CN205147646U - Roller build -up welding machine - Google Patents
Roller build -up welding machine Download PDFInfo
- Publication number
- CN205147646U CN205147646U CN201521000164.0U CN201521000164U CN205147646U CN 205147646 U CN205147646 U CN 205147646U CN 201521000164 U CN201521000164 U CN 201521000164U CN 205147646 U CN205147646 U CN 205147646U
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- China
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- welding
- solder flux
- flux case
- walking mechanism
- base
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Abstract
The utility model discloses a roller build -up welding machine in welding equipment field, welding equipment, tilting mechanism, running gear and controlgear are drawn together to this build -up welding press packed bale, and welding equipment independently places, and thread feeding mechanism and solder flux case are installed on running gear to the discharging pipe height -adjustable of thread feeding mechanism and solder flux case, last welding wire guide arm and the scraper blade of still being equipped with of running gear, control system is used for controlling the operation of each mechanism and equipment. The beneficial effects of the utility model are that: simple structure, preparation convenient to use welds effectually, and through independently placing welding equipment, thread feeding mechanism and solder flux case are installed on running gear, have simplified the structure, thread feeding mechanism's the aircraft nose and the discharging pipe height -adjustable of solder flux case have increased the quick -witted application scope of this build -up welding, the steady operation of welding wire and the make full use of of solder flux can be guaranteed to welding wire guide arm and scraper blade.
Description
Technical field
The utility model relates to field of welding devices, particularly relates to a kind of built-up welder being exclusively used in built-up welding roller bearing metalloid part.
Background technology
When pair roller axial workpiece carries out built-up welding, in order to obtain good overlay properties, saving mother metal, improve the objects such as deposition rate, need to adopt special roll shaft built-up welder.Welding process is first installed on rotating mechanism by parts such as rolls, makes roller rotational, and welding gun is along the axial traveling of roll simultaneously, just can make built-up welding track helically track, thus obtain complete, uniform overlay cladding.
Existing roll shaft built-up welder structure is general all more complicated, use cost is higher, it is mainly used in and makes the part such as large-scale cylinder and pipeline, not very applicable for the welding that some only need be repaired the roll damaged, so it is simple to need to study a kind of structure, economical and practical roll shaft built-up welder.
Utility model content
More complicated for overcoming existing built-up welder structure, the high deficiency of use cost, technical problem to be solved in the utility model is: provide the overlaying welding of roller axis machine that a kind of structure is simple, economical and practical.
The utility model solves the technical scheme that its technical problem adopts: overlaying welding of roller axis machine, comprise welding equipment, switching mechanism, walking mechanism and control appliance, described switching mechanism comprises the headstock and tailstock, slide rail is provided with between the described headstock and tailstock, described walking mechanism is slidably arranged on slide rail, described welding equipment is connected with walking mechanism, described control appliance is for controlling the operation of each mechanism and equipment, described walking mechanism comprises wire feeder and solder flux case, the head of described wire feeder is connected with welding equipment, discharge nozzle is provided with bottom described solder flux case, the end of described discharge nozzle and the end of head are close together, described control appliance can control the wire feed rate of wire feeder and the discharge rate of solder flux case.
Further, described walking mechanism also comprises base, and the periphery of described base is provided with support, and described solder flux case is fixed on the top of support.
Be further, the middle part of described base is provided with mobile jib, mobile jib is provided with two poles that can slide up and down along mobile jib, described wire feeder is arranged on wherein on a pole, another root pole is provided with transferring box, the opening at described transferring box top is positioned at below the outlet of solder flux case, and transferring box outlet at bottom is connected with discharge nozzle.
Further, the support of described base is provided with welding wire guide rod.
Further, the side of the base of described walking mechanism is provided with scraper plate, and described scraper plate is positioned at the rear of discharge nozzle away from one end of base, and the upper-lower height of this end is adjustable.
The beneficial effects of the utility model are: structure is simple, and make easy to use, welding effect is good, and by independently being placed by welding equipment, wire feeder and solder flux case are arranged in walking mechanism, simplify the structure; The head of wire feeder and the discharge nozzle height adjustable of solder flux case, add the scope of application of this built-up welder; Welding wire guide rod and scraper plate can ensure the stable operation of welding wire and making full use of of solder flux.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Be labeled as in figure, 1-welding equipment, 2-control appliance, 3-wire feeder, 4-solder flux case, 5-base, 6-welding wire guide rod, 7-scraper plate, 8-welding wire, 9-part, the 11-headstock, 12-tailstock, 13-slide rail, 31-head, 41-discharge nozzle, 42-transferring box, 51-frame, 52-mobile jib, 53-pole.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further illustrated.
