CN205115733U - High -performance fiber warper - Google Patents
High -performance fiber warper Download PDFInfo
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- CN205115733U CN205115733U CN201520861400.1U CN201520861400U CN205115733U CN 205115733 U CN205115733 U CN 205115733U CN 201520861400 U CN201520861400 U CN 201520861400U CN 205115733 U CN205115733 U CN 205115733U
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Abstract
The utility model discloses a high -performance fiber warper, including the creel that sets gradually, firstly lead that the creel is led to creel, second, yarn mechanism, traction mechanism, rubberizing mechanism, heating mechanism, cooling body and winding mechanism are spread to the exhibition yarn, the first creel of leading changes the range angle that the high -performance fiber on the creel restrainted, makes it vertical arrangement, the second is led the creel and is restrainted vertical arrangement's high -performance fiber and be adjusted into horizontal arrangement to it is two -layer about divideing into, yarn mechanism of exhibition yarn shop restraints high -performance fiber to scatter through high frequency oscillation and paves, not only enables monofilament high -performance fiber and arranges evenly, can also eliminate the range gap between the monofilament high -performance fiber, the high -performance fiber that traction mechanism will arrange carries backward, rubberizing mechanism, heating mechanism and the cooling body high -performance fiber after with the warping makes the rolling again of pre -setting fabric, has solved tension control's after the carbon fiber warping a difficult problem, has analysed and explained the technological problem of follow -up link carbon fiber pre -setting fabric and shuffling pre -setting fabric preparation.
Description
Technical field
The utility model relates to a kind of high-performance fiber warping machines.
Background technology
High-performance fiber is as carbon fiber etc., every a branch of carbon fiber is made up of thousands of monofilament carbon fibers, therefore the warping machines of conventional yarn directly can not be adopted when warping, but need first high-performance fiber beam spreading to be opened to flatten again, because the monofilament carbon fiber quantity in every a branch of carbon fiber is too many, therefore scattering, it is evenly distributed to be not easy after flattening, and easily there is larger gap between monofilament.
In addition, carbon fiber is crucial reinforcing material and the carrying dependence of carbon fibre composite, in the preparation process of high-performance carbon fibre composite, the technology such as the not only good Fiber strength agent of GPRS, matrix resin, setting process, fiber volume fraction, the more important thing is the straight evenly distributed and tension compliance controlling and realize fiber, but because surface treatment of carbon fibers agent does not possess the characteristic of fiber sizing and fiber adhesion, can bounce back and flexural deformation after carbon fibre stretching is completed, seriously constrain the low cost of carbon fibre composite, industrialization manufacture.
Utility model content
It is simple that the purpose of this utility model is to provide a kind of structure, high-performance fiber beam spreading can be carried out flat, and make it evenly distributed high-performance fiber warping machines.
The technical scheme realizing the utility model object is: a kind of high-performance fiber warping machines, comprise set gradually creel, the first yarn guide, the second yarn guide, Zhan Shapu yarn mechanism, draw-off mechanism and rolling-up mechanism; Described first yarn guide changes the arrangement angle of the high-performance fiber bundle on creel, makes it arranged vertically; High-performance fiber bundle arranged vertically is adjusted to horizontal by described second yarn guide, and is divided into two-layer up and down; Described Zhan Shapu yarn mechanism by high-performance fiber Shu Zhankai, and makes the high-performance fiber horizontal homogeneous after expansion arrange by high frequency oscillation; The high-performance fiber arranged is carried by described draw-off mechanism backward.
Described Zhan Shapu yarn mechanism comprises upper bracket, lower carriage, exhibition yarn roller and left and right oscillation device; Distance between described upper bracket and lower carriage is adjustable; The upper end of described upper bracket and the lower end of lower carriage are evenly provided with many exhibition yarn rollers alternately; Described left and right oscillation device is fixed on upper bracket, and vibrates about driving the exhibition yarn roller on upper bracket.
