CN205034773U - Storage battery line electrical property comprehensive testing system - Google Patents
Storage battery line electrical property comprehensive testing system Download PDFInfo
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- CN205034773U CN205034773U CN201520722759.0U CN201520722759U CN205034773U CN 205034773 U CN205034773 U CN 205034773U CN 201520722759 U CN201520722759 U CN 201520722759U CN 205034773 U CN205034773 U CN 205034773U
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- battery lead
- manipulator
- transport tape
- electric
- electrical property
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Abstract
The utility model provides a storage battery line electrical property comprehensive testing system, including material loading station, electric -examination mechanism, transmission band, labeller structure, the vanning station that sets gradually, first manipulator is located transmission band pan feeding mouth and is used for waiting that it picks to the transmission band from the material loading station to examine the storage battery line, and the second manipulator is located the transmission band discharge gate and is used for picking to the vanning station examining the defeated area of storage battery line self -rotation, and electric -examination mechanism and labeller structure are located between first manipulator and the second manipulator, electric -examination mechanism be equipped with push down respectively with two at least detecting plates of storage battery line both ends terminal contact are equipped with on the detecting plate and work as touch its switch -on test circuit's micro -gap switch during the detecting plate action, the labeller constructs the paper roll of putting including the adsorption plate of locating the transmission band top and adsorption plate one side, and the adsorption plate bottom is equipped with the sticker roller. Through the utility model discloses, production efficiency improves, and the product quality uniformity obtains guaranteeing to thoroughly root out the production mistake that the human error caused.
Description
Technical field
The utility model relates to battery lead and manufactures field;
Particularly relate to the comprehensive detection system of a kind of electrical property detection of battery lead, labeling, vanning.
Background technology
Consult shown in Fig. 5, the battery lead of automobile is made up of the positive and negative terminal at body and body two ends usually.The electrical property of current battery lead product detects operation, operation of labelling, vanning operation all by manually having come, because the know-how of worker and the difference of skill level cause the product quality variance produced very large, and because worker does not perform according to job specification, cause leakage label, the situation such as packing number mistake occurs often.
Utility model content
All deficiencies of prior art in view of the above, the technical problems to be solved in the utility model is to provide a kind of battery lead electrical property comprehensive detection system, avoids artificial production mistake.
For achieving the above object and other relevant objects, the utility model provides a kind of battery lead electrical property comprehensive detection system, described battery lead is just comprising body and body two ends, negative terminal, described system comprises the feeding station set gradually, electric-examination mechanism, transport tape, label-sticking mechanism, vanning station, feeding station and transport tape are provided with some trays, tray top is provided with battery lead draw-in groove, first manipulator is located at transport tape feeding mouth for being captured to transport tape from feeding station by battery lead to be checked, second manipulator is located at transport tape discharging opening for capturing examining battery lead to station of casing from transport tape, electric-examination mechanism and label-sticking mechanism are located between the first manipulator and the second manipulator, described electric-examination mechanism is provided with at least two detecting plates pressing down respectively and contact with described battery lead two end terminals, and detecting plate is provided with and touches when described detecting plate action the micro-switch that it connects test circuit, described label-sticking mechanism comprise be located at adsorption plate above transport tape and adsorption plate side put paper bowl, be provided with paster roller bottom adsorption plate.
Preferably, it is corresponding with the terminal thickness of battery lead that described detecting plate default presses down stroke, when actual press down stroke from preset press down stroke different time, the first manipulator captures current battery lead and revolves turnback and again detect.
Preferably, described vanning station comprises finished product Turnover Box and suspicious Turnover Box, and when the inferior-quality battery lead of electric-examination occurs, label-sticking mechanism is failure to actuate, and the second manipulator captures and the suspicious battery lead of correspondence is grabbed suspicious Turnover Box.
Preferably, two finished product Turnover Boxes are located on a rotation mounting table side by side, after current finished product Turnover Box receives preset number battery lead, rotate mounting table rotation and make another finished product Turnover Box be converted to control position.
