CN205020931U - Full -automatic pipe cutting machine - Google Patents

Full -automatic pipe cutting machine Download PDF

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Publication number
CN205020931U
CN205020931U CN201520778602.XU CN201520778602U CN205020931U CN 205020931 U CN205020931 U CN 205020931U CN 201520778602 U CN201520778602 U CN 201520778602U CN 205020931 U CN205020931 U CN 205020931U
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discharging
roller
charging
inductor
full
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张远见
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Abstract

The utility model discloses a full -automatic pipe cutting machine, including frame and the control unit, the interval is equipped with feed arrangement, discharging device and cutting device in the frame, is equipped with feeding wheel components in the feed arrangement, and every feeding wheel components of group is equipped with the location detection board including rotating feeding gyro wheel and centre gripping feeding gyro wheel between two sets of feeding wheel components, and location detection board one side is equipped with a feed arrangement 0, be equipped with ejection of compact wheel components in the discharging device side by side, ejection of compact wheel components is equipped with the 2nd position sensor including rotating ejection of compact gyro wheel and centre gripping ejection of compact gyro wheel on the ejection of compact casing, cutting device includes cutting tool and driving motor, and one side top -down interval of cutting tool is equipped with first cutter inductor and second cutter inductor. The utility model discloses, can set up the control unit as required, through a plurality of position sensor detect, realize fixed length cutting, head and the tail cutting or impartial cutting, degree of automation is high, and control is accurate, and is efficient.

Description

Full-automatic pipe cutting machine
Technical field
The utility model relates to pipe cutting machine, is specifically related to full-automatic pipe cutting machine.
Background technology
Pipe cutting machine is the equipment cut long tubing, existing pipe cutting machine, for the workflow of tubing in cut-out, be all need the position of length that one block is set by pre-setting in the front end of frame, then withstand by the one end manually tubing the cut-out that block has come a section.The tubing of different length is cut off as needed, just need from the new manual position again arranging block, this manual adjustment fixed length the operating efficiency of the mode of production of being cut by manual feeding is very low, and the fixed length mode of manually setting, manual feeding exists larger deviation, accuracy is lower.
Utility model content
Technical problem to be solved in the utility model is existing pipe cutting machine inefficiency, there is the problem of relatively large deviation.
In order to solve the problems of the technologies described above, the technical scheme that the utility model adopts is to provide a kind of full-automatic pipe cutting machine, comprises frame and control unit, the cutter sweep described frame being interval with feed arrangement, drawing mechanism and being folded between the two,
Described feed arrangement comprises charging housing, the lateral surface of described charging housing is provided with charging aperture, two groups are provided with inwardly side by side for clamping the feed roller wheel assembly of tubing to be cut from described charging aperture in described charging housing, described feed roller wheel assembly near described charging aperture comprises from bottom to top first of coupling mutually and rotates charging roller and the first gripper feed roller, described feed roller wheel assembly away from described charging aperture comprises from bottom to top second of coupling mutually and rotates charging roller and the second gripper feed roller, described first, second rotates charging roller respectively with described first, the feeding-passage through with described charging aperture is formed between second gripper feed roller, detection and localization plate is provided with between feed roller wheel assembly described in two groups, described detection and localization plate side is provided with for detecting tubing head to be cut or the afterbody primary importance inductor to cutting position,
Described drawing mechanism comprises discharging housing, the lateral surface of described discharging housing is provided with discharging opening, two groups of discharge roller wheel assemblies are provided with inwardly side by side from described discharging opening in described discharging housing, described discharge roller wheel assembly away from described discharging opening comprises from bottom to top first of coupling mutually and rotates discharging roller and the first clamping discharging roller, described discharge roller wheel assembly near described discharging opening comprises from bottom to top second of coupling mutually and rotates discharging roller and the second clamping discharging roller, described first, second rotates discharging roller respectively with described first, the tapping channel through with described discharging opening is formed between second clamping discharging roller, described discharging housing is provided with the second place inductor for detecting tubing head to be cut or tail position,
The drive motors that described cutter sweep comprises cutting tool and drives described cutting tool to rotate, the side of described cutting tool is interval with the first cutter inductor and the second cutter inductor from top to bottom, and described first cutter inductor is connected with described control unit line respectively with described second cutter inductor.
