CN205077854U - Intelligence control by temperature change electric tracing heat preservation template - Google Patents

Intelligence control by temperature change electric tracing heat preservation template Download PDF

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Publication number
CN205077854U
CN205077854U CN201520684639.6U CN201520684639U CN205077854U CN 205077854 U CN205077854 U CN 205077854U CN 201520684639 U CN201520684639 U CN 201520684639U CN 205077854 U CN205077854 U CN 205077854U
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China
Prior art keywords
thermal insulation
electric tracing
concrete
backboard
electric
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CN201520684639.6U
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Chinese (zh)
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孟健
杜彬
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Electric Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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Electric Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

The utility model relates to an engineering construction technical field especially relates to an intelligence control by temperature change electric tracing heat preservation template, more specifically be ability intelligence realize to the concrete heat, the electric tracing heat preservation template of heat preservation and maintenance. Built -in electric heating cable of this intelligence control by temperature change electric tracing heat preservation template and polyurethane insulation layer, the heat energy of electric heating cable release passes through the panel direct transmission and gives the concrete, and the polyurethane insulation layer has good thermal insulation performance, utilizes the integrated electrical control device of intelligence to realize automatic operation control consequently having the advantage that heat utilization is efficient, thermal insulation performance good, the intelligent control degree is high, special construction through electric tracing heat preservation template replaces the built -in electric heating wire of concrete and the cotton curtain that keeps warm, material saving expense, the cost of labor expense has been practiced thrift through realizing automatic operation control, use the electric energy heating to replace steam maintenance mode to improve environmental protection effect, consequently compare and have the construction cost of reduction, advantage such as energy -concerving and environment -protective in tradition heating maintenance process.

