CN109128685B - A long roller adjustable welding repair device - Google Patents

A long roller adjustable welding repair device Download PDF

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CN109128685B
CN109128685B CN201811066595.5A CN201811066595A CN109128685B CN 109128685 B CN109128685 B CN 109128685B CN 201811066595 A CN201811066595 A CN 201811066595A CN 109128685 B CN109128685 B CN 109128685B
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CN109128685A (en
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程敬卿
周乾坤
薛卫昌
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Anhui Ding Heng Manufacturing Technology Research Institute Co Ltd
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Anhui Ding Heng Manufacturing Technology Research Institute Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P6/00Restoring or reconditioning objects
    • B23P6/002Repairing turbine components, e.g. moving or stationary blades, rotors
    • B23P6/007Repairing turbine components, e.g. moving or stationary blades, rotors using only additive methods, e.g. build-up welding

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Abstract

本发明涉及一种长辊调节式焊接修复装置,包括支撑架一及支撑架二,所述的支撑架二内设置有用于对长辊工件进行夹紧的夹紧装置,所述的支撑架一的上侧壁上设置有用于使得支撑架二内的夹紧装置进行横移的横移装置,所述的支撑架一的远离横移装置的一侧壁上设置有用于进行焊枪的焊接调节的调节装置,利用可横移及升降的上弯曲板与下弯曲板配合实现对长辊的夹紧,相对于传统的夹紧工装不可夹持过长工件的缺点,本发明可根据工件长度进行调整,夹紧效果好;利用钢丝绳与弹簧配合实现焊枪的位置调整,同时配合调节电机与调节板进行半圆调节,定位精准,堆焊效果好。

Figure 201811066595

The invention relates to a long-roll adjustment type welding repairing device, comprising a support frame 1 and a support frame 2, the support frame 2 is provided with a clamping device for clamping the long-roll workpiece, and the support frame 1 The upper side wall of the support frame is provided with a traverse device for traversing the clamping device in the support frame 2, and a side wall of the support frame 1 away from the traverse device is provided with a welding adjustment for the welding torch. The adjusting device utilizes the traversing and lifting upper curved plate to cooperate with the lower curved plate to realize the clamping of the long roller. Compared with the disadvantage that the traditional clamping tool cannot clamp the excessively long workpiece, the present invention can be adjusted according to the length of the workpiece. , the clamping effect is good; the position adjustment of the welding torch is realized by the cooperation of the steel wire rope and the spring, and the semicircle adjustment is carried out with the adjustment motor and the adjustment plate, the positioning is accurate, and the surfacing effect is good.

Figure 201811066595

Description

一种长辊调节式焊接修复装置A long roller adjustable welding repair device

技术领域technical field

本发明涉及焊接修复技术领域,具体是一种长辊调节式焊接修复装置。The invention relates to the technical field of welding repair, in particular to a long roller adjustment type welding repair device.

背景技术Background technique

长辊在机械装置中常常会用到,在经常使用长辊后,长辊会遭到磨损经常会使用堆焊进行修复,可降低生产使用成本并延长工件的使用寿命,同时减少维修所需要耗费的费用及时间,但是传统的针对长棍修复并无专用的工装,多采用的是三爪卡盘夹紧与尾部顶针定位的方式,仍然需要与堆焊设备搭配使用才行,使用较为不便,而且堆焊精度和装夹定位精度无法得到保证。Long rollers are often used in mechanical devices. After frequent use of long rollers, long rollers will be worn and often repaired by surfacing welding, which can reduce production costs and prolong the service life of workpieces, while reducing maintenance costs. However, there is no special tooling for the traditional repair of long sticks. The three-jaw chuck clamping and tail thimble positioning method are mostly used, which still needs to be used in conjunction with surfacing equipment, which is inconvenient to use. Moreover, the surfacing accuracy and clamping positioning accuracy cannot be guaranteed.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提出一种长辊调节式焊接修复装置。In order to solve the above problems, the present invention proposes a long-roll adjustment type welding repair device.

一种长辊调节式焊接修复装置,包括支撑架一及支撑架二,所述的支撑架二内设置有用于对长辊工件进行夹紧的夹紧装置,所述的支撑架一的上侧壁上设置有用于使得支撑架二内的夹紧装置进行横移的横移装置,所述的支撑架一的远离横移装置的一侧壁上设置有用于进行焊枪的焊接调节的调节装置。A long-roll adjustment type welding repairing device, comprising a supporting frame 1 and a supporting frame 2, the supporting frame 2 is provided with a clamping device for clamping the long-roll workpiece, and the upper side of the supporting frame 1 The wall is provided with a traverse device for traversing the clamping device in the support frame 2, and a side wall of the support frame 1 away from the traverse device is provided with an adjustment device for adjusting the welding of the welding torch.

