架52。 Wherein, with reference to Fig. 4, described fuse type metal hot-melt welding torch 5 is a carbon dioxide arc welding torch, and it is equipped with conventional equipment, including a gun head 50, a welding wire conveying pipe 51 (for an automatic wire feeding mechanism, conveying metal welding wire 55 and carbon dioxide shielding gas) and spindle connection frame 52.

当然,该熔丝式金属热熔焊枪5也可以是氩气保护焊枪,只要是熔丝式焊接即可。 Of course, the fuse-type metal hot-melt welding gun 5 can also be an argon shielded welding gun, as long as it is fuse-type welding.

参照图3,优选地,所述熔丝式金属热熔焊枪5的换取机构6包括一安装在机架上的气缸60,气缸60的推拉杆61前端连接有安装在机架1上的摆臂式焊枪更换支架62,便于收藏和展开更换,如在图中,摆臂式焊枪更换支架62为虚线的,则指示为处于将焊枪摆出而准备更换安装在主轴底下的状态,而摆臂式焊枪更换支架62为实线的,则焊枪为处于收藏状态。 Referring to FIG. 3 , preferably, the exchange mechanism 6 of the fuse type metal hot-melt welding torch 5 includes a cylinder 60 mounted on the frame, and the front end of the push-pull rod 61 of the cylinder 60 is connected with a swing arm mounted on the frame 1 Type welding torch replacement bracket 62 is convenient for storage and expansion replacement. As shown in the figure, the swing arm type welding gun replacement bracket 62 is a dotted line, indicating that it is in the state that the welding torch is ready to be replaced and installed under the main shaft, while the swing arm type If the welding torch replacement bracket 62 is in solid line, the welding torch is in a stored state.

优选地,所述熔丝式金属热熔焊枪5通过设置相对于刀库4另一侧的换取机构6安装在机架1内腔上,使得结构更为合理、紧凑。 Preferably, the fuse type metal hot-melt welding gun 5 is installed on the inner cavity of the frame 1 by setting the exchange mechanism 6 on the other side of the tool magazine 4, so that the structure is more reasonable and compact.

当主轴2更换上熔丝式金属热熔焊枪5时,实现通过金属焊丝进行焊接或者堆焊,当焊接或者堆焊到一定程度后,主轴更换为相应的刀具进行所需的加工。 When the main shaft 2 is replaced with the fuse-type metal hot-melt welding torch 5, welding or overlay welding can be carried out by the metal welding wire.

另外,跟为优选地,所述的用于放置工件的工作台3为五轴式摇篮工作台,熔丝后金属往下流,通过五轴式摇篮结构使增材料的矢量保持往沿垂向上,来迎接不断向下流的金属,实现多方向角度的堆焊增加。 In addition, preferably, the workbench 3 for placing workpieces is a five-axis cradle workbench, the metal flows down after the fuse, and the vector of the additive material is kept vertically through the five-axis cradle structure, To meet the continuous downward flow of metal, to achieve multi-directional increase in surfacing angles.

当然,上述实施方式并不是对本实用新型的唯一限定,其它等同技术方案也应当在本发明创造的保护范围之内。 Certainly, the above-mentioned embodiments are not the only limitation to the present utility model, and other equivalent technical solutions should also be within the protection scope of the present invention.

Claims (8)