Description

Intelligent temperature control electric tracing thermal insulation template
Technical field
The utility model relates to field of engineering building, particularly relates to a kind of intelligent temperature control electric tracing thermal insulation template, is more specifically a kind of can intelligence realization heating concrete, being incubated and the electric tracing thermal insulation template of maintenance.
Background technology
At present, concrete is because of himself characteristic, and when winter, open air was built, temperature lower than 5 DEG C, otherwise must not need take Insulation.Cold district daily mean temperature in winter is below-19 DEG C, and the outdoor concrete construction of present stage generally adopts electrical heating method and coated insulation layer.As shown in Figure 1, before the high ferro bridge pier concreting of cold district, depend on reinforcing cage and be closely wound around electrical heating wire 1 ', then concreting, heat is produced after the energising of electrical heating wire 1 ', for concrete curing provides temperature required, for preventing heat loss at the cotton curtain insulation layer 2 ' of template outer cladding.As shown in Figure 2, at template peripheral closely winding electrical heating wire 1 ' after the high ferro bridge pier concreting of cold district, heat is produced after the energising of electrical heating wire 1 ', by the heat transfer of steel form for concrete curing provides temperature required, for preventing heat loss at template and the cotton curtain insulation layer 2 ' of electrical heating wire 1 ' outer cladding.
More concrete, composition graphs 1, the electrical heating wire 1 ' guarantee that first concrete of unit volume need place sufficient length reaches required temperature, and electrical heating wire 1 ' is deposited in the concrete solidified, and cannot reuse, and increases construction cost.Secondly, electrical heating wire 1 ' when winding process or cement vibrate cracky, fracture and cause electric leakage maybe cannot use.Again, the heat insulating effect of cotton curtain insulation layer 2 ' is poor, and immersion loses heat insulation function after freezing.
Composition graphs 2, because electrical heating wire 1 is wrapped in the periphery of steel form, the back of the body keel of steel form decrease the contact area of electrical heating wire 1 ' and template, and then reduce the pyroconductivity of template.Secondly, use wooden template if change into, but cause the thermal conduction effect of template poor all the better because of the good heat-insulation effect of wood quality.Again, the heat insulating effect of cotton curtain insulation layer 2 ' is poor, and immersion loses heat insulation function after freezing.
Therefore, for above deficiency, needing to provide a kind of intelligence can realize heating concrete, is incubated and the electric tracing thermal insulation template of maintenance.
Utility model content
(1) technical problem that will solve
The technical problems to be solved in the utility model is to provide a kind of intelligent temperature control electric tracing thermal insulation template, to change the structure composition of conventional steel concrete blinding, improve cold weather concrete insulated curing method, improve utilization efficiency of heat energy, improve heat-insulating property, realize Based Intelligent Control, reduce construction cost, energy-conserving and environment-protective.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of intelligent temperature control electric tracing thermal insulation template, and it comprises:
Stencil body, described stencil body comprises backboard and panel, and described panel is fastened on described backboard, and forms confined space between described panel and backboard; In described confined space, and be positioned at the heating cable that described panel is provided with coiling layout;
Described electrical control gear comprises electric controller and temperature pick up, described electric controller is connected with heating cable, temperature pick up respectively, described temperature pick up is embedded in concrete, described electric controller for gathering the signal of described temperature pick up, and performs the opening and closing of described heating cable according to the signal of the temperature pick up collected.
Further, in the outside of described backboard, waterproof socket is installed.
Further, in described confined space, and be positioned at the brace rod that described panel is provided with coiling layout, described heating cable is arranged along described brace rod, and the initiating terminal of heating cable connects described waterproof socket.
Further, in described confined space, and be positioned at described backboard and be provided with reinforcing rib in spine arrangement, described reinforcing rib is pressed on described brace rod.
Further, in described confined space, and polyurethane insulation coating is built between reinforcing rib and backboard.
Further, described electrical control gear also comprises electricity cable and loop power supply line, and described electricity cable inputs for electric controller provides to power, and one end of described loop power supply line connects electric controller, waterproof socket described in other end grafting.
The utility model additionally provides a kind of intelligent temperature control electric tracing method, and it comprises the steps:
S1, each temperature pick up gather the temperature in concrete, and each temperature value is fed back to electric controller;
S2, described electric controller, according to the temperature value information of each temperature sensor feedback, determine that the heat time of each temperature pick up region, cold-starting range parameter and high temperature stop range parameter;
S3, repetition step S1-S2.
(3) beneficial effect
Technique scheme tool of the present utility model has the following advantages:
A kind of intelligent temperature control electric tracing thermal insulation template is provided, changes the structure composition of conventional steel concrete blinding.Steel form built-in heating cable and polyurethane insulation coating, the heat energy of heating cable release is directly transferred to concrete by panel, polyurethane insulation coating has good heat-insulating property, utilize intelligent integrated electrical control gear to realize automatically running control, compared to traditional heating maintenance process, there is the advantage that utilization efficiency of heat energy is high, good heat insulating, intelligent control degree are high.
Improve traditional winter construction insulated curing method.Due to the special construction of electric tracing thermal insulation template, instead of concrete electric heating tube in drier silk and heat-preservation cotton curtain, saved Master Cost; This system can realize automatically running control and also save cost of labor expense; Electric energy heating is used to replace stream curing mode to improve environment protecting.Therefore have compared to traditional heating maintenance process and reduce the advantage such as construction cost, energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is a kind of structure of concrete heating in prior art;
Fig. 2 is the another kind of structure of concrete heating in prior art;
Fig. 3 is the structural representation of the stencil body dorsulum of the utility model intelligent temperature control electric tracing thermal insulation template;
Fig. 4 is the structural representation of panel in the stencil body of the utility model intelligent temperature control electric tracing thermal insulation template;
