CN105149754B - Plasma cut is welding integrated - Google Patents

Plasma cut is welding integrated Download PDF

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Publication number
CN105149754B
CN105149754B CN201510524266.0A CN201510524266A CN105149754B CN 105149754 B CN105149754 B CN 105149754B CN 201510524266 A CN201510524266 A CN 201510524266A CN 105149754 B CN105149754 B CN 105149754B
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China
Prior art keywords
wire
welding gun
welding
cutting machine
feed motor
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CN201510524266.0A
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Chinese (zh)
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CN105149754A (en
Inventor
苗芳
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WISEBUY Ltd
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WISEBUY Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00Welding or cutting by means of a plasma
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K10/00Welding or cutting by means of a plasma
    • B23K10/02Plasma welding

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a kind of plasma cut is welding integrated, including plasma cutting machine body, adjustable gripper, welding gun, wire-feed motor and wire-feed motor bracket.The head that cuts that adjustable gripper is connected to plasma cutting machine body is heightened on box, wire-feed motor bracket is fixed at the top of the control box of plasma cutting machine, wire-feed motor is fixed on wire-feed motor bracket, wire feed electromechanical source is connected with welding gun power supply, welding gun is fixed on adjustable gripper, and the switch of welding gun power supply is connected and connect with the digital control signal output line of plasma cutting machine body and is controlled by it.It facilitates the connection procedure of burning torch using adjustable gripper, it ensure that the manual regulatory function of burning torch height and angle, utilize the structure of existing plasma cutting machine body, realize the automatic welding function after simple assembling, replacement, the scope of application of plasma cutting machine is extended, reduces production cost.