In such scheme, described rotation charging roller comprises the first rotation charging roller and second and rotates charging roller, and connect charging driving mechanism respectively by power transmission shaft, described gripper feed roller comprises the first gripper feed roller and the second gripper feed roller, and described first gripper feed roller and the upper end of the second gripper feed roller are connected the first feeding liquid cylinder pressure and the second feeding liquid cylinder pressure respectively.
In such scheme, described first rotation charging roller and described second rotates charging roller and is connected charging driving mechanism respectively by power transmission shaft, and described first gripper feed roller is connected the first feeding liquid cylinder pressure and the second feeding liquid cylinder pressure respectively with the upper end of described second gripper feed roller.
In such scheme, described first feeding liquid cylinder pressure and described second feeding liquid cylinder pressure are arranged on the upper end of described charging housing, are provided with detection hydraulic cylinder between the two, and the expansion link of described detection hydraulic cylinder is connected with described detection and localization plate.
In such scheme, described first rotation discharging roller and described second rotates discharging roller and is connected discharging driving mechanism respectively by power transmission shaft, and described first clamping discharging roller is connected the first out-feed liquid cylinder pressure and the second out-feed liquid cylinder pressure respectively with the upper end of described second clamping discharging roller.
In such scheme, described discharging driving mechanism comprises discharging drive motors and discharging drive, connected by the second belt between described discharging drive motors and described discharging drive, described discharging drive and described discharging drive motors rotate discharging roller and described second respectively and rotate discharging roller coaxial rotation with described first.
In such scheme, described primary importance inductor is connected with described control unit line respectively with described second place inductor.
In such scheme, also comprise two encoders, two described encoders are connected with described charging drive motors and described discharging drive motors respectively, and described encoder is connected with described control unit line.
In such scheme, the distance between described first cutter inductor and the second cutter inductor is greater than the diameter of pipe to be cut.
The utility model, the length of incising pipes as required can arrange control unit, determine position to be cut by multiple position sensor, automatically realize impartial cutting, fixed length cutting or head and the tail cutting, automaticity is high, and control accurately, efficiency is high.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model;
Fig. 2 is the side view of feed arrangement in the utility model.
Detailed description of the invention
Below in conjunction with Figure of description, the utility model is described in detail.
As shown in Figure 1 and Figure 2, the utility model provides a kind of full-automatic pipe cutting machine, comprises frame 10 and control unit, cutter sweep frame 10 being interval with feed arrangement, drawing mechanism and being folded between the two.Feed arrangement comprises charging housing 20, the lateral surface of charging housing 20 is provided with charging aperture 25, two groups are provided with inwardly side by side for clamping the feed roller wheel assembly of tubing to be cut from described charging aperture 25 in charging housing 20, tubing to be cut enters in charging housing 20 from charging aperture 25, feed roller wheel assembly near charging aperture 25 comprises from bottom to top first of coupling mutually and rotates charging roller and the first gripper feed roller 30, feed roller wheel assembly away from charging aperture 25 comprises from bottom to top second of coupling mutually and rotates charging roller 32 and the second gripper feed roller 31, first rotates charging roller, second rotates charging roller 32 respectively with the first gripper feed roller 30, the feeding-passage through with charging aperture 25 is formed between second gripper feed roller 31.
Wherein the first rotation charging roller and the second rotation charging roller 32 are connected charging driving mechanism respectively by power transmission shaft.The upper end of the first gripper feed roller 30 connects the first feeding liquid cylinder pressure 21, first feeding liquid cylinder pressure 21 and drives the first gripper feed roller 30 to decline or rise, and realizes the effect clamping or unclamp tubing to be cut.The upper end of the second gripper feed roller 31 connects the second feeding liquid cylinder pressure 23, second feeding liquid cylinder pressure 23 and drives the second gripper feed roller 31 to decline or rise, and realizes the effect clamping or unclamp tubing to be cut.First feeding liquid cylinder pressure 21 and the second feeding liquid cylinder pressure 23 are arranged on the upper end of charging housing 20, are connected with the first gripper feed roller 30 and the second gripper feed roller 31 respectively by expansion link.
