CN202529985U - Operating line system for producing high-TEX glass fiber direct twistless roving - Google Patents
Operating line system for producing high-TEX glass fiber direct twistless roving Download PDFInfo
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- CN202529985U CN202529985U CN2012200943651U CN201220094365U CN202529985U CN 202529985 U CN202529985 U CN 202529985U CN 2012200943651 U CN2012200943651 U CN 2012200943651U CN 201220094365 U CN201220094365 U CN 201220094365U CN 202529985 U CN202529985 U CN 202529985U
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- Prior art keywords
- gathering roll
- bushing
- baster
- centers
- width
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The utility model discloses an operating line system for producing high-TEX glass fiber direct twistless roving. The operating line system comprises two drain plates, an oil coating machine, a bundling wheel and a wire drawing machine, wherein glass fibers can be pulled out from the drain plates, the oil coating machine can coating the glass fibers by a treating compound, the bundling wheel can be used for bundling and guiding the glass fibers, and the wire drawing machine is used for drawing the bundled and guided glass fibers; the drain plates, the oil coating machine, the bundling wheel and the wire drawing machine can be arranged from top to bottom in sequence, the two drain plates are adjacently arranged along the horizontal direction, 400-600 holes are formed in each drain plate. According to the operating line system, the two drain plates are combined and used for drawing high-TEX glass fiber direct twistless roving, the defect that a conventional drain plate can not produce direct twistless roving being more than 7200TEX is overcome, and also the defect of twisting and winding is overcome.
Description
Technical field
The utility model relates to the spun glass production field, particularly, relates to a kind of service line system that produces high TEX glass fiber direct roving.
Background technology
Bushing is one of device main during spun glass is produced; It is the container of making by platinum rhodium that is shaped as a grooved; Melten glass flows into bushing in drawing process; The bushing heating is adjusted to suitable stringy temperature with it after the energized, is stretched as continuous glass fibre then through the outflow of leting slip a remark on the base plate, and in the exit by the drawing wire machine of high speed rotating.
Because the restriction of bushing processing technology and material property, the bushing hole count is limited in 6000 holes, and the high TEX glass fiber direct roving of home and abroad use at present can only adopt 6000 hole bushing maximums can draw the direct yarn of 7200TEX.High TEX woven glass roving fabric can only adopt oven dry precursor plying doff mode to process.Plying is the secondary processing to precursor, in the plying process, can cause following influence to spun glass: 1, Yarn guide mechanism causes part single strand fracture to make the filoplume amount of product roll up and influences fibre strength the wearing and tearing of fiber in the doff process; 2, folded yarn need use drawing wire machine to draw secondary doff after the spinning cake, has significantly reduced efficient and has needed increase equipment and operator; 3, each the share split tension force in the plying is variant, causes the folded yarn tension distribution uneven, influences the intensity of matrix material.
The utility model content
The purpose of the utility model is to overcome the shortcoming and defect of above-mentioned prior art, and a kind of service line system that produces high TEX glass fiber direct roving is provided, and the doff that need not to pool capital can be produced the above directly roving of 7200TEX.
To achieve these goals, the utility model adopts following technical scheme:
A kind of service line system that produces high TEX glass fiber direct roving; Comprise: the bushing that can pull out spun glass; The spun glass of pulling out is carried out the baster that treating compound applies; Spun glass after applying is carried out the gathering roll of boundling, guiding, will carry out the stringy drawing wire machine through the spun glass of boundling, guiding; Said bushing, baster, gathering roll and drawing wire machine from top to bottom are provided with in order, and said bushing is two and the adjacent setting of level, and said every bushing hole count is hole, 4000 hole to 6000
Further, said baster is two and is separately positioned on the below of corresponding bushing.
Further; Said gathering roll is six; The spun glass of being pulled out by first bushing is through being set up in parallel first and second gathering roll boundling below first baster; The spun glass of being pulled out by second bushing is through being set up in parallel third and fourth gathering roll boundling below second baster; Spun glass through third and fourth gathering roll boundling leads through the 5th gathering roll that is arranged on third and fourth gathering roll below again, after the 6th gathering roll guiding that is arranged on the 5th gathering roll below, gets into drawing wire machine through the spun glass that the 5th gathering roll leads again with the spun glass through first and second gathering roll boundling.