所述的支撑架一及支撑架二上均设置有便于放置长辊及调节长棍长度的放置孔。The supporting frame 1 and the supporting frame 2 are provided with placing holes for placing the long rollers and adjusting the length of the long sticks.

所述的夹紧装置包括设置在支撑架二外侧壁上的夹紧电机、与夹紧电机连接的夹紧丝杠、设置在支撑架一内的光杆、设置在夹紧丝杠上且与光杆滑动配合的升降板。The clamping device includes a clamping motor arranged on the outer side wall of the second support frame, a clamping screw connected with the clamping motor, a polished rod arranged in the first support frame, a clamping screw disposed on the clamping screw and connected to the polished rod. Slide-fit lift plate.

所述的支撑架一上设置有用于对长辊进行下位支撑的下弯曲板,所述的升降板上设置有与下弯曲板配合的上弯曲板。The first support frame is provided with a lower curved plate for lower supporting the long rollers, and the lifting plate is provided with an upper curved plate matched with the lower curved plate.

所述的横移装置包括横移电机、与横移电机连接的横移丝杠、设置在横移丝杠上且与支撑架一滑动配合的横移滑块,所述的支撑架二的底端上设置有与横移滑块及支撑架一配合的滑轮。The traverse device includes a traverse motor, a traverse lead screw connected to the traverse motor, and a traverse slide block arranged on the traverse lead screw and slidably matched with the first support frame, the bottom of the second support frame. The end is provided with a pulley which is matched with the traverse sliding block and the support frame.

所述的调节装置包括设置在支撑架二上的调节电机、与调节电机配合的调节板、设置在调节板一端上且与焊枪连接的弹簧,所述的调节板远离弹簧的一端上设置有与焊枪配合的拉动机构。The adjustment device includes an adjustment motor arranged on the second support frame, an adjustment plate matched with the adjustment motor, and a spring arranged on one end of the adjustment plate and connected to the welding torch. The end of the adjustment plate away from the spring is provided with a Pulling mechanism for welding torch.

所述的拉动机构包括设置在调节板端部上的拉动电机、与拉动电机连接的卷筒、设置在卷筒上且与焊枪配合的钢丝绳。The pulling mechanism includes a pulling motor arranged on the end of the adjusting plate, a reel connected with the pulling motor, and a wire rope arranged on the reel and matched with the welding torch.

本发明的有益效果是:利用可横移及升降的上弯曲板与下弯曲板配合实现对长辊的夹紧,相对于传统的夹紧工装不可夹持过长工件的缺点,本发明可根据工件长度进行调整,夹紧效果好;利用钢丝绳与弹簧配合实现焊枪的位置调整,同时配合调节电机与调节板进行半圆调节,定位精准,堆焊效果好。The beneficial effect of the present invention is: the upper curved plate and the lower curved plate that can be moved laterally and lifted are used to cooperate to realize the clamping of the long roller. Compared with the disadvantage that the traditional clamping tool cannot clamp the excessively long workpiece, the present invention can be based on The length of the workpiece is adjusted, and the clamping effect is good; the position adjustment of the welding torch is realized by the cooperation of the steel wire rope and the spring, and the semicircle adjustment is carried out with the adjustment motor and the adjustment plate, the positioning is accurate, and the surfacing effect is good.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;

图2为本发明的图1的A-A剖视结构示意图;Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1 of the present invention;

图3为本发明的调节装置结构示意图。FIG. 3 is a schematic structural diagram of the adjusting device of the present invention.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面对本发明进一步阐述。In order to make it easy to understand the technical means, creative features, achieved goals and effects of the present invention, the present invention is further described below.

如图1至图3所示,一种长辊调节式焊接修复装置,包括支撑架一4及支撑架二11,所述的支撑架二11内设置有用于对长辊工件进行夹紧的夹紧装置,所述的支撑架一4的上侧壁上设置有用于使得支撑架二11内的夹紧装置进行横移的横移装置,所述的支撑架一4的远离横移装置的一侧壁上设置有用于进行焊枪16的焊接调节的调节装置。As shown in FIG. 1 to FIG. 3, a long-roll adjustment type welding repairing device includes a support frame 1 4 and a support frame 2 11. The support frame 2 11 is provided with a clamp for clamping the long-roll workpiece. A tightening device, the upper side wall of the support frame 1 4 is provided with a traverse device for making the clamping device in the support frame 2 11 traverse, and a side of the support frame 1 4 away from the traverse device is provided. An adjustment device for adjusting the welding of the welding torch 16 is provided on the side wall.