Be provided with between two groups of feed roller wheel assemblies between detection and localization plate 33, first feeding liquid cylinder pressure 21 and the second feeding liquid cylinder pressure 23 and be provided with detection hydraulic cylinder 22, the expansion link detecting hydraulic cylinder 22 is connected with detection and localization plate 33.The lower surface of detection and localization plate 33 is longitudinally through feeding-passage, and when tubing to be cut passes through, can touch detection and localization plate 33, information is passed to control unit by detection and localization plate 33, and control unit starts next action.Detection and localization plate 33 side is provided with for detecting tubing head to be cut or the afterbody primary importance inductor 24 to cutting position, and primary importance inductor 24 is connected with control unit line.
In the utility model, charging driving mechanism comprises charging drive motors 40 and charging drive 41, connected by the first belt 42 between charging drive motors 40 and charging drive 41, charging drive 41 and charging drive motors 40 rotate charging roller and second respectively and rotate charging roller 32 coaxial rotation with first.When charging drive motors 40 starts, drive charging drive 41 to rotate by the first belt 42, first rotate charging roller and the second rotation charging roller 32 rotating in same direction thereupon simultaneously.
Drawing mechanism comprises discharging housing 60, the lateral surface of discharging housing 60 is provided with discharging opening, two groups of discharge roller wheel assemblies are provided with inwardly side by side from discharging opening in discharging housing 60, discharge roller wheel assembly away from discharging opening comprises from bottom to top first of coupling mutually and rotates discharging roller and the first clamping discharging roller 70, discharge roller wheel assembly near discharging opening comprises from bottom to top second of coupling mutually and rotates discharging roller and the second clamping discharging roller 71, first rotates discharging roller, second rotates discharging roller respectively with the first clamps discharging roller 70, the tapping channel through with discharging opening is formed between second clamping discharging roller 71, tapping channel and feeding-passage central axes in the horizontal direction, facilitate passing through of tubing.
Wherein the first rotation discharging roller and the second rotation discharging roller are connected discharging driving mechanism respectively by power transmission shaft, first clamping discharging roller 70 is connected the first out-feed liquid cylinder pressure 61 and the second out-feed liquid cylinder pressure 62 respectively with the upper end of the second clamping discharging roller 71, and drives it to realize rising or declining by the first out-feed liquid cylinder pressure 61 and the second out-feed liquid cylinder pressure 62 respectively.
Discharging driving mechanism comprises discharging drive motors 80 and discharging drive 81, connected by the second belt 82 between discharging drive motors 80 and discharging drive 81, discharging drive 81 and discharging drive motors 80 rotate discharging roller and second respectively and rotate discharging roller coaxial rotation with first.When discharging drive motors 80 starts, drive discharging drive 81 to rotate by the second belt 82, second rotate discharging roller and the second rotation discharging roller rotating in same direction thereupon simultaneously.Discharging housing 60 is provided with the second place inductor 63 for detecting tubing head to be cut or tail position, and second place inductor 63 is connected with control unit line.
The drive motors 50 that cutter sweep comprises cutting tool 51 and drives cutting tool 51 to rotate, the side of cutting tool 51 is interval with the first cutter inductor 52 and the second cutter inductor 53 from top to bottom, first cutter inductor 52 is connected with control unit line respectively with the second cutter inductor 53, for responding to before incising pipes and the stroke of cutter after incising pipes.Distance between first cutter inductor 52 and the second cutter inductor 53 is greater than the diameter of pipe to be cut, ensures that just having cut tube cutting tool 51 stops continuing cutting, prevents unnecessary cutting action.