Preferably, the first manipulator and the second manipulator are located on two horizontal slide rails arranging above transport tape.
By above technical scheme, the utility model has following technique effect compared to prior art: after the project implementation, and production efficiency is increased to 8200/24h from 5500/24h, and production efficiency improves nearly 50%; Labeling precision is unified for doubling error X is to <3mm, Y-direction <0.5mm. integral position error <3mm, product design conformability is guaranteed, thus the thorough production mistake eradicated human error and cause, thus there is high industrial utilization.
Accompanying drawing explanation
Fig. 1 be shown as the utility model battery lead electrical property comprehensive detection system structural representation;
Fig. 2 is shown as the perspective view of Fig. 1;
Fig. 3 is shown as the local structural scheme of mechanism of electric-examination mechanism and label-sticking mechanism;
Fig. 4 is shown as the structural representation of the first manipulator;
Fig. 5 is shown as the structural representation of battery lead.
Element numbers illustrates:
1 feeding station
2 electric-examination mechanisms
21 detecting plates
3 transport tapes
4 label-sticking mechanisms
41 adsorption plates
5 first manipulators
6 second manipulators
71 finished product Turnover Boxes
72 suspicious Turnover Boxes
73 rotate mounting table
Detailed description of the invention
By particular specific embodiment, embodiment of the present utility model is described below, person skilled in the art scholar the content disclosed by this specification sheets can understand other advantages of the present utility model and effect easily.
Refer to Fig. 1 to Fig. 5.Notice, structure, ratio, size etc. that this specification sheets institute accompanying drawings illustrates, content all only in order to coordinate specification sheets to disclose, understand for person skilled in the art scholar and read, and be not used to limit the enforceable qualifications of the utility model, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the utility model can produce and the object that can reach, still all should drop on technology contents that the utility model discloses and obtain in the scope that can contain.Simultaneously, quote in this specification sheets as " on ", D score, "left", "right", " centre " and " one " etc. term, also only for ease of understanding of describing, and be not used to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under changing technology contents without essence, when being also considered as the enforceable category of the utility model.
Consult shown in Fig. 1, the utility model provides a kind of battery lead electrical property comprehensive detection system, described system comprise set gradually feeding station 1, electric-examination mechanism 2, transport tape 3, label-sticking mechanism 4, vanning station, feeding station 1 and transport tape 3 are provided with some trays, and tray top is provided with battery lead draw-in groove.Consult shown in Fig. 4, above transport tape, be provided with two horizontal slide rails, two horizontal slide rails are respectively equipped with the first manipulator 5 and the second manipulator 6.First manipulator 5 is located at the feeding mouth place of transport tape 3 for capturing to transport tape 3 by battery lead to be checked from feeding station 1, second manipulator 6 is located at the discharge outlet of transport tape 3 for capturing to station of casing by examining battery lead from transport tape 3, and electric-examination mechanism 2 and label-sticking mechanism 4 are located between the first manipulator 5 and the second manipulator 6.Consult shown in Fig. 3, electric-examination mechanism 2 is provided with and presses down at least two of contacting with battery lead two end terminals (Fig. 5 shown in) respectively and visits 21 drafting boards, and detecting plate 21 is provided with the micro-switch touching its connection test circuit when detecting plate action; Label-sticking mechanism 4 comprise be located at adsorption plate 41 above transport tape and adsorption plate side put paper bowl, be provided with paster roller bottom adsorption plate 41.
Method of inspection below in conjunction with above-mentioned battery lead electrical property comprehensive detection system is further described the utility model, comprises the following steps:
First battery lead to be checked is placed in feeding station 1 by worker, and feeding station 1 and transport tape 3 are equipped with some supporting plates, and every two supporting plates are one group, and supporting plate top is provided with battery lead draw-in groove, and draw-in groove is generally V-shaped groove, and the terminal at battery lead two ends stretches out in outside supporting plate.