Fig. 5 is the lateral view of the stencil body of the utility model intelligent temperature control electric tracing thermal insulation template;
Fig. 6 is the schematic diagram of the electrical control gear of the utility model intelligent temperature control electric tracing thermal insulation template;
Fig. 7 is the schematic diagram of the utility model embodiment one intelligent temperature control electric tracing thermal insulation template;
Fig. 8 is the schematic diagram of the utility model embodiment two intelligent temperature control electric tracing thermal insulation template.
In figure: 1 ': electrical heating wire; 2 ': cotton curtain insulation layer; 1: backboard; 2: polyurethane insulation coating; 3: heating cable; 4: panel; 5: waterproof socket; 6: reinforcing rib; 7: brace rod; 8: electric controller; 9: electricity cable; 10: loop power supply line; 11: loop connecting line; 12: temperature pick up.
Detailed description of the invention
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belongs to the scope of the utility model protection.
In description of the present utility model, it should be noted that, term " on ", D score, "front", "rear", "left", "right", " top ", " end ", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.
In description of the present utility model, also it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
In addition, in description of the present utility model, except as otherwise noted, the implication of " multiple " is two or more.
As seen in figures 3-6, a kind of intelligent temperature control electric tracing thermal insulation template that the utility model embodiment provides, it comprises: stencil body, and described stencil body comprises backboard 1 and panel 4, described panel 4 is fastened on described backboard 1, and forms confined space between described panel 4 and backboard 1; In described confined space, and be positioned at the heating cable 3 that described panel 4 is provided with coiling layout;
Described electrical control gear comprises electric controller 8 and temperature pick up 12, described electric controller 8 is connected with heating cable 3, temperature pick up 12 respectively, described temperature pick up 12 is embedded in concrete, described electric controller 8 for gathering the signal of described temperature pick up 12, and performs described heating cable 3 according to the signal of the temperature pick up 12 collected and opens and closes.
As shown in Figure 3 and Figure 4, in the outside of described backboard 1, waterproof socket 5 is installed.As shown in Figure 5, in described confined space, and be positioned at the brace rod 7 that described panel 4 is provided with coiling layout, described heating cable 3 is arranged along described brace rod 7, and the initiating terminal of heating cable 3 connects described waterproof socket 5.In described confined space, and be positioned at described backboard 1 and be provided with reinforcing rib 6 in spine arrangement, described reinforcing rib 6 is pressed on described brace rod 7.In described confined space, and build polyurethane insulation coating 2 between reinforcing rib 6 and backboard 1.
More concrete, electric tracing thermal insulation stencil body is position, the edge seal welding of the steel sheel be combined into by backboard 1 and panel 4, backboard 1 and panel 4; Polyurethane insulation coating 2 is built in the inner side of backboard 1, and the effect of polyurethane insulation coating 2 is the temperature keeping stencil body inside, makes heat to the conduction of concrete interior orientation, stops heat externally to spread and completely cut off outdoor cold air invading; Be welded with reinforcing rib 6 inside backboard 1, the material of reinforcing rib 6 is also steel, and the thickness of reinforcing rib 6 is identical with the thickness of polyurethane insulation coating 2, and object improves the intensity of electric tracing thermal insulation stencil body; Openable waterproof socket 5 is installed in the outside of backboard 1, and the effect of openable waterproof socket 5 forms current supply circuit for each block stencil body provides power supply interface and connects several piece electric tracing thermal insulation template; The inner side of panel 4 is welded with brace rod 7, and brace rod 7 adopts square steel to make, and brace rod 7 is arranged in " paper clip " shape.After backboard 1 and panel 4 combines, brace rod 7 compresses reinforcing rib 6, and object is the intensity of raising panel 4, makes panel 4 can bear concrete weight and pressure and indeformable; Move towards to lay heating cable 3 along brace rod 7, heating cable 3 is close to inside brace rod 7 side and panel 4, and ties up firmly with firm band, and the initiating terminal of heating cable 3 connects openable waterproof socket 5.
As shown in Figure 6, described electrical control gear also comprises electricity cable 9, loop power supply line 10, loop connecting line 11 and temperature pick up 12, described electricity cable 9 provides the power supply of 380V to input for electric controller 8, one end of described loop power supply line 10 connects electric controller 8, waterproof socket 5 described in other end grafting, adjacent two pieces of electric tracing templates of loop connecting line 11 socket connection every bar current supply circuit, form complete current supply circuit, described temperature pick up 12 is embedded in concrete, for measuring concrete temperature in region.
More concrete, electric controller 8 is provided with display and control screen, stops range parameter for displays temperature, time, each loop information and setting heat time, cold-starting range parameter, high temperature; Electricity cable 9 provides the power supply of 380V to input for electric controller 8; Adjacent two pieces of electric tracing templates of loop connecting line 11 socket connection every bar current supply circuit, form complete current supply circuit; Loop power supply line 10 (220V) can arrange many current supply circuits according to the quantity of electric tracing template, and one end connects electric controller 8, the openable waterproof socket 5 of the every bar current supply circuit of other end grafting first piece of template; Temperature pick up 12 (NTC) one end is embedded in the centre position in concrete space, and the other end connects electric controller 8 by holding wire, and the temperature as intelligent temperature control electric tracing thermal insulation template gets source block.
The utility model additionally provides a kind of intelligent temperature control electric tracing method, comprises the steps:
S1, each temperature pick up gather the temperature in concrete, and each temperature value is fed back to electric controller;
S2, described electric controller, according to the temperature value information of each temperature sensor feedback, determine that the heat time of each temperature pick up region, cold-starting range parameter and high temperature stop range parameter;
S3, repetition step S1-S2.
Embodiment one