The left and right oscillation device of described Zhan Shapu yarn mechanism comprises motor, power transmission shaft, multiple eccentric cam and multiple coupling; Described motor is fixed on upper bracket; One end of described power transmission shaft connects with the output shaft of motor; Described multiple eccentric cam is fixed on power transmission shaft equably, and by the exhibition yarn roller one_to_one corresponding on coupling and upper bracket; One end of described coupling is fixed on the end of exhibition yarn roller, and the periphery of the other end and eccentric cam is slidably connected.
Described draw-off mechanism adopts three roller draw-off mechanisms.
A kind of high-performance fiber warping machines, also comprises the gumming mechanism, heating arrangements and the cooling body that are successively set between draw-off mechanism and rolling-up mechanism.
Described gumming mechanism adopts dusting formula gumming mechanism or glue-spray type gumming mechanism.
A kind of high-performance fiber warping machines, also comprises the centrifugal paper unreeling structure be arranged on above rolling-up mechanism.
Have employed technique scheme, the utility model has following beneficial effect: high-performance fiber beam spreading to be opened by high frequency oscillation and paved by (1) Zhan Shapu yarn of the present utility model mechanism, monofilament high-performance fiber not only can be made to arrange evenly, the crack between monofilament high-performance fiber can also be eliminated.
(2) high frequency oscillation of exhibition yarn roller of the present utility model is realized by driven by motor one group of eccentric cam, and structure is simple, stable.
(3) draw-off mechanism of the present utility model adopts three roller draw-off mechanisms, tension uniform, stable.
(4) the utility model sets up gumming mechanism, heating arrangements and cooling body between draw-off mechanism and rolling-up mechanism, after warping completes, sow the setting agent with the epoxy resin same sex, after heating, setting agent melting becomes overall by bonding for carbon fiber, make the rolling again of pre-setting fabric, solve the difficult problem that carbon fiber warping backward pull controls, crack technical barrier prepared by follow-up link carbon fiber pre-setting fabric and shuffling pre-setting fabric.
(5) the utility model arranges centrifugal paper unreeling structure above rolling-up mechanism, avoids special high-performance fiber to overlap between layers when rolling.
Accompanying drawing explanation
In order to make content of the present utility model more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail, wherein
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the A place enlarged drawing of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the B place enlarged drawing of Fig. 3.
Label in accompanying drawing is:
Creel 1, first yarn guide 2, second yarn guide 3, Zhan Shapu yarn mechanism 4, upper bracket 41, lower carriage 42, exhibition yarn roller 43, left and right oscillation device 44, motor 441, power transmission shaft 442, eccentric cam 443, coupling 444, draw-off mechanism 5, gumming mechanism 6, heating arrangements 7, cooling body 8, rolling-up mechanism 9.
Detailed description of the invention
(embodiment 1)
See Fig. 1 to Fig. 4, the high-performance fiber warping machines of the present embodiment, comprise set gradually creel 1, first yarn guide 2, second yarn guide 3, Zhan Shapu yarn mechanism 4, draw-off mechanism 5, gumming mechanism 6, heating arrangements 7, cooling body 8 and rolling-up mechanism 9, and be arranged on the centrifugal paper unreeling structure 10 above rolling-up mechanism 9.
First yarn guide 2 changes the arrangement angle of the high-performance fiber bundle on creel 1, makes it arranged vertically.High-performance fiber bundle arranged vertically is adjusted to horizontal by the second yarn guide 3, and is divided into two-layer up and down.Zhan Shapu yarn mechanism 4 by high-performance fiber Shu Zhankai, and makes the high-performance fiber horizontal homogeneous after expansion arrange by high frequency oscillation.The high-performance fiber arranged is carried by draw-off mechanism 5 backward.Draw-off mechanism 5 adopts three roller draw-off mechanisms.Gumming mechanism 6 adopts dusting formula gumming mechanism or glue-spray type gumming mechanism.
