CN206140959U - Fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment - Google Patents
Fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment Download PDFInfo
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- CN206140959U CN206140959U CN201620840405.0U CN201620840405U CN206140959U CN 206140959 U CN206140959 U CN 206140959U CN 201620840405 U CN201620840405 U CN 201620840405U CN 206140959 U CN206140959 U CN 206140959U
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- thermoplastic material
- high glass
- pressure roller
- reinforced thermoplastic
- fiber reinforced
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Abstract
The utility model relates to a fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment, it belongs to thermoplastic material production facility processing field. The utility model discloses equipment includes creel, reel, tension adjusting device, oven in proper order, adds hot press roll, cooling compression roller and coiling mechanism, and the creel setting is in tension adjusting device's front side, and the oven lies in tension adjusting device and adds between the hot press roll, and the coiling mechanism setting is at cooling compression roller rear side. The utility model discloses equipment structure is simple reasonable, safe and reliable, and production continuity is good, makes cortex and the common roll extrusion of core, bonding, design, and last rolling obtains the fine content continuous fibers reinforcing thermoplastic material of high glass, the physical -mechanical properties better than the cortex of simplicity.
Description
Technical field
This utility model is related to a kind of equipment, more particularly to a kind of high glass fiber content continuous fiber reinforced thermoplastic material
Preparation equipment, it belongs to thermoplastic production equipment manufacture field.
Background technology
Continuous fiber reinforced thermoplastic flaky material, because its material internal glass fibre is in height-oriented state, because
This has more excellent mechanical property compared with other short glass fibers or long glass fiber reinforced thermoplastic, obtains in transportation and pipeline field
Substantial amounts of application is arrived；Because this kind of excellent mechanical property of material mostlys come from the height-oriented glass fibre of inside,
Therefore under the conditions of same orientation glass fibre quantity number be degree number directly determine continuous fiber increasing
The performance height of heat-flash plastic material and the product prepared using the material.
The Preparation equipment complex structure of existing thermoplastic, continuous production is bad, and efficiency is low, and the product produced
Product can not reach required requirement.
Publication date is on 09 06th, 2006, in the Chinese patent of Publication No. 1827671, discloses a kind of entitled
The patent of invention of " continuous fiber reinforced composite materials, production method and special equipment ".The patent is by glass fibre by with two
The fiber entrance of the cross slit extrusion machine die head of individual charging aperture is introduced, and molten resin uniformly flows into die head by resin feeding mouth,
And in die head by the further Forced Dispersion of glass fibre in resin, the glass fibre of final molten resin cladding is gone out by die head
Mouth extrusion, and the method that continuous fiber reinforced thermoplastic flaky material is finally given by cooling and shaping.The patent is due to die head
In Forced Dispersion structure, it is therefore necessary to needing enough resin-coating glass surfaces prevents glass therein in directly contact
The crack conditions occurred during Forced Dispersion structure, therefore general glass fiber content cannot be more than 65%, and the continuous production of equipment is not
It is good, it is impossible to meet people's use demand.
Publication date is on 07 08th, 2009, in the Chinese patent of Publication No. 101474868, discloses a kind of entitled
The patent of invention of " Preparation equipment of continuous fiber reinforced thermoplastic resin composite material presoaked belt and its application ".Squeeze in the patent
Go out die head directly extruded stock is expressed on continuous fiber, cooling and shaping forms final products after then hot-rolling compacting is compound.Should
Patent due to molten resin be extrusion after be fitted in fiberglass surfacing, although and melt after thermoplastic resin with certain
Mobility, but a large amount of glasses cladding needed for being difficult to high glass fiber content due to its higher viscosity is wherein, while glass
Fiber is also difficult to be impregnated by resin, therefore performance is relatively low, and device structure is complicated.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency present in prior art, and provides a kind of high glass fiber content
The Preparation equipment of continuous fiber reinforced thermoplastic material, the device structure advantages of simple, safe and reliable, continuous production is good, makes
Cortex rolls, bonds, shapes jointly with core, and finally winding obtains high glass fiber content continuous fiber reinforced thermoplastic material, than
The physically better mechanical performance of simple cortex.