As shown in Figure 7, when outdoor construction builds bridge pier (overhead railway, sky way etc.), especially in the winter of cold, temperature-19 DEG C even below, Insulation need be taked, the present embodiment being exactly when building bridge pier, adopting intelligent temperature control electric tracing thermal insulation template of the present utility model.After electric tracing thermal insulation template installs according to construction (design) requirement of bridge pier, temperature pick up 12 is placed on the centre position needing concreting space, the shape of general bridge pier is column type or square, therefore, temperature pick up 12 is generally placed on the center of bridge pier cross section, certainly according to the actual needs such as height, quantity of bridge pier, temperature pick up 12 can be provided with multiple, can carry out electric tracing thermal insulation according to different regions or individuality.The other end of temperature pick up 12 connects electric controller 8; Under normal circumstances, stencil body according to the demand of construction, be provided with multiple, and electrical control gear only can need to arrange one, controls multiple stencil body by this electrical control gear simultaneously.Certainly, if one batch of Bridge Pier Construction quantity is many especially, then the electric tracing thermal insulation maintenance that multiple electrical control gear carries out this batch of multiple bridge pier respectively can be set.
According to pre-designed current supply circuit, the openable waterproof socket 5 of all to loop connecting line 11 and this loop electric tracing thermal insulation templates is connected one by one according to adjacent sequential; Connect the waterproof socket 5 of the first piece of electric tracing thermal insulation template in this loop with loop power supply line 10, the other end connects electric controller 8; Connect electricity cable 9 to power supply, for electric controller 8 is powered, so just achieve the installation of whole electric tracing thermal insulation template.
The operating principle of intelligent temperature control electric tracing thermal insulation template is: at the display and control screen setting relevant parameter of electric controller 8, the regional utilizing each temperature pick up 12 to detect or the concrete temperature signal of individuality, can heat regional or individuality, insulated curing operation.Of course, because the outside temperature of time period each in a whole day is different, therefore need to carry out heating and thermal insulation maintenance according to the different time periods to bridge pier.Then be converted into different power stages by electrical control gear, be finally presented as that stencil body internal heat generation cable 3 discharges different heat energy in the different time periods, realize heating concrete, being incubated and maintenance.
Embodiment two
As shown in Figure 8, when needing to construct a bridge, according to the difference of technical requirements and execution conditions, general, bridge has two kinds of forms of construction work, and one is make in precast bridge field, and one is make at the construction field (site).First kind of way makes in precast bridge field, then installed to job site by the bridge transportation made; The second way is cast in situs bridge concrete, then forms bridge.Two kinds of modes all need to heat the concrete that bridge is built, be incubated and maintenance in work progress in the winter time.
When making bridge, electric tracing thermal insulation template according to factors such as the volume of concrete element, profile and easy thermal loss positions, can arrange multi way temperature sensor 12 after requiring to install according to the construction (design) of bridge.Such as, the bridge of larger volume can be divided into multiple region, installs road temperature pick up 12, a Ye Jimei road temperature pick up 12 can measure temperature in this region in each region; The end face of bridge is the plane of flattening, and because area is comparatively large, its heat is easy to loss, therefore, needs to arrange the temperature pick up 12 compared with multichannel, better can realize the monitoring temperature of the bridge end face plane of flattening and the supply of temperature like this; And more toward the inside of bridge, its heat insulating ability is better, the temperature pick up 12 that less road is set that can be suitable.Under normal circumstances, stencil body according to the demand of construction, be provided with multiple, and electrical control gear only can need to arrange one, controls multiple stencil body by this electrical control gear simultaneously.Certainly, if one batch of bridge construction quantity is many especially, then the electric tracing thermal insulation maintenance that multiple electrical control gear carries out this batch of multiple bridge respectively can be set.
Common, every road temperature pick up 12 is placed on the centre position needing concreting space pre-seting region, the other end connects electric controller 8; According to pre-designed current supply circuit, the openable waterproof socket 5 of all to loop connecting line 11 and this loop electric tracing thermal insulation templates is connected one by one according to adjacent sequential; Connect the waterproof socket 5 of the first piece of electric tracing thermal insulation template in this loop with loop power supply line 10, the other end connects electric controller 8; Connect electricity cable 9 to power supply, for electric controller 8 is powered.In general, utilize intelligent temperature control electric tracing thermal insulation template to carry out the Maintenance in Winter of bridge in the factory building of bridge field, can reduce in non-activity durations such as nights or stop the heating supply of factory building, energy conservation to a great extent, also reduces construction cost.
The operating principle of intelligent temperature control electric tracing thermal insulation template is: at the display and control screen setting relevant parameter of electric controller 8, the regional utilizing each temperature pick up 12 to detect or the concrete temperature signal of individuality, of course, because the outside temperature of time period each in a whole day is different, therefore need to carry out heating and thermal insulation maintenance according to the different time periods to bridge pier.Then be converted into different power stages by intelligent integrated electrical control gear, be finally presented as that stencil body internal heat generation cable 3 discharges different heat energy in the different time periods, realize heating concrete, being incubated and maintenance.
In sum, the intelligent temperature control electric tracing thermal insulation template that the utility model provides, change the structure composition of conventional steel concrete blinding, steel form built-in heating cable and polyurethane insulation coating, the heat energy of heating cable release is directly transferred to concrete by panel, polyurethane insulation coating has good heat-insulating property, utilize intelligent integrated electrical control gear to realize automatically running control, compared to traditional heating maintenance process, there is the advantage that utilization efficiency of heat energy is high, good heat insulating, intelligent control degree are high.
Improve traditional winter construction insulated curing method.Due to the special construction of electric tracing thermal insulation template, instead of concrete electric heating tube in drier silk and heat-preservation cotton curtain, saved Master Cost; This system can realize automatically running control and also save cost of labor expense; Electric energy heating is used to replace stream curing mode to improve environment protecting.Therefore have compared to traditional heating maintenance process and reduce the advantage such as construction cost, energy-conserving and environment-protective.
Last it is noted that above embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of each embodiment technical scheme of the utility model.