Zhan Shapu yarn mechanism 4 comprises upper bracket 41, lower carriage 42, exhibition yarn roller 43 and left and right oscillation device 44.Distance between upper bracket 41 and lower carriage 42 is adjustable.The upper end of upper bracket 41 and the lower end of lower carriage 42 are evenly provided with many exhibition yarn rollers 43 alternately.Left and right oscillation device 44 is fixed on upper bracket 41, and drives the exhibition yarn roller about 43 on upper bracket 41 to vibrate.
The left and right oscillation device 44 of Zhan Shapu yarn mechanism 4 comprises motor 441, power transmission shaft 442, multiple eccentric cam 443 and multiple coupling 444.Motor 441 is fixed on upper bracket 41.One end of power transmission shaft 442 connects with the output shaft of motor 441.Multiple eccentric cam 443 is fixed on power transmission shaft 442 equably, and by coupling 444 and exhibition yarn roller 43 one_to_one corresponding on upper bracket 41.One end of coupling 444 is fixed on the end of exhibition yarn roller 43, and the periphery of the other end and eccentric cam 443 is slidably connected.
The high-performance fiber warping machines of the present embodiment changes the arrangement angle of the high-performance fiber bundle on creel 1 by the first yarn guide 2, make it arranged vertically; High-performance fiber bundle arranged vertically is adjusted to horizontal by the second yarn guide 3, and is divided into two-layer up and down; Zhan Shapu yarn mechanism 4 is by high-performance fiber Shu Zhankai, and by the high frequency oscillation of exhibition yarn roller, monofilament high-performance fiber is arranged evenly, and eliminate the crack between monofilament high-performance fiber, the monofilament high-performance fiber arranged is carried backward through draw-off mechanism 5.Because monofilament high-performance fiber is through loose yarn and the process of opening up yarn, direct rolling can cause the retraction of monofilament high-performance fiber, also there is adverse influence to the use in rear road, therefore installed gumming mechanism 6, heating arrangements 7 and cooling body 8 additional, make monofilament high-performance fiber arrange stereotyped rolling again.Again because special high-performance fiber is through the exhibition stereotyped rolling of yarn not ergosphere and ply, the centrifugal paper unreeling structure 10 therefore above rolling-up mechanism 9, thus add the materials such as centrifugal paper when rolling.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (7)
1. a high-performance fiber warping machines, is characterized in that: comprise set gradually creel (1), the first yarn guide (2), the second yarn guide (3), Zhan Shapu yarn mechanism (4), draw-off mechanism (5) and rolling-up mechanism (9); Described first yarn guide (2) changes the arrangement angle of the high-performance fiber bundle on creel (1), makes it arranged vertically; High-performance fiber bundle arranged vertically is adjusted to horizontal by described second yarn guide (3), and is divided into two-layer up and down; Described Zhan Shapu yarn mechanism (4) by high-performance fiber Shu Zhankai, and makes the high-performance fiber horizontal homogeneous after expansion arrange by high frequency oscillation; The high-performance fiber arranged is carried by described draw-off mechanism (5) backward.
2. a kind of high-performance fiber warping machines according to claim 1, is characterized in that: described Zhan Shapu yarn mechanism (4) comprises upper bracket (41), lower carriage (42), exhibition yarn roller (43) and left and right oscillation device (44); Distance between described upper bracket (41) and lower carriage (42) is adjustable; The upper end of described upper bracket (41) and the lower end of lower carriage (42) are evenly provided with many exhibitions yarn roller (43) alternately; Described left and right oscillation device (44) is fixed on upper bracket (41), and drives exhibition yarn roller (43) the left and right vibration on upper bracket (41).