所述的夹紧装置设置在支撑架二11内,用于对长辊工件进行夹紧;所述的横移装置设置在支撑架一4的上侧壁上,用于使得支撑架二11内的夹紧装置进行横移;所述的调节装置设置在支撑架一4的远离横移装置的一侧壁上,用于进行焊枪16的焊接调节。The clamping device is arranged in the second support frame 11 to clamp the long roller workpiece; The clamping device is traversed; the adjustment device is arranged on a side wall of the support frame 1 4 away from the traverse device, and is used to adjust the welding of the welding torch 16 .

所述的支撑架一4及支撑架二11上均设置有便于放置长辊及调节长棍长度的放置孔4a。The supporting frame 1 4 and the supporting frame 2 11 are both provided with placing holes 4a for placing the long rollers and adjusting the length of the long sticks.

所述的夹紧装置包括设置在支撑架二11外侧壁上的夹紧电机6、与夹紧电机6连接的夹紧丝杠19、设置在支撑架一4内的光杆20、设置在夹紧丝杠19上的夹紧联轴器8、设置在夹紧丝杠19上且与光杆20滑动配合的升降板8。The clamping device includes a clamping motor 6 arranged on the outer side wall of the supporting frame 11, a clamping screw 19 connected with the clamping motor 6, a polished rod 20 arranged in the supporting frame 1 4, The clamping coupling 8 on the lead screw 19 and the lifting plate 8 arranged on the clamping lead screw 19 and slidingly matched with the polished rod 20 .

将长辊从两个放置孔4a中插入,然后驱动夹紧电机6使得夹紧丝杠19上的升降板8带动上弯曲板9进行升降调节纵向位置,使得下弯曲板10与上弯曲板9配合对长辊工件进行夹紧。Insert the long rollers from the two placement holes 4a, and then drive the clamping motor 6 so that the lifting plate 8 on the clamping screw 19 drives the upper bending plate 9 to lift and adjust the longitudinal position, so that the lower bending plate 10 and the upper bending plate 9 It is suitable for clamping long roll workpieces.

利用可横移及升降的上弯曲板9与下弯曲板10配合实现对长辊的夹紧,相对于传统的夹紧工装不可夹持过长工件的缺点,本发明可根据工件长度进行调整,夹紧效果好。The upper bending plate 9 and the lower bending plate 10 that can be moved and lifted are used to realize the clamping of the long roller. Compared with the disadvantage that the traditional clamping tool cannot clamp the long workpiece, the present invention can be adjusted according to the length of the workpiece. Good clamping effect.

所述的支撑架一4上设置有用于对长辊进行下位支撑的下弯曲板10,所述的升降板8上设置有与下弯曲板10配合的上弯曲板9。The supporting frame 1 4 is provided with a lower curved plate 10 for lower support of the long rollers, and the lifting plate 8 is provided with an upper curved plate 9 matched with the lower curved plate 10 .

所述的横移装置包括横移电机5、与横移电机5连接的横移丝杠1、设置在横移丝杠1上的横移联轴器13、设置在横移丝杠1上且与支撑架一4滑动配合的横移滑块2,所述的支撑架二11的底端上设置有与横移滑块2及支撑架一4配合的滑轮11a。The traverse device includes a traverse motor 5, a traverse screw 1 connected to the traverse motor 5, a traverse coupling 13 arranged on the traverse screw 1, a traverse shaft 13 disposed on the traverse screw 1 and The traverse slider 2 slidably matched with the support frame 1 4 , the bottom end of the support frame 2 11 is provided with a pulley 11 a matched with the traverse slider 2 and the support frame 1 4 .

驱动横移电机5使得设置在横移丝杠1上的横移滑块2带动支撑架二11在支撑架一4上滑动至需焊接位置。The traverse motor 5 is driven so that the traverse slider 2 disposed on the traverse screw 1 drives the support frame 2 11 to slide on the support frame 1 4 to the position to be welded.

所述的调节装置包括设置在支撑架二11上的调节电机12、与调节电机12配合的调节板18、设置在调节板18一端上且与焊枪16连接的弹簧17,所述的调节板18远离弹簧17的一端上设置有与焊枪16配合的拉动机构。The adjustment device includes an adjustment motor 12 arranged on the second support frame 11, an adjustment plate 18 matched with the adjustment motor 12, and a spring 17 arranged on one end of the adjustment plate 18 and connected to the welding torch 16. The adjustment plate 18 A pulling mechanism matched with the welding torch 16 is provided on one end away from the spring 17 .

利用钢丝绳15与弹簧17配合实现焊枪16的位置调整,同时配合调节电机12与调节板18进行半圆调节,定位精准,堆焊效果好。The position adjustment of the welding torch 16 is realized by the cooperation of the steel wire rope 15 and the spring 17, and the semi-circular adjustment is performed in cooperation with the adjustment motor 12 and the adjustment plate 18, the positioning is accurate, and the surfacing effect is good.

