CN205086190U - Integrated form layering stirring station - Google Patents
Integrated form layering stirring station Download PDFInfo
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- CN205086190U CN205086190U CN201520731511.0U CN201520731511U CN205086190U CN 205086190 U CN205086190 U CN 205086190U CN 201520731511 U CN201520731511 U CN 201520731511U CN 205086190 U CN205086190 U CN 205086190U
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Abstract
The utility model relates to an integrated form layering stirring station, stirring station its by supremely down setting gradually the stirring layer, throwing the bed of material and motor layer, the stirring in situ sets up the rabbling mechanism, the motor in situ sets up reel, motor and counter weight, stirring layer, throw the bed of material and the motor layer is independent integrationization structure, stirring station stirring layer, throw the bed of material and motor and fold layer upon layer and be formed by connecting. The utility model has the advantages of promote that factor of safety is high, the energy consumption is low, the feature of environmental protection is strong, installation, maintenance, cost of upkeep be low.
Description
Technical field
The present invention relates to mixing plant technical field, specifically, relate to a kind of integrated form layering mixing plant.
Background technology
Mixing plant is mainly used in concrete works, and main application, for being uniformly mixed concrete, is also concrete mixing station.High-performance mixing plant, adopt advanced computer control mode, noise-proofing, anti-dust pollution, Environmental Design, be applicable to the Large Infrastructure Projects construction projects such as city commodity ready-mixed concrete, bridge, water conservancy, airport, harbour and the large place of concrete demand.
The material loading of current mixing plant and the following problem of cutting agency ubiquity:
The elevator bucket of current mixing plant is connected with the direct bolt in main frame domain usually, wastes time and energy, and not easily rinse well during installation and maintenance.And due to placement location higher, maintenance, difficult in maintenance, cost is high, to mixing plant use cause inconvenience.And mixing plant is when adopting elevator bucket material loading, exist elevator bucket because boom hoist cable wearing and tearing the phenomenon caused the accident of falling, at present, mixing plant is mostly without precautionary measures.In order to avoid elevator bucket falling accident occurs, part mixing plant designer adopts complex structure, installs loaded down with trivial details Anti-falling structure, and cost is increased greatly, but effect not obvious.
The receiving hopper of current mixing plant, receiving hopper is connected with the direct bolt in main frame domain, is not easily freely elevated, and needs to hang with big machinery to get, then wastes time and energy during installation and maintenance, and not easily rinse well when maintenance or cleaning.And due to placement location higher, maintenance, difficult in maintenance, cost is high, to mixing plant use cause inconvenience.
Summary of the invention
Promote hopper Problems existing to solve current mixing plant, the invention provides a kind of integrated form layering mixing plant, its concrete technical scheme is as follows:
A kind of integrated form layering mixing plant, described mixing plant its set gradually from the bottom to top stir layer 1, feed intake layer 2 and motor layer 3; In described stirring layer 1, rabbling mechanism 6 is set; In described motor layer 3, reel 703, motor and counterweight are set; Described stirring layer 1, feed intake layer 2 and motor layer 3 are stand-alone integratedization structure, and described mixing plant stirs layer 1, feed intake layer 2 and motor layer 3 is stacked is formed by connecting.
Further, described stirring layer 1 and layer 2 side that feeds intake arrange and promote track 5, and described lifting track 5 surrounds an enclosure space by sealing plate.
Further, described hoisting mechanism comprises reel 703, motor and counterweight, described hoisting drum 703 is connected the elevator bucket 4 promoted on track 5 with pulley by steel wire rope, described boom hoist cable comprises hoisting rope 702 and limit rope 701, described hoisting rope 702 one end connects elevator bucket 4, and the other end is wound on reel 703; Described reel 703 both sides arrange groove, and described limit rope is wound around a circle in a groove; Two free end one end of limit rope 701 connect elevator buckets 4, the other end with can the counterweight of oscilaltion be connected.
Further, promote track 5 and arrange at stirring layer 1 and layer 2 lopsidedness that feeds intake, feeding intake, layer 2 inside arranges one section of horizontal rail, and horizontal rail end extends to above rabbling mechanism 6.
Further, the enclosure space that lifting track 5 is surrounded by sealing plate arranges downward swing door.
Further, arrange material receiving mechanism 8 below the rabbling mechanism 6 of described stirring layer 1, described material receiving mechanism 8 comprises fixed mount 807, receiving hopper 805, support 802 and hand reel 804, and described receiving hopper 805 is fixed on support 802; Described support 802 one end is stiff end, and the other end is free end, and described stiff end is connected on fixed mount 807, and free end can rotate around stiff end; Described free end is provided with pulley 806, pulley 806 is arranged steel wire rope 801, and described steel wire rope 801 is connected with hand reel 804, is realized the lifting of receiving hopper by shake hand reel 804.