Description

Plasma cut is welding integrated
Technical field
It is more particularly to a kind of that there is the plasma for cutting and welding dual-use function the present invention relates to a kind of plasma cutting machine Cut welding integrated, belong to plasma cutting machines field.
Background technology
Thermal cutting at this stage, welding profession mostly with plasma cut, welding based on, wherein, plasma cutting machines are There is the cutting equipment of the form such as portable, cantilevered, planer-type, desk-top, Pipe Cutting through development, and Plasma Welding equipment is mainly divided For two class of manual welding equipment and robot welder.
Plasma cut is to produce high temperature with plasma-arc, makes to be cut material fusing, meanwhile, blown using compressed gas Walk to be melted material row into slot, complete final cutting process.Plasma cut have kerf quality is good, kerf width is narrow, The advantages that precision is high, cutting is quick, safe and clean, is a kind of advanced processing method of current plate cutting.
PLASMA ARC WELDING is a kind of using plasma arc as heat source, with alloy material (wire, the alloy of certain ingredients Powder) as the welding manner for filling metal.PLASMA ARC WELDING belongs to high-quality welding method, depth/wide than big, hot shadow of weld seam Ring area narrow, workpiece deformation is small, and weldable material species is more, particularly pulse current plasma arc welding (PAW) and consumable electrode plasma arc welding (PAW) Development, more expands the use scope of plasma arc welding (PAW), high with construction efficiency, the advantages such as cost is low.
In actual use, when client only needs to cut or weld, as long as buying corresponding plasma cut or welding Machine can.But if client will cut, when welding again, two kinds of equipment need to be just bought, cost is higher, and that welds has Stroke is imitated by mechanical arm length limitation, will not be very long.So needing the client welded just inconvenient again to needing to cut, and increase Cost is added;It is subject to a definite limitation in terms of weld length.
How to improve this case, adapt to modern society to the needs in cutting processing field, improve equipment applicability, just into Want to solve the problems, such as the present invention.
The content of the invention
In view of above-mentioned existing situation and deficiency, the present invention is intended to provide it is a kind of on the basis of plasma cutting machine, can Retain original plasma cut function, and the integral type plasma cut bonding machine of Plasma Welding operation can be carried out, to expand The scope of application of plasma cutting machine, meet modern society's small lot, it is multi-field, process needs on a large scale.
The present invention is achieved through the following technical solutions:
Plasma cut is welding integrated, including plasma cutting machine body, further includes adjustable gripper, welding gun, wire feed Machine and wire-feed motor bracket;The head that cuts that adjustable gripper is used to substitute burning torch to be connected to plasma cutting machine body heightens box;Send Silk machine bracket is fixed at the top of the control box of plasma cutting machine;Wire-feed motor is fixed on wire-feed motor bracket, the weldering in wire-feed motor Silk is connected by conduit with welding gun, and wire feed electromechanical source is connected with welding gun power supply;Welding gun is fixed on adjustable gripper, welding gun power supply Switch connect and connect with the digital control signal output line of plasma cutting machine body and be controlled by it.
Plasma cut is welding integrated, further includes dioxo carbon automatic protection machine, and carbon dioxide automatic protection machine is placed In plasma cutting machine body side, carbon dioxide automatic protection electromechanical source is connected with welding gun power supply.
The adjustable gripper includes a connector and a welding gun fixed plate, and connector one end is equipped with fastening spiral shell The holding holes of nail, the connector other end are equipped with the connecting shaft axially vertical with holding holes;Welding gun fixed plate is tabular, tabular Welding gun fixed plate outer end face be equipped with the elastic connection hole identical with holding holes direction, the openend in elastic connection hole, which is equipped with, to be connected Screw is connect, the inner of welding gun fixed plate is connected in the connecting shaft of connector.
The inner of the welding gun fixed plate is equipped with open slot, and open slot is held on connector and is connected with connecting shaft.
The holding holes are six rib holes.
The wire-feed motor bracket includes two crossbeams and a horizontal shelf being fixed on above crossbeam;Two crossbeams It is separately fixed at the top of the control box of plasma cutting machine, wire-feed motor is fixed on horizontal shelf.
Plasma cut of the present invention is welding integrated, and its advantage includes:
1st, by increasing adjustable gripper, welding gun is effectively combined with plasma cutting machine body, facilitate clamping process, The replacement efficiency of welding gun is improved, avoids the change to plasma cutting machine body construction.
2nd, by adjustable gripper, it can be achieved that Butt welding gun height and soldering angle adjustment, facilitate welding process, ensure Welding quality and welding effect.
3rd, adjustable gripper structure design is simple, reasonable, easy for installation, using flexible.
4th, wire-feed motor is fixed at the top of control box, is shortened wire-feed motor and the distance of welding gun to greatest extent, be ensure that and send Yarn quality, and do not interfere with the normal use of plasma cutting machine body construction.
5th, the switch of welding gun power supply is connected directly between on the digital control signal output line of plasma cutting machine body, utilizes number Control output line and carry out electric power starting or closing control, operating process is identical with original plasma cutting process, does not interfere with The use habit of original plasma cutting machine body, and manipulate conveniently.
6th, improved plasma cut is welding integrated, using flexible, and strong applicability is of low cost.
7th, increase mode using the longitudinal stroke of plasma cutting machine body, can also effectively extend welding stroke, extension weldering Connect the scope of application.
Brief description of the drawings
Fig. 1 is the assembling structure schematic diagram of the present invention;
