CN204930283U - A kind of sugar cook equipment producing brown sugar - Google Patents

Abstract

A kind of sugar boiling equipment for producing brown sugar, comprising a defoaming pot 1, an evaporating and concentrating pot 2, and a sugar boiling pot 3 arranged in a stepwise order and lowered step by step; The layer heating devices each include two parts: a pot body and a heating steam pipeline. By adopting the utility model for boiling sugar, the sugar juice is automatically transferred between the pots through the control of the discharge valve, which can reduce the labor intensity of workers and greatly improve the production efficiency. The use of steam heating can improve the controllability of the production process, improve product quality and stability, and make the production environment cleaner and hygienic.

Description

A kind of sugar boiling equipment for producing brown sugar

technical field

The utility model relates to the technical field of sugar making machinery, in particular to a sugar boiling device for producing brown sugar.

Background technique

Traditional brown sugar is a kind of original ecological finished sugar with honey, which is made by physical methods through the basic steps of sugarcane juice extraction, clarification, cooking, cooling and molding. It retains most of the nutrients in sugarcane and contains many nutrients. A variety of essential amino acids, organic acids, riboflavin, carotene and trace elements such as calcium, iron, manganese, zinc, selenium, etc., have multiple functions such as nourishing the middle and nourishing qi, strengthening the spleen and warming the stomach, and activating qi and blood.

The traditional brown sugar production method mostly uses continuous pots for boiling, which belongs to the production process of boiling with open flames and crystallization at room temperature. During the cooking process, sugarcane juice is manually scooped from one pot to the next, and the sugarcane juice is in the process of circulation. It is continuously concentrated, and finally reaches the concentration of the pot. Wherein the continuous pot is usually circular, and due to manual operation, the diameter of the pot body should not be too large, resulting in limited mass production capacity. In addition, there are a large number of continuous pots, generally at least 5 pots or more, and the transfer of sugar juice between pots is completely completed by manpower. It requires the cooperation of many workers to complete the brown sugar cooking process, and the labor intensity is relatively high. In addition, the chain pot is boiled on an open fire, usually using bagasse and coal as fuel, and adding it manually, the stability of the firepower is not easy to control, the process of boiling sugarcane juice depends entirely on the experience of skilled workers, and if it is not well mastered, it will easily burn the pot or burn it. The timing of the pot is not allowed, and the brown sugar cannot be formed. Adding fuel to the stove will inevitably produce fly ash and dust, which float in the air and pollute the production environment and affect product quality.

Contents of the invention

The purpose of the utility model is to solve the deficiencies of the prior art, to provide a brown sugar product that is easy to operate, can greatly reduce the labor intensity of operators, has large production capacity, high production efficiency, is easy to control the temperature of the boiling process, and produces good and stable brown sugar products. , safe, reliable, environmentally friendly and energy-saving sugar boiling device for producing brown sugar.

The purpose of this utility model is achieved through the following technical solutions:

A kind of sugar boiling equipment for producing brown sugar, comprising a defoaming pot, an evaporation and concentration pot, and a sugar boiling pot arranged in a stepwise order and gradually lowered; The heating device includes two parts: a pot body and a heating steam pipeline; wherein, the defoaming pot includes a defoaming pot body, a steam heating layer located at the bottom of the defoaming pot body, a first steam delivery pipe connected to the defoaming heating layer, and a set The first steam control valve and the first steam pressure gauge on the first steam delivery pipe, the first condensed water discharge pipe and the first steam trap connected to the first steam heating layer are arranged at the bottom of the tail end of the demister body And extend to the first discharge pipe and its first discharge valve located above the front end of the evaporation and concentration pot; the evaporation and concentration pot includes an evaporation and concentration pot body, an evaporation and concentration heating layer located at the bottom of the evaporation and concentration pot body, and a connection to the evaporation and concentration heating layer The second steam delivery pipe, the second steam control valve and the second steam pressure gauge arranged on the second steam delivery pipe, the second condensed water discharge pipe and the second steam trap communicated with the second steam heating layer are arranged on Evaporate and concentrate the bottom of the tail end of the pot body and extend to the second discharge pipe and its second discharge valve located above the front end of the sugar pot; the sugar pot includes a sugar pot body and a sugar heating layer located at the bottom of the sugar pot body , the third steam delivery pipe connected to the sugar cooking heating layer, the third steam control valve and the third steam pressure gauge arranged on the third steam delivery pipe, the third condensed water discharge pipe connected with the third steam heating layer and its The third steam trap, the discharge port and the plug of the discharge port arranged at the bottom of the sugar boiling pot body, the temperature probe and the temperature indicator installed on the sugar boiling pot.

The steam heating layer of the defoaming pot, the evaporation concentration heating layer, and the sugar boiling heating layer described in the utility model are all filled with heating steam pipelines connected with their respective steam delivery pipes in parallel, and the cross section of the heating steam pipeline is the upper bottom edge Inverted right-angled isosceles triangles directly connected to the respective pot bottoms. The discharge opening at the bottom of the sugar pot body is cylindrical, and the matching discharge opening plug is a frustum-shaped plug with a handle. A filter screen is arranged between the first discharge pipe and the evaporation concentration pot body. The heating steam pipeline is covered with an insulation layer. The defoaming pot body, the evaporating and concentrating pot body and the sugar boiling pot body are all cuboids, and the upper openings of the defoaming pot body, the evaporating and concentrating pot body and the sugar boiling pot body are all rolled into blunt edges.