3. a kind of high-performance fiber warping machines according to claim 2, is characterized in that: the left and right oscillation device (44) of described Zhan Shapu yarn mechanism (4) comprises motor (441), power transmission shaft (442), multiple eccentric cam (443) and multiple coupling (444); Described motor (441) is fixed on upper bracket (41); One end of described power transmission shaft (442) connects with the output shaft of motor (441); Described multiple eccentric cam (443) is fixed on power transmission shaft (442) equably, and by coupling (444) and exhibition yarn roller (43) one_to_one corresponding on upper bracket (41); One end of described coupling (444) is fixed on the end of exhibition yarn roller (43), and the periphery of the other end and eccentric cam (443) is slidably connected.
4. a kind of high-performance fiber warping machines according to claim 1, is characterized in that: described draw-off mechanism (5) adopts three roller draw-off mechanisms.
5. a kind of high-performance fiber warping machines according to claim 1, is characterized in that: also comprise the gumming mechanism (6), heating arrangements (7) and the cooling body (8) that are successively set between draw-off mechanism (5) and rolling-up mechanism (9).
6. a kind of high-performance fiber warping machines according to claim 5, is characterized in that: described gumming mechanism (6) adopts dusting formula gumming mechanism or glue-spray type gumming mechanism.
7. a kind of high-performance fiber warping machines according to claim 1, is characterized in that: also comprise the centrifugal paper unreeling structure (10) being arranged on rolling-up mechanism (9) top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520861400.1U CN205115733U (en) | 2015-10-30 | 2015-10-30 | High -performance fiber warper |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520861400.1U CN205115733U (en) | 2015-10-30 | 2015-10-30 | High -performance fiber warper |
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| CN205115733U true CN205115733U (en) | 2016-03-30 |
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| CN201520861400.1U Active CN205115733U (en) | 2015-10-30 | 2015-10-30 | High -performance fiber warper |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256431A (en) * | 2015-10-30 | 2016-01-20 | 常州市新创复合材料有限公司 | High-performance fiber warping machine |
| CN106757745A (en) * | 2016-12-30 | 2017-05-31 | 上海晋飞复合材料科技有限公司 | Being applied to the flattening of multi-shaft warp knitting equipment, carbon yarn is non-twist is lining into system |
| CN107090648A (en) * | 2017-05-16 | 2017-08-25 | 青岛新维纺织开发有限公司 | A kind of method of any breadth random length small batch fast proofing cloth |
| CN110923887A (en) * | 2019-12-13 | 2020-03-27 | 常州市新创智能科技有限公司 | Double-pan-head carbon fiber warping machine |
-
2015
- 2015-10-30 CN CN201520861400.1U patent/CN205115733U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256431A (en) * | 2015-10-30 | 2016-01-20 | 常州市新创复合材料有限公司 | High-performance fiber warping machine |
| CN106757745A (en) * | 2016-12-30 | 2017-05-31 | 上海晋飞复合材料科技有限公司 | Being applied to the flattening of multi-shaft warp knitting equipment, carbon yarn is non-twist is lining into system |
| CN106757745B (en) * | 2016-12-30 | 2019-07-12 | 上海晋飞复合材料科技有限公司 | Applied to the flattening of multi-shaft warp knitting equipment, carbon yarn is non-twist is lining into system |
| CN107090648A (en) * | 2017-05-16 | 2017-08-25 | 青岛新维纺织开发有限公司 | A kind of method of any breadth random length small batch fast proofing cloth |
| CN110923887A (en) * | 2019-12-13 | 2020-03-27 | 常州市新创智能科技有限公司 | Double-pan-head carbon fiber warping machine |
| CN110923887B (en) * | 2019-12-13 | 2020-12-22 | 常州市新创智能科技有限公司 | Double-pan-head carbon fiber warping machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 26-2, Tang Zhuang bridge, Luo Xi Town, Xinbei District, Changzhou City, Jiangsu Province Patentee after: Changzhou New Intelligent Technology Co., Ltd. Address before: 213000, No. 18, silver mountain road, Xixia villa town, Xinbei District, Jiangsu, Changzhou Patentee before: Newtry Composite Co., Ltd. |
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| CP03 | Change of name, title or address |