Further, also vertically be provided with the upper strata dividing plate in said bushing, baster, the gathering roll outside; Gathering roll one side that reaches near drawing wire machine at said drawing wire machine also vertically is provided with lower floor's dividing plate.
Further; The width between centers of said first and second bushing is 900mm, and the graphite roller of first baster is 1200mm to the width between centers of first bushing, and the graphite roller of second baster is 1200mm to the width between centers of second bushing; The graphite roller of first baster is 540mm to the width between centers of first and second gathering roll; The graphite roller of second baster is 445mm to the width between centers of third and fourth gathering roll, and the width between centers of first and second gathering roll is 240mm, and the width between centers of third and fourth gathering roll is 280mm; The width between centers of the 3rd gathering roll and the 5th gathering roll is 410mm; The width between centers that the 5th boundling takes turns to the 6th gathering roll is 300mm, and the distance that the 6th boundling takes turns to lower floor's dividing plate is 150mm, and the width between centers that the 6th boundling takes turns to the operation head of drawing wire machine is 2700mm.
Further, but said bushing is the bushing of automatic constant-temperature control.
Compared with prior art, the utlity model has following beneficial effect:
1, the service line system of the utility model is to use two bushings to merge and draws high TEX glass fiber direct roving; The spun glass that two bushings are pulled out; Behind baster coating treating compound; With gathering roll two strands of precursor are bundled to together, use a direct yarn drawing wire machine to draw the direct roving of high TEX, can produce the direct roving of 7200～14000TEX.
2, satisfied the demand of downstream composite industry to high TEX glass fiber direct roving; Reduce plying doff link again and significantly improved production efficiency; Because spun glass is not intact through doff wearing and tearing single strand; Kept fibre strength to greatest extent and improved than assembled roving intensity and reach 0.5N/tex more than 10%, improved quality product and improved the intensity of reinforced composite.
Through accompanying drawing and embodiment, the technical scheme of the utility model is done further detailed description below.
Description of drawings
Fig. 1 is a kind of decoration form figure that produces the service line system of high TEX glass fiber direct roving of the utility model.
Embodiment
Describe below in conjunction with the preferred embodiment of accompanying drawing, should be appreciated that preferred embodiment described herein only is used for explanation and explains the utility model, and be not used in qualification the utility model the utility model.
A kind of service line system that produces high TEX glass fiber direct roving of the utility model; Comprise: the bushing that can pull out spun glass; The spun glass of pulling out is carried out the baster that treating compound applies; Spun glass after applying is carried out the gathering roll of boundling, guiding, will carry out the stringy drawing wire machine through the spun glass of boundling, guiding; Wherein, bushing, baster, gathering roll and drawing wire machine from top to bottom are provided with in order.
As shown in Figure 1, above-mentioned bushing is two (first bushing 1, second bushing 2) and the adjacent setting of level, and the bushing hole count is hole, 4000 hole to 6000.The characteristics of this decoration form are to draw the direct roving of high TEX by two shared drawing wire machinees of adjacent bushing.
But above-mentioned bushing is the bushing of automatic constant-temperature control, and every bushing all uses temperature element to pass the signal along to the DCS system separately, realizes the control of bushing automatic constant-temperature, guarantees that two bushing flows are consistent, thereby makes fiber tension consistent.
Above-mentioned baster is two (first baster 3, second baster 4) and the below that is separately positioned on corresponding bushing (first bushing 1, second bushing 2).The spun glass that two basters can be pulled out two bushings respectively carries out treating compound and applies.