Claims (6)

1. an intelligent temperature control electric tracing thermal insulation template, is characterized in that: comprising:
Stencil body, described stencil body comprises backboard (1) and panel (4), described panel (4) is fastened on described backboard (1), and forms confined space between described panel (4) and backboard (1); In described confined space, and be positioned at the heating cable (3) that described panel (4) is provided with coiling layout;
Electrical control gear, described electrical control gear comprises electric controller (8) and temperature pick up (12), described electric controller (8) is connected with heating cable (3), temperature pick up (12) respectively, described temperature pick up (12) is embedded in concrete, described electric controller (8) for gathering the signal of described temperature pick up (12), and performs described heating cable (3) opening and closing according to the signal of the temperature pick up collected (12).
2. intelligent temperature control electric tracing thermal insulation template according to claim 1, is characterized in that: be provided with waterproof socket (5) in the outside of described backboard (1).
3. intelligent temperature control electric tracing thermal insulation template according to claim 2, it is characterized in that: in described confined space, and be positioned at the brace rod (7) that described panel (4) is provided with coiling layout, described heating cable (3) is arranged along described brace rod (7), and the initiating terminal of heating cable (3) connects described waterproof socket (5).
4. intelligent temperature control electric tracing thermal insulation template according to claim 3, it is characterized in that: in described confined space, and be positioned at described backboard (1) and be provided with reinforcing rib (6) in spine arrangement, described reinforcing rib (6) is pressed on described brace rod (7).
5. intelligent temperature control electric tracing thermal insulation template according to claim 4, is characterized in that: in described confined space, and builds polyurethane insulation coating (2) between reinforcing rib (6) and backboard (1).
6. intelligent temperature control electric tracing thermal insulation template according to claim 5, it is characterized in that: described electrical control gear also comprises electricity cable (9) and loop power supply line (10), described electricity cable (9) inputs for electric controller (8) provides to power, one end of described loop power supply line (10) connects electric controller (8), waterproof socket described in other end grafting (5).
CN201520684639.6U 2015-09-06 2015-09-06 Intelligence control by temperature change electric tracing heat preservation template Active CN205077854U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105201201A (en) * 2015-09-06 2015-12-30 中铁十九局集团电务工程有限公司 Intelligent temperature-control electrical tracing heat insulating formwork and electrical tracing method
CN107060319A (en) * 2017-06-05 2017-08-18 广西大学 Intelligent temperature control concrete blinding

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105201201A (en) * 2015-09-06 2015-12-30 中铁十九局集团电务工程有限公司 Intelligent temperature-control electrical tracing heat insulating formwork and electrical tracing method
CN107060319A (en) * 2017-06-05 2017-08-18 广西大学 Intelligent temperature control concrete blinding

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