The technical scheme in the invention for solving the above technical problem is：The high glass fiber content continuous lod thermoplastic
Property material Preparation equipment successively include creel, reel, tension-adjusting gear, baking oven, Heating roll, cooling pressure roller and winding dress
Put, the creel is arranged on the front side of tension-adjusting gear, baking oven is located between tension-adjusting gear and Heating roll, winding dress
Put and be arranged on cooling pressure roller rear side；Whole equipment simple structure, production efficiency is high.
Preferably, being provided with Non-twisting glass fibre yarn group and spindle support in creel described in the utility model, reel will
Continuous fiber reinforced thermoplastic sheet material is drawn.
Preferably, tension-adjusting gear described in the utility model includes row's screw thread and jockey pulley, row's screw thread is realized from yarn
Frame draws glass fiber yarn, and jockey pulley adjusts fiber tension and forms the pure glass layer of uniform parallel arrangement.
Preferably, Heating roll described in the utility model includes heating guide roll, compound upper pressure roller, compound lower compression roller and adds
Hot tensile strength roller, the heating guide roll is used to preheat, and compound upper pressure roller and compound lower compression roller carry out compacting and be combined, and heating jockey pulley makes glass
It is fine to be further scattered in dipping with resin.
Preferably, cooling pressure roller described in the utility model includes upper cooling pressure roller and lower cooling pressure roller, wrap-up is used
In winding to the continuous fiber reinforced thermoplastic material with high glass fiber content.
This utility model compared with prior art, with advantages below and effect：Device structure advantages of simple, safely may be used
Lean on, continuous production is good, cortex rolled jointly, bond, shaped with core, finally winding obtains high glass fiber content continuous fiber
Strengthen thermoplastic, mechanical performance more physically better than simple cortex.
Description of the drawings
Fig. 1 is the structural representation of Preparation equipment in this utility model embodiment.
Fig. 2 is the ply sequence structural representation of raw materials in this utility model embodiment.
In figure：Pure glass layer 1, continuous fiber reinforced thermoplastic sheet material 2, the continuous lod heat of high glass fiber content
Plastic material 3, creel 10, Non-twisting glass fibre yarn group 11, spindle support 12, reel 20, tension-adjusting gear 30 arranges screw thread
31, jockey pulley 32, baking oven 40, Heating roll 50, heating guide roll 51 is combined upper pressure roller 52, is combined lower compression roller 53, heats jockey pulley
54, cool down pressure roller 60, upper cooling pressure roller 61, lower cooling pressure roller 62, wrap-up 70.
Specific embodiment
Below in conjunction with the accompanying drawings and by embodiment the utility model is described in further detail, and following examples are right
It is of the present utility model explanation and this utility model is not limited to following examples.
Embodiment.
Referring to Fig. 1 to Fig. 2, the present embodiment Preparation equipment includes successively creel 10, reel 20, tension-adjusting gear 30, baking
Case 40, Heating roll 50, cooling pressure roller 60 and wrap-up 70, creel 10 is arranged on the front side of tension-adjusting gear 30, baking oven
40 are located between tension-adjusting gear 30 and Heating roll 50, and wrap-up 70 is arranged on the rear side of cooling pressure roller 60.
Non-twisting glass fibre yarn group 11 and spindle support 12 are provided with the present embodiment in creel 10, reel 20 will be continuous fine
Dimension strengthens thermoplastic sheets 2 and draws, and tension-adjusting gear 30 includes row's screw thread 31 and jockey pulley 32, and row's screw thread 31 is realized from creel
10 draw glass fiber yarn, and jockey pulley 32 adjusts fiber tension and forms the pure glass layer 1 of uniform parallel arrangement, plus hot pressing
Roller 50 includes heating guide roll 51, compound upper pressure roller 52, compound lower compression roller 53 and heating jockey pulley 54, and the heating guide roll 51 is used for pre-
Heat, compound upper pressure roller 52 and compound lower compression roller 53 carry out compacting and are combined, and heating jockey pulley 54 makes glass further disperse with resin
In dipping, cooling pressure roller 60 includes upper cooling pressure roller 61 and lower cooling pressure roller 62, and wrap-up 70 is used for containing with high glass
The continuous fiber reinforced thermoplastic material 3 of amount is wound.