Above-mentioned gathering roll is six; The spun glass of being pulled out by first bushing 1 is through being set up in parallel first and second gathering roll 5,6 boundlings below first baster 3; The spun glass of being pulled out by second bushing 2 is through being set up in parallel third and fourth gathering roll 7,8 boundlings below second baster 4; Spun glass through third and fourth gathering roll 7,8 boundlings leads through the 5th gathering roll 9 that is arranged on third and fourth gathering roll 7,8 belows again, after the 6th gathering roll 10 guiding that are arranged on the 5th gathering roll 9 belows, gets into drawing wire machine 11 through the spun glass that the 5th gathering roll 9 leads again with the spun glass through first and second gathering roll 5.6 boundlings.Through six gathering rolls are set, can guarantee that under the situation of normal operation tension force is suitable.
Also vertically be provided with upper strata dividing plate 12,13 in above-mentioned bushing (first and second bushing 1,2), baster (first and second baster 3.4), gathering roll (first, second, third and fourth, five, six gathering rolls 5,6,7,8,9, the 10) outside; The 6th gathering roll 10 1 sides that reach near drawing wire machine 11 at above-mentioned drawing wire machine 11 also vertically are provided with lower floor's dividing plate 14; Wherein, upper strata dividing plate the 12, the 13rd, for the air-flow in the wire-drawing shape district that tightens control, lower floor's dividing plate 14 also has the shield cap effect concurrently except that above-mentioned effect is arranged.
The width between centers of first and second bushing 1,2 is 900mm; The graphite roller of first baster 3 is 1200mm to the width between centers of first bushing 1; The graphite roller of second baster 4 is 1200mm to the width between centers of second bushing 2, and the graphite roller of first baster 3 is 540mm to the width between centers of first and second gathering roll 5,6, and the graphite roller of second baster 4 is 445mm to the width between centers of third and fourth gathering roll 7,8; The width between centers of first and second gathering roll 5,6 is 240mm; The width between centers of third and fourth gathering roll 7,8 is 280mm, and the width between centers of the 3rd gathering roll 7 and the 5th gathering roll 9 is 410mm, and the width between centers of the 5th gathering roll 9 to the 6th gathering rolls 10 is 300mm; The 6th gathering roll 10 is 150mm to the distance of lower floor's dividing plate 14, and the 6th gathering roll 10 is 2700mm to the width between centers of the operation head of drawing wire machine 11.Above-mentioned size interval mainly is the suitable stringy technology position of adjustment, satisfies control requirements such as boundling, tension force, can suitably regulate.
What should explain at last is: the above is merely the preferred embodiment of the utility model; Be not limited to the utility model; Although the utility model has been carried out detailed explanation with reference to previous embodiment; For a person skilled in the art, it still can be made amendment to the technical scheme that previous embodiment is put down in writing, and perhaps part technical characterictic wherein is equal to replacement.All within the spirit and principle of the utility model, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.
Claims (6)
1. service line system that produces high TEX glass fiber direct roving; Comprise: the bushing that can pull out spun glass; The spun glass of pulling out is carried out the baster that treating compound applies; Spun glass after applying is carried out the gathering roll of boundling, guiding, will carry out the stringy drawing wire machine through the spun glass of boundling, guiding; Said bushing, baster, gathering roll and drawing wire machine from top to bottom are provided with in order, it is characterized in that:
Said bushing is two and the adjacent setting of level, and said every bushing hole count is hole, 4000 hole to 6000.
2. service line according to claim 1 system is characterized in that, said baster is two and is separately positioned on the below of corresponding bushing.
3. service line according to claim 2 system; It is characterized in that; Said gathering roll is six; The spun glass of being pulled out by first bushing is through being set up in parallel first and second gathering roll boundling below first baster; The spun glass of being pulled out by second bushing is through being set up in parallel third and fourth gathering roll boundling below second baster, through the spun glass of third and fourth gathering roll boundling again through being arranged on the 5th gathering roll guiding of third and fourth gathering roll below, through the spun glass of the 5th gathering roll guiding with through the spun glass of first and second gathering roll boundling entering drawing wire machine after the 6th gathering roll guiding that is arranged on the 5th gathering roll below again.