Preferably, described support 802 also arranges bearing pin 803, described bearing pin 803 one end Connection Bracket 807, the other end is connected with support 802 is detachable.
A kind of integrated form layering mixing plant provided by the present invention, has the following advantages:
First: modularized design, be convenient to installation and removal.
Second: adopt synchronous hoist barrel of restricting, multi rope winding, improves rope service-life, thoroughly eliminates bucket hidden danger more, and Operation and Maintenance is simple, greatly reduces maintenance cost.
3rd: utilize counterweight as the part promoted, greatly reduce energy consumption, only the energy consumption of conventional lift systems half, and reduce the impact to electrical network.
4th: mixing plant hoisting mechanism Seal Design, in the course of the work, elevator bucket is all the time at device interior, and safety coefficient is high for such mixing plant, ensure that the stable operation of equipment.And in running, dust is isolated, and is conducive to environmental protection.
5th: the easy of rise achieving receiving hopper, receiving hopper and support thereof are connected on elevator bucket support with bearing pin when equipment is installed, install pulley and steel wire rope, bunker lift gets on by shake hand reel; When need decline, oppositely shake hand reel, wastes time and energy when solving traditional approach installation and maintenance, and the problem not easily rinsed well, improve the facility of receiving hopper I&M, reduce cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of integrated form layering of the present invention mixing plant;
Fig. 2 is the hoisting mechanism structural representation of a kind of integrated form layering of the present invention mixing plant;
Fig. 3 is the material receiving mechanism structural representation of a kind of integrated form layering of the present invention mixing plant.
[critical piece symbol description]
1: stir layer; 2: feed intake layer; 3: motor layer; 4: elevator bucket; 5: promote track; 6: rabbling mechanism; 7: hoisting mechanism; 701: limit rope; 702: hoisting rope; 703: reel; 8: material receiving mechanism; 801: steel wire rope; 802: support; 803: bearing pin; 804: hand reel; 805: receiving hopper; 806: pulley; 807: fixed mount.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiments of the invention, a kind of integrated form layering mixing plant of the present invention is described in further detail.
As shown in Figure 1 and Figure 2, a kind of integrated form layering mixing plant, described mixing plant its set gradually from the bottom to top stir layer 1, feed intake layer 2 and motor layer 3; Described stirring layer 1 top arranges rabbling mechanism 6; In described motor layer 3, hoisting mechanism 7 is set; Described stirring layer 1, feed intake layer 2 and motor layer 3 are respectively independent module, and described mixing plant to be stackedly formed by connecting by three modules are detachable.Described stirring layer 1 and layer 2 side that feeds intake arrange and promote track 5, and described lifting track 5 surrounds an enclosure space by sealing plate.
Mixing plant hoisting mechanism Seal Design, in the course of the work, elevator bucket is all the time at device interior, and safety coefficient is high for such mixing plant, ensure that the stable operation of equipment.And in running, dust is isolated, and is conducive to environmental protection.
Described stirring layer 1 top arranges rabbling mechanism 6; In described motor layer 3, hoisting mechanism 7 is set, described hoisting mechanism comprises reel 703, motor and counterweight, described hoisting drum 703 is connected the elevator bucket 4 promoted on track 5 with pulley by steel wire rope, described boom hoist cable comprises hoisting rope 702 and limit rope 701, described hoisting rope 702 one end connects elevator bucket 4, and the other end is wound on reel 703; Described reel 703 both sides arrange groove, and described limit rope is wound around a circle in a groove; Two free end one end of limit rope 701 connect elevator buckets 4, the other end with can the counterweight of oscilaltion be connected.
In a preferred scheme, the enclosure space that lifting track 5 is surrounded by sealing plate arranges downward swing door.Elevator bucket 4 is entered by described downward swing door and promotes track 5, is elevated under the drive of hoisting mechanism.
In the present invention, motor is driven aggregate to rise by many rope synchronous hoist barrels or is declined, and can also be provided with limit alarm device, and when wherein any rope is because of wear and rupture, spacing alarm is had an effect, alert.Rope in addition remains valid, and can be undertaken complete by ongoing production, then change the steel wire rope broken down.In ascending and descending process, part lifting weight offset by ballast box in addition, reduces energy consumption.
Promote track 5 to arrange at stirring layer 1 and layer 2 lopsidedness that feeds intake, feeding intake, layer 2 inside arranges one section of horizontal rail, horizontal rail end extends to above rabbling mechanism 6, elevator bucket 4 is when lift mechanism lifts arrival feeds intake layer 2, advance along this horizontal rail, when arriving end, hoisting mechanism continues to promote, elevator bucket is overturn, the material in elevator bucket 4 is poured in rabbling mechanism.