After battery lead to be checked has been placed by worker, the first manipulator 5 action, captures battery lead to be checked to transport tape 3 from feeding station 1.Battery lead is Forward drive on transport tape 3, and the pattern that transport tape 3 adopts placing storage battery line on crawler belt to fix supporting plate is had enough to meet the need continuously, and the speed of transmission can reach 6-9s mono-.
Carry out electrical property one by one by the battery lead on electric-examination mechanism 2 pairs of transport tapes detect and whether have the error situation leaking cover heat-shrink tube.In order to ensure that accurately the probe of electric-examination mechanism is the detecting plate 21 of a long 20 ± 1mm, conventional probe is avoided only to detect point.Detecting plate 21 press down respectively with the termination contact at battery lead two ends, touch micro-switch, circuit ON, test starts; Detecting plate is up, unclamps micro-switch, cut off, and test terminates.
Consult shown in Fig. 5, because the terminal at the battery lead two ends of automobile is usually not of uniform size, also need during electric-examination to detect the placement direction of battery lead.As further improvement of the utility model, it is corresponding with the terminal thickness of battery lead that detecting plate 21 default presses down stroke, when arbitrary detecting plate actual press down stroke from preset press down stroke different time, prove the placement direction mistake of current battery lead, the first manipulator 5 captures this battery lead and revolves turnback and again detect.
Test signal is delivered to label-sticking mechanism 4 by electric-examination mechanism 2, label-sticking mechanism 4 transmits by putting paper bowl according to the corresponding label of corresponding signal output received, adsorption plate 41 is by after corresponding label absorption, being pasted on corresponding battery lead by paster roller. the battery lead after labeling continues to move forward, move to predeterminated position second manipulator 6 corresponding battery lead is captured, battery lead is placed into vanning station relevant position.
Vanning station comprises finished product Turnover Box 71 and suspicious Turnover Box 72, and the qualified battery lead of electric-examination is grabbed in finished product Turnover Box 71 by the second manipulator 6.Two finished product Turnover Boxes 71 are located on a rotation mounting table 73 side by side, after current finished product Turnover Box receives preset number battery lead (the qualified battery lead number count captured by the second manipulator 6), rotation mounting table 73 revolves turnback makes another finished product Turnover Box be converted to control position, alarm display simultaneously needs to change finished product Turnover Box, and said process proceeds.When the battery lead in two finished product Turnover Boxes reaches specified quantity all, whole process by out of service, and continues alarm latency replacing.
When the battery lead that heat-shrink tube is overlapped in the inferior-quality battery lead of electric-examination or leakage occurs, label-sticking mechanism 4 is failure to actuate, and the second manipulator 6 captures and the suspicious battery lead of correspondence is grabbed suspicious Turnover Box 72.
The frock that feeding station and transmission device use is the detachable type changed, the crawl scope adjustable of the first manipulator and the second manipulator, and corresponding manipulator is also the detachable type changed, and facilitates the subsequent development of other like products to use.
After the project implementation, production efficiency is increased to 8200/24h from 5500/24h; Production efficiency improves nearly 50%; Labeling precision is unified for doubling error X is to <3mm, Y-direction <0.5mm. integral position error <3mm; Product design conformability is guaranteed, thus thoroughly eradicates the production mistake because human error causes, so the utility model effectively overcomes various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or changes.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be contained by claim of the present utility model.
Claims (5)
1. a battery lead electrical property comprehensive detection system, described battery lead is just comprising body and body two ends, negative terminal, it is characterized in that, described system comprises the feeding station set gradually, electric-examination mechanism, transport tape, label-sticking mechanism, vanning station, feeding station and transport tape are provided with some trays, tray top is provided with battery lead draw-in groove, first manipulator is located at transport tape feeding mouth for being captured to transport tape from feeding station by battery lead to be checked, second manipulator is located at transport tape discharging opening for capturing examining battery lead to station of casing from transport tape, electric-examination mechanism and label-sticking mechanism are located between the first manipulator and the second manipulator, described electric-examination mechanism is provided with at least two detecting plates pressing down respectively and contact with described battery lead two end terminals, and detecting plate is provided with and touches when described detecting plate action the micro-switch that it connects test circuit, described label-sticking mechanism comprise be located at adsorption plate above transport tape and adsorption plate side put paper bowl, be provided with paster roller bottom adsorption plate.
