CN105149754A - Plasma cutting and welding integrated machine - Google Patents
Plasma cutting and welding integrated machine Download PDFInfo
- Publication number
- CN105149754A CN105149754A CN201510524266.0A CN201510524266A CN105149754A CN 105149754 A CN105149754 A CN 105149754A CN 201510524266 A CN201510524266 A CN 201510524266A CN 105149754 A CN105149754 A CN 105149754A
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- China
- Prior art keywords
- welding
- welding gun
- wire
- feed motor
- cut
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/02—Plasma welding
Abstract
The invention discloses a plasma cutting and welding integrated machine. The plasma cutting and welding integrated machine comprises a plasma cutting machine body, an adjustable clamping device, a welding gun, a wire feeder and a wire feeder bracket. The adjustable clamping device is connected to a cutting head height adjusting box of the plasma cutting machine body. The wire feeder bracket is fixed to the top of a control box of the plasma cutting machine. The wire feeder is fixed to the wire feeder bracket. A wire feeder power source is communicated with a welding gun power source. The welding gun is fixed to the adjustable clamping device. A switch of the welding gun power source is communicated with a numerical control signal output line of the plasma cutting machine body and controlled by the numerical control signal output line of the plasma cutting machine body. The plasma cutting and welding integrated machine is beneficial to the connection process of a cutting gun through the adjustable clamping device, manual adjusting functions of the height and the angle of the cutting gun are achieved, the automatic welding function is achieved after simple assembling and replacement through the structure of an existing plasma cutting machine body, the application range of the plasma cutting machine is expanded, and production cost is reduced.
Description
Technical field
The present invention relates to a kind of CUT, particularly a kind of have cutting and welding dual-use function plasma cut welding integrated, belong to plasma cutting machines field.
Background technology
Present stage thermal cutting, welding profession greatly mainly with plasma cut, be welded as master, wherein, plasma cutting machines has developed the cutting equipment having the form such as portable, cantilevered, planer-type, desk-top, Pipe Cutting, and Plasma Welding equipment is mainly divided into manual welding equipment and robot welder two class.
Plasma cut produces high temperature with plasma-arc, and cut material is melted, meanwhile, utilize Compressed Gas to blow away to be melted material capable become slot, complete final cutting process.Plasma cut has the advantages such as kerf quality is good, kerf width is narrow, precision is high, cutting is quick, safe, clean, is the advanced processing mode of one of current plate cutting.
PLASMA ARC WELDING is a kind of using plasma arc as thermal source, using the alloy material of certain ingredients (wire, alloyed powder) as the welding manner of filling metal.PLASMA ARC WELDING belongs to high-quality welding method, dark/wide ratio of weld seam is large, heat affected area is narrow, workpiece deformation is little, weldable material kind is many, the development of particularly pulse current plasma arc welding (PAW) and consumable electrode plasma arc welding (PAW), more expands the scope of application of plasma arc welding (PAW), there is efficiency of construction high, low cost and other advantages.
In actual use, when client only needs cutting or welding, as long as the plasma cut of purchase correspondence or bonding machine just can.If but namely client will cut, when welding again, just need buy two kinds of equipment, cost is higher, and the effective travel of welding limits by mechanical arm length, can not be very long.So, needing again needing cutting the client welded just inconvenient, turn increasing cost; A definite limitation is subject in weld length.
How to improve this situation, adapt to modern society to the needs in cutting processing field, improve equipment applicability, just become the problem that the present invention wants to solve.
Summary of the invention
In view of above-mentioned existing situation and deficiency, the present invention aims to provide a kind of on the CUT basis, original plasma cut function can be retained, the integral type plasma cut bonding machine of Plasma Welding operation can be carried out again, to expand the scope of application of CUT, meet modern society's small lot, multi-field, process needs on a large scale.
The present invention is achieved through the following technical solutions:
Plasma cut is welding integrated, comprises CUT body, also comprises adjustable gripper, welding gun, wire-feed motor and wire-feed motor bracket; Adjustable gripper the is connected to CUT body head that cuts for replacing burning torch heightens box; Wire-feed motor bracket is fixed on the control box top of CUT; Wire-feed motor is fixed on wire-feed motor bracket, and the welding wire in wire-feed motor is connected with welding gun by conduit, and wire-feed motor power supply is communicated with welding gun power supply; Welding gun is fixed on adjustable gripper, and the switch of welding gun power supply is communicated with the digital control signal output line of CUT body and accepts it and controls.
Plasma cut is welding integrated, also comprises dioxo carbon and automatically protects machine, and carbon dioxide protects machine to be placed on CUT body side automatically, and carbon dioxide protects electromechanical source to be communicated with welding gun power supply automatically.