The utility model also comprises two encoders, 43, two encoders 43 and is connected with charging drive motors 40 and discharging drive motors 80 respectively, and encoder 43 is connected with control unit line, carries out record to the number of turns of cutting.
The utility model also provides a kind of tubing cutting method adopting above-mentioned full-automatic pipe cutting machine, comprises the following steps:
Tubing to be cut enters from charging aperture 25, and when touching detection and localization plate 33, the first feeding liquid cylinder pressure 21 driving first gripper feed roller 30 that declines clamps tubing to be cut, detects hydraulic cylinder 22 simultaneously and drives detection and localization plate 33 to rise, pass through for tubing to be cut; Primary importance inductor 24 detects the position of tubing head to be cut, time delay is after 1.5 seconds, second gripper feed roller 31 falls to clamping tubing to be cut and moves on, after primary importance inductor 24 detects the position of tubing afterbody to be cut, charging drive motors 40 stops, encoder 43 measures sum, and data are passed to control unit; Metering rear feeding drive motors 40 and discharging drive motors 80 reverse, and under the whole machine balancing of feed arrangement and drawing mechanism supports, tubing to be cut is oppositely moved to and all cut position, charging drive motors 40 passed on from the first month of the lunar year expects cutting tool 51; Drive motors 50 starts to be fallen by cutting machine drive cutting tool 51, when arriving the first cutter inductor 52, cutting tool 51 starts incising pipes, cutting tool 51 continues to fall to being cut off by tubing, when arrival second cutter inductor 53, cutting tool 51 stops cutting, turn back to initial position, cutting tool 51 all cuts position cutting to each successively; Tubing after cutting enters drawing mechanism, when arriving second place inductor 63, the drive first that declines of first out-feed liquid cylinder pressure 61 clamps discharging roller 70 and declines, clamping tubing, move on, the second out-feed liquid cylinder pressure 62 drives the second clamping discharging roller 71 to decline, clamping tubing, tubing is sent from discharging opening, namely completes whole equalization cutting.
The utility model also provides a kind of tubing cutting method adopting above-mentioned full-automatic pipe cutting machine, comprises the following steps:
By the distance of the equidistant cutting of control unit setting, tubing to be cut enters from charging aperture 25, when touching detection and localization plate 33, the first feeding liquid cylinder pressure 21 driving first gripper feed roller 30 that declines clamps tubing to be cut, detect hydraulic cylinder 22 drives detection and localization plate 33 to rise simultaneously, passes through for tubing to be cut, primary importance inductor 24 detects the position of tubing head to be cut, time delay is after 1.5 seconds, second gripper feed roller 31 falls to clamping tubing to be cut and moves on, charging drive motors 40 rotates delivers to cutting tool 51 place by tubing to be cut, drive motors 50 starts to be fallen by cutting machine drive cutting tool 51, when arriving the first cutter inductor 52, cutting tool 51 starts incising pipes, cutting tool 51 continues to fall to being cut off by tubing, when arrival second cutter inductor 53, cutting tool 51 stops cutting, turn back to initial position, cutting tool once cuts the tubing every equidistance successively, tubing after cutting enters drawing mechanism, when arriving second place inductor 63, the drive first that declines of first out-feed liquid cylinder pressure 61 clamps discharging roller 70 and declines, clamping tubing, move on, the second out-feed liquid cylinder pressure 62 drives the second clamping discharging roller 71 to decline, clamping tubing, tubing is sent from discharging opening, namely completes whole equidistant cutting.