Fig. 2 is the structure diagram of adjustable gripper in the present invention.
Embodiment
1,2 the present invention will be further described below in conjunction with the accompanying drawings:
Plasma cut of the present invention is welding integrated, including plasma cutting machine body 20, adjustable gripper 1, Welding gun 3, wire-feed motor 4, wire-feed motor bracket and dioxo carbon automatic protection machine 9.Wherein, adjustable gripper 1, welding gun 3, wire-feed motor 4, Wire-feed motor bracket and dioxo carbon automatic protection machine 9 together constitute a set of automatic welding system in addition to numerical control and transmission device System, and by replacing the burning torch on plasma cutting machine body 20, and can form and a set of depend on existing plasma cutting machine sheet Welding system under the conditions of body 20.
Adjustable gripper 1 is used to substitute burning torch to heighten box 2 with the head that cuts on plasma cutting machine body 20 and be connected, and passes through Heighten the movement that the movement in orbit of box 2 drives adjustable gripper 1 to carry out horizontal direction.Adjustable gripper 1 is metal material It is made, it includes a connector 12 and a welding gun fixed plate 14.12 one end of connector is equipped with the folder with trip bolt 13 Hole 11 is held, 12 other end of connector is equipped with the connecting shaft 10 axially vertical with holding holes 11.To ensure that welding gun 3 clamps reliable Property, holding holes 11 are set to six rib holes, meanwhile, trip bolt 13 corresponding with holding holes 11 is set to two.Welding gun fixed plate 14 is used It is connected in heightening box 2 with cutting head, the shape of welding gun fixed plate 14 is tabular, and flat 14 outer end face of welding gun fixed plate is set There is the elastic connection hole 15 identical with 11 direction of holding holes, the openend in elastic connection hole 15 is equipped with attachment screw 16, and elasticity is even Hole 15 is connect to be used to be connected to cut the output shaft that head heightens box 2.The inner of welding gun fixed plate 14 is equipped with open slot, open slot clamping It is connected on connector 12 and with the connecting shaft 10 on connector 12 so that connector 12 can be along the direction of connecting shaft 10 Rotate, realize the manual angle regulatory function of connector 12 and welding gun 3, facilitate using process, meet and use needs.
Welding gun 3 is inserted in holding holes 11, and is fixed by 13 phase of trip bolt.The switch of welding gun power supply is cut with plasma The digital control signal output line connection of cutting mill body, switches on and closes, and is controlled by digital control signal output line output signal.
Wire-feed motor bracket includes two crossbeams 5 and a horizontal shelf 6.Two crossbeams 5 are bolted on respectively 7 napex of control box of ion cutting machine body 20, horizontal shelf 6 are fixed on two crossbeams 5, and wire-feed motor 4 is fixed on horizontal support On plate 6.Welding wire in wire-feed motor 4 is connected by conduit with welding gun 3, and wire feed electromechanical source is connected with welding gun power supply.
Carbon dioxide automatic protection machine 9 is used for realization carbon-dioxide arc welding, to improve welding quality, ensures that welding is reliable Property.Carbon dioxide automatic protection machine 9 is placed on the side of plasma cutting machine body 20, carbon dioxide automatic protection electromechanical source with Welding gun power supply connects, so that while welding gun power supply is opened, automatic opening carbon dioxide automatic protection machine 9 and wire-feed motor 4 Power supply.
In specifically used, when needing to carry out plasma cut, the function of original plasma cutting machine body 20 is constant, and By normal operating.When needing as bonding machine in use, first, burning torch is pulled down on box 2 from cutting head and heightening, utilizes adjustable clamp Elastic connection hole 15 in holder 1 and cut head and heighten output axis connection on box 2, and locked by attachment screw 16, welding gun 3 is inserted Enter into the holding holes 11 of connector 12, adjustment 3 height of welding gun to required welding and assembling height, is fastened by trip bolt 13, and is welded The switch of rifle power supply is then connected with the digital control signal output line of plasma cutting machine body 20, and welding gun 3 passes through welding gun fixed plate 14 Connecting shaft 10 between connector 12 can carry out the angle adjustment of vertical direction, to meet the needs of soldering angle;Then, will The connection bolt of two crossbeams 5 is connected directly between in original connecting hole at the top of control box 7 in wire-feed motor bracket, horizontal shelf 6 It is fixedly connected on two crossbeams 5, wire-feed motor 4 is fixed on horizontal shelf 6, and welding wire is connected on welding gun 3 by conduit, wire feed Electromechanical source is connected with welding gun power supply, and receive together with welding gun power supply the digital control signal output line of plasma cutting machine body 20 Signal controls;Followed by carbon dioxide automatic protection machine 9 to be placed on to the side of plasma cutting machine body 20, protects machine Gas conduit is connected on welding gun 3, and carbon dioxide automatic protection electromechanical source is connected with welding gun power supply;Followed by, modification is original etc. Parameter in ion cutting machine digital control system, is set to ' 0 ', head tune is cut in removal by the upper and lower motion control parameter for cutting head and heightening box 2 The upper and lower motion process of high box 2, makes welding gun 3 to remain at and use is welded in a height;Finally, treated according to input The specification of welding material, thickness, system automatically select suitable speed of welding, and automatically complete by the welding track and size of deposit Into welding process.
In welding, the output signal of digital control signal output line, is that welding gun power switch is turned on and off signal, and Carbon dioxide automatic protection electromechanical source and wire feed electromechanical source are turned on and off signal, its structure setting do not interfere with original grade from The normal use of sub- cutting machine.And in welding process, welding effect and adjustment welding process can be observed at any time, and are manually adjusted Save welding gun height and the mode of soldering angle, it is ensured that welding quality.