Cutting agency of the present invention as shown in Figure 3, arranges material receiving mechanism 8 below the rabbling mechanism 6 of described stirring layer 1, and described material receiving mechanism 8 comprises fixed mount 807, receiving hopper 805, support 802 and hand reel 804, and described receiving hopper 805 is fixed on support 802; Described support 802 one end is stiff end, and the other end is free end, and described stiff end is connected on fixed mount 807, and free end can rotate around stiff end; Described free end is provided with pulley 806, pulley 806 is arranged steel wire rope 801, and described steel wire rope 801 is connected with hand reel 804, realizes receiving hopper rotate around stiff end with support by shake hand reel 804.
When 90-degree rotation, receiving hopper drops to Near Ground, and operating personnel can clean receiving hopper and other maintainings.Described support 802 also arranges bearing pin 803, and described bearing pin 803 one end Connection Bracket 807, the other end is connected with support 802 is detachable.When cleaning complete, by hand reel 4, receiving hopper being shaken to 0 degree of position, being fixed by bearing pin 803, carrying out splicing operation.
Hand reel 4 is arranged on the supporting leg place of fixed mount 7, and hand reel 4 realizes the lifting of receiving hopper below main frame by pulley 6 and steel wire rope 1, and convenient installation, flushing and replacing liner plate, considerably increase and safeguard convenience, improve security.
The foregoing is only better embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (7)
1. an integrated form layering mixing plant, is characterized in that: described mixing plant its set gradually from the bottom to top and stir layer (1), the layer that feeds intake (2) and motor layer (3); In described stirring layer (1), rabbling mechanism (6) is set; In described motor layer (3), reel (703), motor and counterweight are set; Described stirring layer (1), the layer that feeds intake (2) and motor layer (3) are stand-alone integratedization structure, and described mixing plant stirs layer (1), the layer that feeds intake (2) and motor layer (3) is stacked is formed by connecting.
2. a kind of integrated form layering mixing plant according to claim 1, is characterized in that: described stirring layer (1) and the layer that feeds intake (2) side arrange and promote track (5), and described lifting track (5) surrounds an enclosure space by sealing plate.
3. a kind of integrated form layering mixing plant according to claim 1, it is characterized in that: described reel (703) is connected the elevator bucket (4) promoted on track (5) with pulley by steel wire rope, described boom hoist cable comprises hoisting rope (702) and limit rope (701), described hoisting rope (702) one end connects elevator bucket (4), and the other end is wound on reel (703); Described reel (703) both sides arrange groove, and described limit rope is wound around a circle in a groove; Two free end one end of limit rope (701) connect elevator bucket (4), the other end with can the counterweight of oscilaltion be connected.
4. a kind of integrated form layering mixing plant according to claim 1, it is characterized in that: promote track (5) and arrange in stirring layer (1) and the layer that feeds intake (2) lopsidedness, arrange one section of horizontal rail in the layer that feeds intake (2) inside, horizontal rail end extends to rabbling mechanism (6) top.
5. a kind of integrated form layering mixing plant according to claim 1, is characterized in that: the enclosure space that lifting track (5) is surrounded by sealing plate arranges downward swing door.
6. a kind of integrated form layering mixing plant according to claim 1, it is characterized in that: rabbling mechanism (6) below of described stirring layer (1) arranges material receiving mechanism (8), described material receiving mechanism (8) comprises fixed mount (807), receiving hopper (805), support (802) and hand reel (804), and described receiving hopper (805) is fixed on support (802); Described support (802) one end is stiff end, and the other end is free end, and described stiff end is connected on fixed mount (807), and free end can rotate around stiff end; Described free end is provided with pulley (806), pulley (806) is arranged steel wire rope (801), and described steel wire rope (801) is connected with hand reel (804), is realized the lifting of receiving hopper by shake hand reel (804).
7. a kind of integrated form layering mixing plant according to claim 6, is characterized in that: described support (802) is also arranged bearing pin (803), described bearing pin (803) one end Connection Bracket (807), and the other end is connected with support (802) is detachable.
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CN201520731511.0U CN205086190U (en) | 2015-09-21 | 2015-09-21 | Integrated form layering stirring station |
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CN201520731511.0U CN205086190U (en) | 2015-09-21 | 2015-09-21 | Integrated form layering stirring station |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196421A (en) * | 2015-09-21 | 2015-12-30 | 青岛新型建设机械有限公司 | Integrated type layered stirring station |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196421A (en) * | 2015-09-21 | 2015-12-30 | 青岛新型建设机械有限公司 | Integrated type layered stirring station |
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