4. service line according to claim 3 system is characterized in that, also vertically is provided with the upper strata dividing plate in said bushing, baster, the gathering roll outside; Gathering roll one side that reaches near drawing wire machine at said drawing wire machine also vertically is provided with lower floor's dividing plate.
5. service line according to claim 4 system is characterized in that the width between centers of said first and second bushing is 900mm; The graphite roller of first baster is 1200mm to the width between centers of first bushing; The graphite roller of second baster is 1200mm to the width between centers of second bushing, and the graphite roller of first baster is 540mm to the width between centers of first and second gathering roll, and the graphite roller of second baster is 445mm to the width between centers of third and fourth gathering roll; The width between centers of first and second gathering roll is 240mm; The width between centers of third and fourth gathering roll is 280mm, and the width between centers of the 3rd gathering roll and the 5th gathering roll is 410mm, and the width between centers that the 5th boundling takes turns to the 6th gathering roll is 300mm; The distance that the 6th boundling takes turns to lower floor's dividing plate is 150mm, and the width between centers that the 6th boundling takes turns to the operation head of drawing wire machine is 2700mm.
6. according to each described service line system of claim 1-5, it is characterized in that, but said bushing is the bushing of automatic constant-temperature control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200943651U CN202529985U (en) | 2012-03-14 | 2012-03-14 | Operating line system for producing high-TEX glass fiber direct twistless roving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200943651U CN202529985U (en) | 2012-03-14 | 2012-03-14 | Operating line system for producing high-TEX glass fiber direct twistless roving |
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| Publication Number | Publication Date |
|---|---|
| CN202529985U true CN202529985U (en) | 2012-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200943651U Expired - Lifetime CN202529985U (en) | 2012-03-14 | 2012-03-14 | Operating line system for producing high-TEX glass fiber direct twistless roving |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355534A (en) * | 2014-10-11 | 2015-02-18 | 宿迁市天彩玻璃纤维有限公司 | Three-beam glass fiber drawing machine |
| CN104528462A (en) * | 2014-12-16 | 2015-04-22 | 中材科技股份有限公司 | Glass fiber zero-twist rough yarn winding method |
| CN105274689A (en) * | 2015-11-13 | 2016-01-27 | 通城县同力玻纤有限公司 | Method for directly producing fiberglass yarns |
| CN111925114A (en) * | 2020-07-15 | 2020-11-13 | 巨石集团有限公司 | Four-split-drawing production device and process for large-basis-weight yarn barrel |
| CN114380492A (en) * | 2021-12-29 | 2022-04-22 | 李明祥 | Multi-row wire drawing device and process for quartz glass rods |
-
2012
- 2012-03-14 CN CN2012200943651U patent/CN202529985U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355534A (en) * | 2014-10-11 | 2015-02-18 | 宿迁市天彩玻璃纤维有限公司 | Three-beam glass fiber drawing machine |
| CN104528462A (en) * | 2014-12-16 | 2015-04-22 | 中材科技股份有限公司 | Glass fiber zero-twist rough yarn winding method |
| CN105274689A (en) * | 2015-11-13 | 2016-01-27 | 通城县同力玻纤有限公司 | Method for directly producing fiberglass yarns |
| CN111925114A (en) * | 2020-07-15 | 2020-11-13 | 巨石集团有限公司 | Four-split-drawing production device and process for large-basis-weight yarn barrel |
| CN114380492A (en) * | 2021-12-29 | 2022-04-22 | 李明祥 | Multi-row wire drawing device and process for quartz glass rods |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: SHANDONG FIBERGLASS GROUP CO., LTD. Free format text: FORMER NAME: SHANDONG FIBERGLASS COMPOSITE MATERIALS CO.,LTD. |
|
| CP03 | Change of name, title or address |
Address after: 276000 Shandong Province, Linyi City Industrial Park in Linshui County Patentee after: SHANDONG FIBERGLASS GROUP CO., LTD. Address before: 276400 Chengnan Industrial Zone, Yishui County, Shandong, Linyi Patentee before: Shandong Fiberglass Composite Materials Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121114 |
|
| CX01 | Expiry of patent term |