As shown in Figure 1, the utility model comprises welding equipment 1, switching mechanism, walking mechanism and control appliance 2, described switching mechanism comprises the headstock 11 and tailstock 12, slide rail 13 is provided with between the described headstock 11 and tailstock 12, described walking mechanism is slidably arranged on slide rail 13, described welding equipment 1 is connected with walking mechanism, described control appliance 2 is for controlling the operation of each mechanism and equipment, described walking mechanism comprises wire feeder 3 and solder flux case 4, the head 31 of described wire feeder 3 is connected with welding equipment 1, discharge nozzle 41 is provided with bottom described solder flux case 4, the end of described discharge nozzle 41 and the end of head 31 are close together, described control appliance 2 can control the wire feed rate of wire feeder 3 and the discharge rate of solder flux case 4.
Because welding equipment 1 volume is larger, heavier-weight, so welding equipment 1 is placed separately by the utility model, only wire feed structure 3 and solder flux case 4 are installed in walking mechanism, simplify the structure, reduce the load of walking mechanism, the outlet of the end of the head 31 of wire feeder 3 and the discharge nozzle 41 of solder flux case 4 should be as far as possible close, avoids the waste of solder flux.Control appliance 2 can be directly installed in walking mechanism, is convenient to real-time adjustment, is controlled during use by the wire feed rate of the speed of service of the rotating speed of control appliance 2 pairs of overturn structures, walking mechanism, wire feeder 3 and the discharge rate of solder flux case 4.
Described walking mechanism also comprises base 5, and the periphery of described base 5 is provided with support 51, and described solder flux case 4 is fixed on the top of support 51.Solder flux case 4 size is comparatively large, in order to make compact conformation, places it in the top of base 5, gravity directly can be utilized to realize the discharging of solder flux simultaneously, need not arrange special solder flux feed mechanism.
The concrete mounting means of wire feeder 3 and solder flux case 4 is: the middle part of described base 5 is provided with mobile jib 52, mobile jib 52 is provided with two poles 53 that can slide up and down along mobile jib 52, described wire feeder 3 is arranged on wherein on a pole 53, another root pole 53 is provided with transferring box 42, the opening at described transferring box 42 top is positioned at below the outlet of solder flux case 4, and transferring box 42 outlet at bottom is connected with discharge nozzle 41.Utilize the connected mode of mobile jib 52 and pole 53, the up-down adjustment of the head 31 of wire feeder 3 and the discharge nozzle 41 of solder flux case 4 can be realized, to be applicable to the part 9 of various outer diameter.Because solder flux case 4 is fixed, be inconvenient to regulate, so be provided with transferring box 42 between the outlet and discharge nozzle 41 of solder flux case 4, when needing the height directly regulating transferring box 42 when regulating the position of discharge nozzle 41.
In order to ensure the even running of welding wire 8, the support 51 of base 5 is provided with welding wire guide rod 6, and welding wire guide rod 6 is positioned at the top of wire feeder 3, ensures that welding wire 8 can enter wire feeder 3 from vertical direction, avoids welding wire 8 to be stuck in the import department of wire feeder 3.
The side of the base 5 of described walking mechanism is provided with scraper plate 7, and described scraper plate 7 is positioned at the rear of discharge nozzle 41 away from one end of base 5, and the upper-lower height of this end is adjustable.The effect arranging scraper plate 7 is: solder flux can be made all to be deposited in scraper plate 7 front on the one hand, butt welded seam plays sufficient protective effect, avoids solder flux drop from the rear of part 9 and waste; On the other hand; in welding process; after solder flux is melted, has part solder flux and can be bonded at face of weld, scraper plate 7 is set at discharge nozzle 41 rear; after part 9 turns over one week; scraper plate 7 just can with bead contact before, thus knows and fall the unnecessary solder flux of face of weld, and weld seam substantially solidifies after part turns over one week; no longer need the protection of welding, so should remove in time.Scraper plate 7 height adjustable is also the part 9 in order to be applicable to various outer diameter, improves the scope of application.