Described adjustable gripper comprises a connector and a welding gun fixed head, and connector one end is provided with the clamping hole with trip bolt, and the connector other end is provided with the connecting axle axially vertical with clamping hole; Welding gun fixed head is tabular, and flat welding gun fixed head outer end face is provided with the elasticity connecting hole identical with clamping hole direction, and the openend of elasticity connecting hole is provided with attachment screw, and the inner of welding gun fixed head is connected on the connecting axle of connector.
The inner of described welding gun fixed head is provided with open slot, and open slot to be held on connector and to be connected with connecting axle.
Described clamping hole is six rib holes.
Described wire-feed motor bracket comprises two crossbeams and a horizontal shelf be fixed on above crossbeam; Described two crossbeams are separately fixed at the control box top of CUT, and wire-feed motor is fixed on horizontal shelf.
Plasma cut of the present invention is welding integrated, and its beneficial effect comprises:
1, by increasing adjustable gripper, welding gun being effectively combined with CUT body, facilitating clamping process, improve the replacing efficiency of welding gun, avoid the change of article on plasma cutting machine body construction.
2, by adjustable gripper, the adjustment of Butt welding gun height and soldering angle can be realized, facilitate welding process, ensure that welding quality and welding effect.
3, adjustable gripper structural design is simple, reasonable, easy for installation, uses flexibly.
4, wire-feed motor is fixed on control box top, shortens the distance of wire-feed motor and welding gun to greatest extent, ensure that wire feed quality, and can not affect the normal use of CUT body construction.
5, the switch of welding gun power supply is connected directly between on the digital control signal output line of CUT body, digital control signal output line is utilized to carry out electric power starting or closing control, operating process is identical with original plasma cutting process, can not affect the use habit of original CUT body, and manipulation is convenient.
6, the plasma cut after improving is welding integrated, and use flexibly, applicability is strong, with low cost.
7, utilize the longitudinal stroke of CUT body to increase mode, also can effectively extend welding stroke, the expansion welding scope of application.
Accompanying drawing explanation
Fig. 1 is assembly structure schematic diagram of the present invention;
Fig. 2 is the structural representation of adjustable gripper in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing 1,2, the present invention will be further described:
Plasma cut of the present invention is welding integrated, comprises CUT body 20, adjustable gripper 1, welding gun 3, wire-feed motor 4, wire-feed motor bracket and dioxo carbon and automatically protects machine 9.Wherein, adjustable gripper 1, welding gun 3, wire-feed motor 4, wire-feed motor bracket and dioxo carbon protect machine 9 to together constitute a set of robot welding system except numerical control and transmission device automatically; and by replacing the burning torch on CUT body 20, a set of welding system depended under existing CUT body 20 condition can be formed again.
Adjustable gripper 1 is heightened box 2 for replacing burning torch be connected with the head that cuts on CUT body 20, drives adjustable gripper 1 to carry out the movement of horizontal direction by heightening box 2 motion in orbit.Adjustable gripper 1 is made for metal material, and it comprises a connector 12 and a welding gun fixed head 14.Connector 12 one end is provided with the clamping hole 11 with trip bolt 13, and connector 12 other end is provided with the connecting axle 10 axially vertical with clamping hole 11.For ensureing the reliability that welding gun 3 clamps, clamping hole 11 is set to six rib holes, and meanwhile, the trip bolt 13 corresponding with clamping hole 11 is set to two.Welding gun fixed head 14 for cut head and heighten box 2 and be connected, the shape of welding gun fixed head 14 is tabular, flat welding gun fixed head 14 outer end face is provided with the elasticity connecting hole 15 identical with clamping hole 11 direction, the openend of elasticity connecting hole 15 is provided with attachment screw 16, and elasticity connecting hole 15 cuts for being connected to the output shaft that head heightens box 2.The inner of welding gun fixed head 14 is provided with open slot, open slot to be held on connector 12 and to be connected with the connecting axle 10 on connector 12, connector 12 can be rotated along the direction of connecting axle 10, achieve the manual angle regulatory function of connector 12 and welding gun 3, facilitate use procedure, meet and use needs.
Welding gun 3 is inserted in clamping hole 11, and is fixed by trip bolt 13.The switch of welding gun power supply is communicated with the digital control signal output line of CUT body, the opening and closing of switch, by the control of digital control signal output line output signal.