The high glass fiber content continuous fiber reinforced thermoplastic material of the present embodiment, including sandwich layer and cortex, sandwich layer is located at two skins
Between layer, sandwich layer is pure glass layer 1, and cortex is continuous fiber reinforced thermoplastic sheet material 2, and sandwich layer and cortex adopt sandwich
It is compound that mode carries out heating.
The thermoplastic in continuous fiber reinforced thermoplastic sheet material 2 in the present embodiment be PP, PE, PA, PET, PC,
Any one in PPS, PBT and PVC.
Its preparation process of the high glass fiber content continuous fiber reinforced thermoplastic material of the present embodiment is as follows：
（A）Glass fiber yarn is fixed on the Non-twisting glass fibre yarn group horizontally rotated on spindle support 12 from creel 10
Drawn using the mode of moving back outward in 11, the glass fiber yarn after extraction is entered in tension-adjusting gear 30 by row's screw thread 31, is utilized
Jockey pulley 32 adjust fiber tension and form the pure glass layer 1 of uniform parallel arrangement and it is carried out in baking oven 40 plus
Heat；
（B）While reel 20 of the continuous fiber reinforced thermoplastic sheet material 2 from fixed continuous fiber reinforced thermoplastic sheet material 2
Middle extraction, enters baking oven 40 through the heating of certain hour and uniform temperature after jockey pulley 32, makes the thermoplasticity in sheet material
Resin melting；
（C）Using the continuous fiber reinforced thermoplastic sheet material 2 melted as the thermoplastic resin of cortex in heating guide roll
Enter by compound upper pressure roller 52 and compound lower compression roller 53 together with the glass layer 1 as sandwich layer with after preheating under 51 assistance
Middle compacting is compound, fiberglass fiber sandwich layer 1 is pressed with continuous fiber reinforced thermoplastic sheet material 2, and through heating jockey pulley 54 glass is made
It is fine to be further scattered in dipping with resin, eventually pass cooling pressure roller 60 and be pressed into the continuous lod with high glass fiber content
Thermoplastic 3 simultaneously is realized winding it by wrap-up 70.
The material of the continuous fiber reinforced thermoplastic sheet material 2 in the present embodiment is using the relatively low continuous fibre of glass fiber content
It is sandwich layer that dimension strengthens thermoplastic sheet material for cortex, pure glass fibre, and the continuous lod as cortex is made by heating
Thermoplastic molten in flaky material, and cortex rolled jointly, bond, shaped with core, finally winding obtains high glass
Fine content continuous fiber reinforced thermoplastic material.The number of glass in glass fiber content, thickness and the core for adjust cortex can be passed through
Amount, obtains the material higher than cortex glass fiber content, so as to have mechanical performance more physically better than simple cortex.
Using pure glass fibrous layer as sandwich layer, continuous fiber reinforced thermoplastic sheet material 2 is cortex to the present embodiment, using Sanming City
Mode is controlled by the molten continuous fiber reinforced thermoplastic sheet material 2 of the glass fibre sandwich layer after preheating and thermoplastic resin through rolling
The mode of pressure is combined becomes the continuous fiber reinforced thermoplastic material 3 with higher glass fiber content, can further improve final
The glass fiber content of material, and be applied in high-moduluss, the production of high intensity product.Melt impregnation using prior art is former
The continuous fiber reinforced thermoplastic sheet material 2 that obtains of reason is raw material, the material that such as the adoptable existing principle of cortex is prepared, with
Pure glass fibre is combined, therefore can reach melt impregnation and be beyond one's reach glass fiber content.
The present embodiment at a certain temperature by the pure glass layer 1 of the one fixed width after pre-dispersed be clipped in two-layer with
In the middle of the consistent or slightly wide continuous fiber reinforced thermoplastic flaky material of pure fiberglass layer width, and it is combined, cools down and determine through rolling
The processes such as type obtain a kind of high glass fiber content continuous fiber reinforced thermoplastic flaky material with one fixed width and thickness；Utilize
The product that the high glass fiber content continuous fiber reinforced thermoplastic flaky material is prepared for raw material due to higher glass fiber content,
Therefore there is the product prepared than the continuous fiber reinforced thermoplastic flaky material of general glass fiber content to have higher stretching, curved
Bent modulus and intensity, so as to can further expand the application of continuous fiber reinforced thermoplastic material；General glass fiber content weight
Amount fraction is 50-65%.