The utility model structure is simple, makes, easy to use, and welding effect is good, and use cost is low, and being particularly suitable for only needs pair roller axial workpiece to carry out the occasion of repairing, and has good practicality.
Claims (5)
1. overlaying welding of roller axis machine, comprise welding equipment (1), switching mechanism, walking mechanism and control appliance (2), described switching mechanism comprises the headstock (11) and tailstock (12), slide rail (13) is provided with between the described headstock (11) and tailstock (12), described walking mechanism is slidably arranged on slide rail (13), described welding equipment (1) is connected with walking mechanism, described control appliance (2) is for controlling the operation of each mechanism and equipment, it is characterized in that: described walking mechanism comprises wire feeder (3) and solder flux case (4), the head (31) of described wire feeder (3) is connected with welding equipment (1), described solder flux case (4) bottom is provided with discharge nozzle (41), the end of described discharge nozzle (41) and the end of head (31) are close together, described control appliance (2) can control the wire feed rate of wire feeder (3) and the discharge rate of solder flux case (4).
2. overlaying welding of roller axis machine as claimed in claim 1, it is characterized in that: described walking mechanism also comprises base (5), the periphery of described base (5) is provided with support (51), and described solder flux case (4) is fixed on the top of support (51).
3. overlaying welding of roller axis machine as claimed in claim 2, it is characterized in that: the middle part of described base (5) is provided with mobile jib (52), mobile jib (52) is provided with two poles (53) that can slide up and down along mobile jib (52), described wire feeder (3) is arranged on wherein on a pole (53), another root pole (53) is provided with transferring box (42), the opening at described transferring box (42) top is positioned at below the outlet of solder flux case (4), and transferring box (42) outlet at bottom is connected with discharge nozzle (41).
4. overlaying welding of roller axis machine as claimed in claim 3, is characterized in that: the support (51) of described base (5) is provided with welding wire guide rod (6).
5. the overlaying welding of roller axis machine as described in claim 2,3 or 4, it is characterized in that: the side of the base (5) of described walking mechanism is provided with scraper plate (7), described scraper plate (7) is positioned at the rear of discharge nozzle (41) away from one end of base (5), and the upper-lower height of this end is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521000164.0U CN205147646U (en) | 2015-12-07 | 2015-12-07 | Roller build -up welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521000164.0U CN205147646U (en) | 2015-12-07 | 2015-12-07 | Roller build -up welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205147646U true CN205147646U (en) | 2016-04-13 |
Family
ID=55683385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521000164.0U Expired - Fee Related CN205147646U (en) | 2015-12-07 | 2015-12-07 | Roller build -up welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205147646U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128685A (en) * | 2018-09-12 | 2019-01-04 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of long roller adjustable type REPAIR WELDING device |
| CN111203613A (en) * | 2020-01-14 | 2020-05-29 | 重庆实创钢结构有限公司 | Multifunctional steel structure welding device |
| CN116618791A (en) * | 2023-05-19 | 2023-08-22 | 唐山鑫顺机械有限公司 | Automatic welding machine for roller overlaying |
-
2015
- 2015-12-07 CN CN201521000164.0U patent/CN205147646U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128685A (en) * | 2018-09-12 | 2019-01-04 | 安徽鼎恒再制造产业技术研究院有限公司 | A kind of long roller adjustable type REPAIR WELDING device |
| CN109128685B (en) * | 2018-09-12 | 2020-09-15 | 安徽鼎恒再制造产业技术研究院有限公司 | Long roller adjusting type welding repair device |
| CN111203613A (en) * | 2020-01-14 | 2020-05-29 | 重庆实创钢结构有限公司 | Multifunctional steel structure welding device |
| CN111203613B (en) * | 2020-01-14 | 2021-07-09 | 重庆实创钢结构有限公司 | Multifunctional steel structure welding device |
| CN116618791A (en) * | 2023-05-19 | 2023-08-22 | 唐山鑫顺机械有限公司 | Automatic welding machine for roller overlaying |
| CN116618791B (en) * | 2023-05-19 | 2024-03-01 | 江勇 | Automatic welding machine for roller overlaying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 Termination date: 20191207 |