The utility model also provides a kind of tubing cutting method adopting above-mentioned full-automatic pipe cutting machine, comprises the following steps:
Tubing to be cut enters from charging aperture 25, and when touching detection and localization plate 33, the first feeding liquid cylinder pressure 21 driving first gripper feed roller 30 that declines clamps tubing to be cut, detects hydraulic cylinder 22 simultaneously and drives detection and localization plate 33 to rise, pass through for tubing to be cut; The head of tubing to be cut detects when arriving primary importance inductor 24, and time delay is after 1.5 seconds, and the second gripper feed roller 31 falls to clamping tubing to be cut and moves on; Charging drive motors 40 rotates delivers to cutting tool 51 place by the stem of tubing to be cut, drive motors 50 starts to be fallen by cutting machine drive cutting tool 51, when arriving the first cutter inductor 52, cutting tool 51 starts incising pipes, cutting tool 51 continues to fall to being cut off by tubing, when arrival second cutter inductor 53, cutting tool 51 stops cutting, and turn back to initial position, the stem that incising pipes treated by cutting tool 51 is cut; The afterbody of tubing to be cut detects when arriving primary importance inductor 24, and tubing to be cut moves on afterwards, and when the afterbody of tubing to be cut arrives cutting tool 51 place, the afterbody that incising pipes treated by cutting tool 51 cuts; Tubing after cutting enters drawing mechanism, when arriving second place inductor 63, the drive first that declines of first out-feed liquid cylinder pressure 61 clamps discharging roller 70 and declines, clamping tubing, move on, the second out-feed liquid cylinder pressure 62 drives the second clamping discharging roller 71 to decline, clamping tubing, tubing is sent from discharging opening, namely completes the cutting of whole head and the tail.
The utility model, the length of incising pipes as required can arrange control unit, determine position to be cut by multiple position sensor, automatically realize impartial cutting, fixed length cutting or head and the tail cutting, automaticity is high, and control accurately, efficiency is high.
The utility model is not limited to above-mentioned preferred forms, and anyone should learn the structure change made under enlightenment of the present utility model, and every have identical or close technical scheme with the utility model, all falls within protection domain of the present utility model.

Claims (9)

1. full-automatic pipe cutting machine, comprises frame and control unit, and the cutter sweep described frame being interval with feed arrangement, drawing mechanism and being folded between the two, is characterized in that,
Described feed arrangement comprises charging housing, the lateral surface of described charging housing is provided with charging aperture, two groups are provided with inwardly side by side for clamping the feed roller wheel assembly of tubing to be cut from described charging aperture in described charging housing, described feed roller wheel assembly near described charging aperture comprises from bottom to top first of coupling mutually and rotates charging roller and the first gripper feed roller, described feed roller wheel assembly away from described charging aperture comprises from bottom to top second of coupling mutually and rotates charging roller and the second gripper feed roller, described first, second rotates charging roller respectively with described first, the feeding-passage through with described charging aperture is formed between second gripper feed roller, detection and localization plate is provided with between feed roller wheel assembly described in two groups, described detection and localization plate side is provided with for detecting tubing head to be cut or the afterbody primary importance inductor to cutting position,
Described drawing mechanism comprises discharging housing, the lateral surface of described discharging housing is provided with discharging opening, two groups of discharge roller wheel assemblies are provided with inwardly side by side from described discharging opening in described discharging housing, described discharge roller wheel assembly away from described discharging opening comprises from bottom to top first of coupling mutually and rotates discharging roller and the first clamping discharging roller, described discharge roller wheel assembly near described discharging opening comprises from bottom to top second of coupling mutually and rotates discharging roller and the second clamping discharging roller, described first, second rotates discharging roller respectively with described first, the tapping channel through with described discharging opening is formed between second clamping discharging roller, described discharging housing is provided with the second place inductor for detecting tubing head to be cut or tail position,
The drive motors that described cutter sweep comprises cutting tool and drives described cutting tool to rotate, the side of described cutting tool is interval with the first cutter inductor and the second cutter inductor from top to bottom, and described first cutter inductor is connected with described control unit line respectively with described second cutter inductor.
2. full-automatic pipe cutting machine as claimed in claim 1, it is characterized in that, described first rotation charging roller and described second rotates charging roller and is connected charging driving mechanism respectively by power transmission shaft, and described first gripper feed roller is connected the first feeding liquid cylinder pressure and the second feeding liquid cylinder pressure respectively with the upper end of described second gripper feed roller.