By above-mentioned elaboration, those skilled in the art can implement.
Furthermore, it is necessary to explanation, the specific embodiment described in this specification, is named the shape of its parts and components
Claiming etc. can be with difference, and above the content described in this specification is only to this utility model structure example explanation.
Equivalence changes or simple change that construction, feature and principle described in all foundation this utility model inventional ideas is done, wrap
Include in the protection domain of this utility model patent.This utility model person of ordinary skill in the field can be to described
Specific embodiment is made various modifications or supplements or substituted using similar mode, without departing from knot of the present utility model
Structure surmounts scope defined in the claims, all should belong to protection domain of the present utility model.
Claims (5)
1. a kind of Preparation equipment of high glass fiber content continuous fiber reinforced thermoplastic material, it is characterised in that：The equipment is wrapped successively
Include creel (10), reel（20）, tension-adjusting gear (30), baking oven (40), Heating roll（50）, cooling pressure roller (60) and winding
Device (70), the creel (10) is arranged on the front side of tension-adjusting gear (30), and baking oven (40) is positioned at tension-adjusting gear
And Heating roll (30)（50）Between, wrap-up (70) is arranged on cooling pressure roller (60) rear side.
2. the Preparation equipment of high glass fiber content continuous fiber reinforced thermoplastic material according to claim 1, its feature exists
In：Non-twisting glass fibre yarn group is provided with the creel (10)（11）With spindle support (12), reel（20）By continuous fiber
Strengthen thermoplastic sheets to draw.
3. the Preparation equipment of high glass fiber content continuous fiber reinforced thermoplastic material according to claim 1, its feature exists
In：The tension-adjusting gear (30) includes row's screw thread (31) and jockey pulley (32), and row's screw thread (31) realizes drawing from creel (10)
Go out glass fiber yarn, jockey pulley (32) adjusts fiber tension and forms the pure glass layer of uniform parallel arrangement.
4. the Preparation equipment of high glass fiber content continuous fiber reinforced thermoplastic material according to claim 1, its feature exists
In：The Heating roll（50）Including heating guide roll (51), compound upper pressure roller (52), compound lower compression roller (53) and heating jockey pulley
(54), for preheating, compound upper pressure roller (52) and compound lower compression roller (53) carry out compacting and are combined the heating guide roll (51), heating
Power roller (54) makes glass further be scattered in dipping with resin.
5. the Preparation equipment of high glass fiber content continuous fiber reinforced thermoplastic material according to claim 1, its feature exists
In：Cooling pressure roller (60) is including upper cooling pressure roller（61）With lower cooling pressure roller（62）, wrap-up (70) is for having
The continuous fiber reinforced thermoplastic material of high glass fiber content is wound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620840405.0U CN206140959U (en) | 2016-08-05 | 2016-08-05 | Fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620840405.0U CN206140959U (en) | 2016-08-05 | 2016-08-05 | Fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment |
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| CN206140959U true CN206140959U (en) | 2017-05-03 |
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| CN201620840405.0U Active CN206140959U (en) | 2016-08-05 | 2016-08-05 | Fine content continuous fibers reinforcing thermoplastic material's of high glass preparation equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273555A (en) * | 2016-08-05 | 2017-01-04 | 振石集团华美新材料有限公司 | A kind of high glass fiber content continuous fiber reinforced thermoplastic material, Preparation equipment and preparation method thereof |
| CN107877877A (en) * | 2017-11-07 | 2018-04-06 | 佛山威明塑胶有限公司 | A kind of make-up machine for PVC artificial leather |
-
2016
- 2016-08-05 CN CN201620840405.0U patent/CN206140959U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106273555A (en) * | 2016-08-05 | 2017-01-04 | 振石集团华美新材料有限公司 | A kind of high glass fiber content continuous fiber reinforced thermoplastic material, Preparation equipment and preparation method thereof |
| CN107877877A (en) * | 2017-11-07 | 2018-04-06 | 佛山威明塑胶有限公司 | A kind of make-up machine for PVC artificial leather |
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