Wire-feed motor bracket comprises two crossbeams 5 and a horizontal shelf 6.Two crossbeams 5 are respectively by control box 7 napex being bolted to CUT body 20, and horizontal shelf 6 is fixed on two crossbeams 5, and wire-feed motor 4 is fixed on horizontal shelf 6.Welding wire in wire-feed motor 4 is connected with welding gun 3 by conduit, and wire-feed motor power supply is connected with welding gun power supply.
Carbon dioxide protects machine 9 for realizing carbon-dioxide arc welding automatically, to improve welding quality, ensures soldering reliability.Carbon dioxide protects machine 9 to be placed on the side of CUT body 20 automatically, and carbon dioxide protects electromechanical source to be communicated with welding gun power supply automatically, thus while unlatching welding gun power supply, automatically opens the power supply that carbon dioxide protects machine 9 and wire-feed motor 4 automatically.
In concrete use, when needs carry out plasma cut, the function of original CUT body 20 is constant, and by normal operating.When needs use as bonding machine, first, heighten box 2 pull down burning torch from cutting head, utilize the elasticity connecting hole 15 on adjustable gripper 1 and cut the output shaft that head heightens on box 2 and be connected, and locked by attachment screw 16, welding gun 3 is inserted in the clamping hole 11 of connector 12, adjustment welding gun 3 highly arrives required welding and assembling height, fastening by trip bolt 13, the switch of welding gun power supply is then communicated with the digital control signal output line of CUT body 20, welding gun 3 can carry out the angle adjustment of vertical direction by the connecting axle 10 between welding gun fixed head 14 and connector 12, to meet the needs of soldering angle, then, the connecting bolt of two crossbeams 5 in wire-feed motor bracket is connected directly between in original connecting hole at control box 7 top, horizontal shelf 6 is fixedly connected on two crossbeams 5, wire-feed motor 4 is fixed on horizontal shelf 6, welding wire connects on welding gun 3 by conduit, wire-feed motor power supply is communicated with welding gun power supply, and the signal accepting the digital control signal output line of CUT body 20 together with welding gun power supply controls, again then, automatically protected by carbon dioxide machine 9 to be placed on the side of CUT body 20, the gas conduit of protection machine connects on welding gun 3, and carbon dioxide protects electromechanical source to be communicated with welding gun power supply automatically, again then, revise the parameter in original CUT digital control system, the upper and lower motion control parameter of cutting head and heighten box 2 is set to ' 0 ', remove and cut the upper and lower motion process that head heightens box 2, make welding gun 3 can remain at welding on a height and use, finally, according to specification, the thickness of material to be welded of input, system selects suitable speed of welding automatically, and by stored in welding track and size automatically complete welding process.
In welding; the output signal of digital control signal output line; be unlatching or the shutdown signal of welding gun power switch, be also unlatching or shutdown signal that carbon dioxide protects electromechanical source and wire-feed motor power supply automatically, its vibrational power flow can not affect the normal use of original CUT.And in welding process, welding effect and adjustment welding process can be observed at any time, and manually regulate the mode of welding gun height and soldering angle, guarantee welding quality.
Claims (6)
1. plasma cut is welding integrated, comprises CUT body, it is characterized in that, also comprises adjustable gripper, welding gun, wire-feed motor and wire-feed motor bracket; Described adjustable gripper the is connected to CUT body head that cuts for replacing burning torch heightens box; Described wire-feed motor bracket is fixed on the control box top of CUT; Described wire-feed motor is fixed on wire-feed motor bracket, and the welding wire in wire-feed motor is connected with welding gun by conduit, and wire-feed motor power supply is communicated with welding gun power supply; Described welding gun is fixed on adjustable gripper, and the switch of welding gun power supply is communicated with the digital control signal output line of CUT body and accepts it and controls.
2. plasma cut according to claim 1 is welding integrated; it is characterized in that; also comprise dioxo carbon and automatically protect machine, described carbon dioxide protects machine to be placed on CUT body side automatically, and carbon dioxide protects electromechanical source to be communicated with welding gun power supply automatically.
3. plasma cut according to claim 1 and 2 is welding integrated, it is characterized in that, described adjustable gripper comprises a connector and a welding gun fixed head, described connector one end is provided with the clamping hole with trip bolt, and the connector other end is provided with the connecting axle axially vertical with clamping hole; Described welding gun fixed head is tabular, and flat welding gun fixed head outer end face is provided with the elasticity connecting hole identical with clamping hole direction, and the openend of elasticity connecting hole is provided with attachment screw, and the inner of welding gun fixed head is connected on the connecting axle of connector.
4. plasma cut according to claim 3 is welding integrated, it is characterized in that, the inner of described welding gun fixed head is provided with open slot, and open slot to be held on connector and to be connected with connecting axle.