所述的调节板18与焊枪16滑动配合。The adjusting plate 18 is in sliding fit with the welding torch 16 .

驱动调节电机12带动调节板18在支撑架一4的内侧壁上滑动,接着驱动拉动电机14使得卷筒13上的焊枪16进行位置调整最后进行焊接即可。Drive the adjusting motor 12 to drive the adjusting plate 18 to slide on the inner side wall of the support frame 1 4 , and then drive the pulling motor 14 to adjust the position of the welding torch 16 on the reel 13 and finally perform welding.

所述的拉动机构包括设置在调节板18端部上的拉动电机14、与拉动电机14连接的卷筒13、设置在卷筒13上且与焊枪16配合的钢丝绳15。The pulling mechanism includes a pulling motor 14 arranged on the end of the adjusting plate 18 , a reel 13 connected with the pulling motor 14 , and a wire rope 15 arranged on the reel 13 and matched with the welding torch 16 .

本发明的使用方法为:首先将长辊从两个放置孔4a中插入,然后驱动夹紧电机6使得夹紧丝杠19上的升降板8带动上弯曲板9进行升降调节纵向位置,使得下弯曲板10与上弯曲板9配合对长辊工件进行夹紧;随后驱动横移电机5使得设置在横移丝杠1上的横移滑块2带动支撑架二11在支撑架一4上滑动至需焊接位置;接着驱动调节电机12带动调节板18在支撑架一4的内侧壁上滑动,接着驱动拉动电机14使得卷筒13上的焊枪16进行位置调整最后进行焊接即可。The use method of the present invention is as follows: firstly insert the long rollers from the two placement holes 4a, then drive the clamping motor 6 so that the lifting plate 8 on the clamping screw 19 drives the upper bending plate 9 to lift and adjust the longitudinal position, so that the lower The bending plate 10 cooperates with the upper bending plate 9 to clamp the long roller workpiece; then drive the traverse motor 5 so that the traverse slider 2 arranged on the traverse screw 1 drives the supporting frame 2 11 to slide on the supporting frame 1 4 to the welding position; then drive the adjusting motor 12 to drive the adjusting plate 18 to slide on the inner side wall of the support frame 1 4, and then drive the pulling motor 14 to adjust the position of the welding gun 16 on the reel 13 and finally perform welding.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions describe only the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have various Such changes and improvements fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a long roller regulation formula welding prosthetic devices, includes support frame one (4) and support frame two (11), its characterized in that: the device is characterized in that a clamping device used for clamping a long roller workpiece is arranged in the second support frame (11), a transverse moving device used for enabling the clamping device in the second support frame (11) to transversely move is arranged on the upper side wall of the first support frame (4), an adjusting device used for adjusting welding of a welding gun (16) is arranged on one side wall of the first support frame (4) far away from the transverse moving device, the adjusting device comprises an adjusting motor (12) arranged on the second support frame (11), an adjusting plate (18) matched with the adjusting motor (12) and a spring (17) arranged on one end of the adjusting plate (18) and connected with the welding gun (16), and a pulling mechanism matched with the welding gun (16) is arranged on one end of the adjusting plate (18) far away from the spring (17).
2. The long roll adjustable weld repair device as set forth in claim 1, wherein: and the first support frame (4) and the second support frame (11) are respectively provided with a placing hole (4a) which is convenient for placing the long roller and adjusting the length of the long roller.
3. The long roll adjustable weld repair device as set forth in claim 1, wherein: the clamping device comprises a clamping motor (6) arranged on the outer side wall of the second support frame (11), a clamping screw rod (19) connected with the clamping motor (6), a polished rod (20) arranged in the first support frame (4), and a lifting plate (8) which is arranged on the clamping screw rod (19) and is in sliding fit with the polished rod (20).
4. The long roll adjustable weld repair device as set forth in claim 3, wherein: the supporting frame I (4) is provided with a lower bending plate (10) used for supporting the long roller in a lower position, and the lifting plate (8) is provided with an upper bending plate (9) matched with the lower bending plate (10).
5. The long roll adjustable weld repair device as set forth in claim 1, wherein: the transverse moving device comprises a transverse moving motor (5), a transverse moving lead screw (1) connected with the transverse moving motor (5) and a transverse moving sliding block (2) arranged on the transverse moving lead screw (1) and in sliding fit with the first support frame (4), wherein a pulley (11a) matched with the transverse moving sliding block (2) and the first support frame (4) is arranged at the bottom end of the second support frame (11).
6. The long roll adjustable weld repair device as set forth in claim 1, wherein: the pulling mechanism comprises a pulling motor (14) arranged at the end part of the adjusting plate (18), a winding drum (13) connected with the pulling motor (14), and a steel wire rope (15) arranged on the winding drum (13) and matched with the welding gun (16).
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