1.一种金属零件3D打印数控机床,其特征在于:包括金属机架,金属机架的上部设有用于安装刀具的主轴,金属机架的中下部设有用于放置工件的工作台,主轴和工作台分别连接有动作驱动机构,金属机架内设有用于主轴更换不同刀具的加工刀库,刀库位于主轴侧边的机架上,金属机架内还设有熔丝式金属热熔焊枪,该熔丝式金属热熔焊枪通过与主轴上的刀具更换机构对应的换取机构安装在金属机架上,当主轴更换上熔丝式金属热熔焊枪时,实现通过金属焊丝进行焊接或者堆焊,当焊接或者堆焊到一定程度后,主轴更换为相应的刀具进行所需的加工。 1. A metal part 3D printing numerical control machine tool is characterized in that: it comprises a metal frame, the upper part of the metal frame is provided with a main shaft for installing a cutter, and the middle and lower part of the metal frame is provided with a workbench for placing workpieces, the main shaft and The worktables are respectively connected with action drive mechanisms, and the metal frame is equipped with a processing tool magazine for the main shaft to replace different tools. , the fuse-type metal hot-melt welding torch is installed on the metal frame through a replacement mechanism corresponding to the tool replacement mechanism on the main shaft. , when welding or surfacing to a certain extent, the spindle is replaced with the corresponding tool for the required processing. 2.根据权利要求1所述的一种金属零件3D打印数控机床,其特征在于:所述工作台上安装有金属热熔冷却装置,冷却装置的上方有金属热熔操作面。 2. A CNC machine tool for 3D printing of metal parts according to claim 1, characterized in that: a metal hot-melt cooling device is installed on the workbench, and a metal hot-melt operation surface is arranged above the cooling device. 3.根据权利要求1所述的一种金属零件3D打印数控机床,其特征在于:所述熔丝式金属热熔焊枪的换取机构包括一安装在机架上的气缸,气缸的推拉杆前端连接有安装在金属机架上的摆臂式焊枪更换支架。 3. A CNC machine tool for 3D printing of metal parts according to claim 1, characterized in that: the replacement mechanism of the fuse type metal hot-melt welding torch includes a cylinder installed on the frame, and the front end of the push-pull rod of the cylinder is connected to There are swing arm torch change stands mounted on a metal frame. 4.根据权利要求1所述的一种金属零件3D打印数控机床,其特征在于:所述的熔丝式金属热熔焊枪为二氧化碳电弧焊枪或者氩气保护焊枪。 4. A CNC machine tool for 3D printing of metal parts according to claim 1, characterized in that: said fuse-type metal hot-melt welding torch is a carbon dioxide arc welding torch or an argon shielded welding torch. 5.根据权利要求2所述的一种金属零件3D打印数控机床,其特征在于:所述的金属热熔冷却装置为水循环冷却装置。 5. A CNC machine tool for 3D printing of metal parts according to claim 2, characterized in that: said metal hot-melt cooling device is a water circulation cooling device. 6.根据权利要求2所述的一种金属零件3D打印数控机床,其特征在于:所述熔丝式金属热熔焊枪通过设置相对于刀库另一侧的换取机构安装在金属机架内腔上。 6. A CNC machine tool for 3D printing of metal parts according to claim 2, characterized in that: the fuse type metal hot-melt welding gun is installed in the inner cavity of the metal frame by setting an exchange mechanism on the other side of the tool magazine superior. 7.根据权利要求1任一所述的一种金属零件3D打印数控机床,其特征在于:所述的熔丝式金属热熔焊枪包括有自动送丝机构。 7. A CNC machine tool for 3D printing of metal parts according to any one of claims 1, characterized in that: said fuse-type metal hot-melt welding gun includes an automatic wire feeding mechanism. 8.根据权利要求1-7任一所述的一种金属零件3D打印数控机床,其特征在于:所述的用于放置工件的工作台为五轴式摇篮工作台。 8. A CNC machine tool for 3D printing of metal parts according to any one of claims 1-7, characterized in that: the workbench for placing workpieces is a five-axis cradle workbench.
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Cited By (2)

* Cited by examiner, † Cited by third party
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CN105945578A (en) * 2016-05-17 2016-09-21 西安智熔金属打印系统有限公司 Electronic beam composite added material manufacturing device
CN106799613A (en) * 2016-12-29 2017-06-06 大族激光科技产业集团股份有限公司 A kind of processing method of laser composite manufacture device and complex parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945578A (en) * 2016-05-17 2016-09-21 西安智熔金属打印系统有限公司 Electronic beam composite added material manufacturing device
CN105945578B (en) * 2016-05-17 2018-05-22 西安智熔金属打印系统有限公司 A kind of compound increasing material manufacturing device of electron beam
CN106799613A (en) * 2016-12-29 2017-06-06 大族激光科技产业集团股份有限公司 A kind of processing method of laser composite manufacture device and complex parts

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