5. plasma cut according to claim 3 is welding integrated, it is characterized in that, described clamping hole is six rib holes.
6. plasma cut according to claim 1 and 2 is welding integrated, it is characterized in that, described wire-feed motor bracket comprises two crossbeams and a horizontal shelf be fixed on above crossbeam; Described two crossbeams are separately fixed at the control box top of CUT, and wire-feed motor is fixed on horizontal shelf.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524266.0A CN105149754B (en) | 2015-08-25 | 2015-08-25 | Plasma cut is welding integrated |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524266.0A CN105149754B (en) | 2015-08-25 | 2015-08-25 | Plasma cut is welding integrated |
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| CN105149754A true CN105149754A (en) | 2015-12-16 |
| CN105149754B CN105149754B (en) | 2018-04-20 |
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| CN201510524266.0A Active CN105149754B (en) | 2015-08-25 | 2015-08-25 | Plasma cut is welding integrated |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108296660A (en) * | 2018-03-29 | 2018-07-20 | 江苏新时代造船有限公司 | The long inclined ladder product line device of robotic cutting-weldedization |
| CN109746557A (en) * | 2019-03-22 | 2019-05-14 | 常州市海宝焊割有限公司 | A kind of plasma cutting gun arc-maintaining device |
| CN113172372A (en) * | 2021-04-25 | 2021-07-27 | 中铁十四局集团有限公司 | Intelligent cutting data and welding data processing system |
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| CN101786210A (en) * | 2009-01-23 | 2010-07-28 | 北京石油化工学院 | Opening-nozzle saddle-shaped seam welding equipment |
| CN102248332A (en) * | 2010-05-21 | 2011-11-23 | 北京石油化工学院 | Portable integrated machine for opening tube connecting and saddle-shaped weld joint welding |
| CN104308333A (en) * | 2014-09-12 | 2015-01-28 | 新疆威奥科技股份有限公司 | Multifunctional single-cantilever cutting and welding integrated machine |
| US20150069039A1 (en) * | 2013-09-11 | 2015-03-12 | Dinse G.M.B.H. | Mount for a welding gun for connecting said welding gun to an arm of a welding robot |
| CN204954143U (en) * | 2015-08-25 | 2016-01-13 | 嘉兴威斯柏自动化科技有限公司 | Plasma cutting welds all -in -one |
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2015
- 2015-08-25 CN CN201510524266.0A patent/CN105149754B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101786210A (en) * | 2009-01-23 | 2010-07-28 | 北京石油化工学院 | Opening-nozzle saddle-shaped seam welding equipment |
| CN102248332A (en) * | 2010-05-21 | 2011-11-23 | 北京石油化工学院 | Portable integrated machine for opening tube connecting and saddle-shaped weld joint welding |
| US20150069039A1 (en) * | 2013-09-11 | 2015-03-12 | Dinse G.M.B.H. | Mount for a welding gun for connecting said welding gun to an arm of a welding robot |
| CN104308333A (en) * | 2014-09-12 | 2015-01-28 | 新疆威奥科技股份有限公司 | Multifunctional single-cantilever cutting and welding integrated machine |
| CN204954143U (en) * | 2015-08-25 | 2016-01-13 | 嘉兴威斯柏自动化科技有限公司 | Plasma cutting welds all -in -one |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108296660A (en) * | 2018-03-29 | 2018-07-20 | 江苏新时代造船有限公司 | The long inclined ladder product line device of robotic cutting-weldedization |
| CN109746557A (en) * | 2019-03-22 | 2019-05-14 | 常州市海宝焊割有限公司 | A kind of plasma cutting gun arc-maintaining device |
| CN109746557B (en) * | 2019-03-22 | 2023-12-01 | 常州市海宝焊割有限公司 | Plasma cutting gun arc-maintaining device |
| CN113172372A (en) * | 2021-04-25 | 2021-07-27 | 中铁十四局集团有限公司 | Intelligent cutting data and welding data processing system |
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| Publication number | Publication date |
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| CN105149754B (en) | 2018-04-20 |
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Denomination of invention: Plasma cutting and welding machine Effective date of registration: 20210128 Granted publication date: 20180420 Pledgee: China Co. truction Bank Corp Jiaxing branch Pledgor: JIAXING WISEBUY AUTOMATIC TECHNOLOGY Co.,Ltd. Registration number: Y2021330000105 |
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Date of cancellation: 20220613 Granted publication date: 20180420 Pledgee: China Co. truction Bank Corp Jiaxing branch Pledgor: JIAXING WISEBUY AUTOMATIC TECHNOLOGY Co.,Ltd. Registration number: Y2021330000105 |
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