Claims (4)

1. plasma cut is welding integrated, including plasma cutting machine body, it is characterised in that further include adjustable gripper, Welding gun, wire-feed motor, wire-feed motor bracket and dioxo carbon automatic protection machine;The adjustable gripper is used to substitute burning torch to be connected to The head that cuts of ion cutting machine body is heightened on box;The wire-feed motor bracket is fixed at the top of the control box of plasma cutting machine;Institute State wire-feed motor to be fixed on wire-feed motor bracket, the welding wire in wire-feed motor is connected by conduit with welding gun, wire feed electromechanical source and welding gun Power supply connects;The welding gun is fixed on adjustable gripper, and the switch of welding gun power supply is believed with the numerical control of plasma cutting machine body Number output line, which is connected and connect, to be controlled by it;The carbon dioxide automatic protection machine is placed on plasma cutting machine body side, and two Carbonoxide automatic protection electromechanical source is connected with welding gun power supply;The adjustable gripper includes a connector and a welding gun is fixed Plate, described connector one end are equipped with the holding holes with trip bolt, and the connector other end is equipped with axially vertical with holding holes Connecting shaft;The welding gun fixed plate is tabular, and flat welding gun fixed plate outer end face is equipped with identical with holding holes direction Elastic connection hole, the openend in elastic connection hole is equipped with attachment screw, and the inner of welding gun fixed plate is connected to the company of connector In spindle.
2. plasma cut according to claim 1 is welding integrated, it is characterised in that the inner of the welding gun fixed plate Equipped with open slot, open slot is held on connector and is connected with connecting shaft.
3. plasma cut according to claim 1 is welding integrated, it is characterised in that the holding holes are six rib holes.
4. plasma cut according to claim 1 is welding integrated, it is characterised in that the wire-feed motor bracket includes two Root crossbeam and a horizontal shelf being fixed on above crossbeam;Two crossbeams are separately fixed at the control of plasma cutting machine At the top of box, wire-feed motor is fixed on horizontal shelf.
CN201510524266.0A 2015-08-25 2015-08-25 Plasma cut is welding integrated Active CN105149754B (en)

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Application Number Priority Date Filing Date Title
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CN105149754B true CN105149754B (en) 2018-04-20

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108296660A (en) * 2018-03-29 2018-07-20 江苏新时代造船有限公司 The long inclined ladder product line device of robotic cutting-weldedization
CN109746557B (en) * 2019-03-22 2023-12-01 常州市海宝焊割有限公司 Plasma cutting gun arc-maintaining device
CN113172372B (en) * 2021-04-25 2023-04-14 中铁十四局集团有限公司 Intelligent cutting data and welding data processing system

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101786210B (en) * 2009-01-23 2013-12-11 北京石油化工学院 Opening-nozzle saddle-shaped seam welding equipment
CN102248332A (en) * 2010-05-21 2011-11-23 北京石油化工学院 Portable integrated machine for opening tube connecting and saddle-shaped weld joint welding
EP2848830B1 (en) * 2013-09-11 2016-06-15 Dinse G.m.b.H. Mounting for a welding gun for connection to an arm of a welding robot and articulation for such a mounting
CN104308333B (en) * 2014-09-12 2017-02-15 新疆威奥科技股份有限公司 Multifunctional single-cantilever cutting and welding integrated machine
CN204954143U (en) * 2015-08-25 2016-01-13 嘉兴威斯柏自动化科技有限公司 Plasma cutting welds all -in -one

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Denomination of invention: Plasma cutting and welding machine

Effective date of registration: 20210128

Granted publication date: 20180420

Pledgee: China Co. truction Bank Corp Jiaxing branch

Pledgor: JIAXING WISEBUY AUTOMATIC TECHNOLOGY Co.,Ltd.

Registration number: Y2021330000105

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Date of cancellation: 20220613

Granted publication date: 20180420

Pledgee: China Co. truction Bank Corp Jiaxing branch

Pledgor: JIAXING WISEBUY AUTOMATIC TECHNOLOGY Co.,Ltd.

Registration number: Y2021330000105

PC01 Cancellation of the registration of the contract for pledge of patent right