3. full-automatic pipe cutting machine as claimed in claim 2, it is characterized in that, described charging driving mechanism comprises charging drive motors and charging drive, connected by the first belt between described charging drive motors and described charging drive, described charging drive and described charging drive motors rotate charging roller and described second respectively and rotate charging roller coaxial rotation with described first.
4. full-automatic pipe cutting machine as claimed in claim 2, it is characterized in that, described first feeding liquid cylinder pressure and described second feeding liquid cylinder pressure are arranged on the upper end of described charging housing, are provided with detection hydraulic cylinder between the two, and the expansion link of described detection hydraulic cylinder is connected with described detection and localization plate.
5. full-automatic pipe cutting machine as claimed in claim 3, it is characterized in that, described first rotation discharging roller and described second rotates discharging roller and is connected discharging driving mechanism respectively by power transmission shaft, and described first clamping discharging roller is connected the first out-feed liquid cylinder pressure and the second out-feed liquid cylinder pressure respectively with the upper end of described second clamping discharging roller.
6. full-automatic pipe cutting machine as claimed in claim 5, it is characterized in that, described discharging driving mechanism comprises discharging drive motors and discharging drive, connected by the second belt between described discharging drive motors and described discharging drive, described discharging drive and described discharging drive motors rotate discharging roller and described second respectively and rotate discharging roller coaxial rotation with described first.
7. full-automatic pipe cutting machine as claimed in claim 1, it is characterized in that, described primary importance inductor is connected with described control unit line respectively with described second place inductor.
8. full-automatic pipe cutting machine as claimed in claim 6, it is characterized in that, also comprise two encoders, two described encoders are connected with described charging drive motors and described discharging drive motors respectively, and described encoder is connected with described control unit line.
9. full-automatic pipe cutting machine as claimed in claim 1, it is characterized in that, the distance between described first cutter inductor and the second cutter inductor is greater than the diameter of pipe to be cut.
CN201520778602.XU 2015-10-09 2015-10-09 Full -automatic pipe cutting machine Active CN205020931U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215461A (en) * 2015-10-09 2016-01-06 张远见 Full-automatic pipe cutting machine and tubing cutting method thereof
CN107600487A (en) * 2017-10-20 2018-01-19 安徽工程大学 A kind of pvc pipe tape wrapping machine
CN110102825A (en) * 2019-06-14 2019-08-09 深圳市昊源新辉电子有限公司 A kind of integrated circuit board welding foot cutting machine
CN110293260A (en) * 2019-05-29 2019-10-01 安徽长青建筑制品有限公司 A kind of accurate rapid cutting device of scaffold stand
CN111804978A (en) * 2020-06-09 2020-10-23 安徽机电职业技术学院 Full-automatic pipe cutting machine
CN113199529A (en) * 2021-04-13 2021-08-03 宁波市北仑海纳液压器材有限公司 Rubber tube cutting machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105215461A (en) * 2015-10-09 2016-01-06 张远见 Full-automatic pipe cutting machine and tubing cutting method thereof
CN105215461B (en) * 2015-10-09 2018-11-09 张远见 Full-automatic pipe cutting machine and its tubing cutting method
CN107600487A (en) * 2017-10-20 2018-01-19 安徽工程大学 A kind of pvc pipe tape wrapping machine
CN110293260A (en) * 2019-05-29 2019-10-01 安徽长青建筑制品有限公司 A kind of accurate rapid cutting device of scaffold stand
CN110102825A (en) * 2019-06-14 2019-08-09 深圳市昊源新辉电子有限公司 A kind of integrated circuit board welding foot cutting machine
CN110102825B (en) * 2019-06-14 2020-08-25 深圳市昊源新辉电子有限公司 Integrated circuit board welding foot cutting machine
CN111804978A (en) * 2020-06-09 2020-10-23 安徽机电职业技术学院 Full-automatic pipe cutting machine
CN113199529A (en) * 2021-04-13 2021-08-03 宁波市北仑海纳液压器材有限公司 Rubber tube cutting machine

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