2. battery lead electrical property comprehensive detection system according to claim 1, it is characterized in that, it is corresponding with the terminal thickness of battery lead that described detecting plate default presses down stroke, when actual press down stroke from preset press down stroke different time, the first manipulator captures current battery lead and revolves turnback and again detect.
3. battery lead electrical property comprehensive detection system according to claim 1, it is characterized in that, described vanning station comprises finished product Turnover Box and suspicious Turnover Box, when the inferior-quality battery lead of electric-examination occurs, label-sticking mechanism is failure to actuate, and the second manipulator captures and the suspicious battery lead of correspondence is grabbed suspicious Turnover Box.
4. according to battery lead electrical property comprehensive detection system according to claim 3, it is characterized in that, two finished product Turnover Boxes are located on a rotation mounting table side by side, after current finished product Turnover Box receives preset number battery lead, rotate mounting table rotation and make another finished product Turnover Box be converted to control position.
5. battery lead electrical property comprehensive detection system according to claim 1, is characterized in that, the first manipulator and the second manipulator are located on two horizontal slide rails arranging above transport tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520722759.0U CN205034773U (en) | 2015-09-17 | 2015-09-17 | Storage battery line electrical property comprehensive testing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520722759.0U CN205034773U (en) | 2015-09-17 | 2015-09-17 | Storage battery line electrical property comprehensive testing system |
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| CN205034773U true CN205034773U (en) | 2016-02-17 |
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| CN201520722759.0U Active CN205034773U (en) | 2015-09-17 | 2015-09-17 | Storage battery line electrical property comprehensive testing system |
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| CN (1) | CN205034773U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106672366A (en) * | 2017-03-02 | 2017-05-17 | 苏州申翰智能机器人有限公司 | Automatic labeling and inspection and box assembly equipment for liquid crystal panel |
| CN109748097A (en) * | 2018-12-27 | 2019-05-14 | 苏州市职业大学 | A kind of coil finished product is unloaded vanning mechanical equipment automatically |
| CN110116901A (en) * | 2019-05-15 | 2019-08-13 | 厦门金龙汽车车身有限公司 | A kind of three axis automatic charging machine people's systems |
| CN110203499A (en) * | 2019-05-21 | 2019-09-06 | 刘肖俊 | A kind of automation lithium battery front and back sides device for labeling |
| CN113109709A (en) * | 2021-03-31 | 2021-07-13 | 日本电产（韶关）有限公司 | Automatic characteristic tester for fan motor |
-
2015
- 2015-09-17 CN CN201520722759.0U patent/CN205034773U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106672366A (en) * | 2017-03-02 | 2017-05-17 | 苏州申翰智能机器人有限公司 | Automatic labeling and inspection and box assembly equipment for liquid crystal panel |
| CN109748097A (en) * | 2018-12-27 | 2019-05-14 | 苏州市职业大学 | A kind of coil finished product is unloaded vanning mechanical equipment automatically |
| CN109748097B (en) * | 2018-12-27 | 2021-02-02 | 苏州市职业大学 | Automatic unloading and boxing mechanical equipment for coil finished products |
| CN110116901A (en) * | 2019-05-15 | 2019-08-13 | 厦门金龙汽车车身有限公司 | A kind of three axis automatic charging machine people's systems |
| CN110203499A (en) * | 2019-05-21 | 2019-09-06 | 刘肖俊 | A kind of automation lithium battery front and back sides device for labeling |
| CN113109709A (en) * | 2021-03-31 | 2021-07-13 | 日本电产（韶关）有限公司 | Automatic characteristic tester for fan motor |
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