The defoaming pot, evaporating and concentrating pot, and sugar boiling pot of the utility model are arranged in a step-by-step descending manner, and the transfer of the sugar liquid between the pots is completed by the gravity of the material itself and the liquid level difference, and the operator only needs to carry out simple operations. Auxiliary operations are enough, reducing the high-intensity labor of transferring sugar solution completely by manpower.

The sugar outlet of the utility model is cylindrical, and the matching plug is a round-shaped plug with a handle. During the boiling process of the sugar liquid, the sealing of the discharge port is maintained by the weight of the plug and the pressure of the sugar liquid, and the sugar boiling is over. Finally, pull out the plug, and the sugar liquid will flow out automatically along the discharge port and enter the next process, which solves the problem that the high-concentration massecuite is easy to solidify and block the valve when the valve is used to discharge, and it is easy to clean.

The utility model is equipped with a temperature probe in the sugar boiling pot, which can monitor the temperature change in the process of boiling the sugar liquid in real time through the temperature indicator connected to it. With the continuous increase of the concentration of the sugar liquid, the temperature also rises accordingly. Monitoring temperature achieves the purpose of accurately controlling brown sugar boiling process and stabilizing product quality.

The defoaming pot, evaporating and concentrating pot, and sugar cooking pot of the utility model all use steam as the heating heat source, and the heating steam pipeline is arranged in parallel under the bottom of the pot body, and the steam flows in the pipeline to exchange heat with the sugar juice in the pot. To achieve the effect of evaporating and concentrating sugar juice. The heating steam pipeline is connected with the steam delivery pipe. The steam delivery pipe is equipped with a steam control valve and a pressure gauge. Each pot can independently control the steam flow rate. The steam flow rate can be controlled by the pressure gauge reading. Depending on the process requirements, adjust different steam pressures.

The defoaming pot body, evaporation concentration pot body and sugar cooking pot body of the utility model all adopt a rectangular parallelepiped structure, have a large capacity, can handle more sugar juice at one time, and are convenient for operators to operate and manage the whole pot. The upper mouth of the pot wall is rolled into a blunt edge, which can protect the operator from being scratched and ensure that the pot body is firm and not deformed. The heating steam pipeline is set outside the bottom of the pot, and the steam heat is transferred to the syrup through the bottom of the pot. It has the characteristics of large heating area, uniform heating, fast evaporation and concentration, and is not easy to burn the pot. Since the inside of the pot body is flat, the sugar unloading process can be quickly and thoroughly completed and the pot body can be cleaned conveniently. The cross-section of the heating steam pipeline at the bottom of the defoaming pot, evaporation and concentration pot and the sugar pot is an inverted right-angled isosceles triangle, wide at the top and narrow at the bottom, and the wider upper part ensures the largest heat exchange area between the steam and the pot , the narrower lower part is conducive to the collection of condensed water, which flows along the pipeline to the condensed water discharge pipe under the promotion of steam. A steam trap that can separate steam and water is installed on the discharge pipe, and the condensed water is discharged from the pipeline along the steam trap, while the steam stays in the pipeline and will not leak out, reducing the loss of steam. The utility model adopts steam as a heating heat source, avoids the risk of the production workshop being polluted by fuel fly ash, and the production process is cleaner and more hygienic. The heating steam pipeline is covered with an insulation layer, which can reduce the loss of steam heat and prevent the operator from being scalded after touching.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a schematic diagram of the heating steam pipeline arrangement at the bottom of the heat defoaming pot body, the evaporation concentration pot body and the sugar boiling pot body;

Fig. 3 is a schematic cross-sectional view of a heating steam pipeline;

Fig. 4 is a schematic cross-sectional view of the upper opening of the pot wall of the heat defoaming pot body, the evaporation concentration pot body and the sugar boiling pot body.

detailed description

The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

The sugar boiling equipment of producing brown sugar as shown in Figure 1, comprises the defoaming pot 1 that is arranged in stepwise order and lowers step by step, evaporates and concentrates pot 2, boils sugar pot 3; Described defoaming pot 1, evaporates and concentrates pot 2 and the sugar boiling pot 3 are all steam interlayer heating devices, each comprising a pot body and a heating steam pipeline; wherein, the defoaming pot 1 includes a defoaming pot body 101, a steam heating layer 102 at the bottom of the defoaming pot body, The first steam delivery pipe 103 connected to the defoaming heating layer, the first steam control valve 104 and the first steam pressure gauge 105 arranged on the first steam delivery pipe, and the first condensed water discharge pipe connected to the first steam heating layer 106 and its first drain valve 107, which are arranged at the bottom of the tail end of the defoaming pot body 101 and extend to the first discharge pipe 109 and its first discharge valve 108 located above the front end of the evaporation and concentration pot 2; the evaporation and concentration pot 2 includes The evaporation and concentration pot 201, the evaporation and concentration heating layer 202 located at the bottom of the evaporation and concentration pot, the second steam delivery pipe 203 communicating with the evaporation and concentration heating layer, the second steam control valve 204 and the second steam control valve 204 arranged on the second steam delivery pipe The steam pressure gauge 205, the second condensed water discharge pipe 206 communicated with the second steam heating layer and the second steam trap 207 are arranged at the bottom of the tail end of the evaporation and concentration pot body 201 and extend to the first position above the front end of the sugar cooking pot 3. Two discharge pipes 209 and the second discharge valve 208; the sugar boiling pot 3 includes a sugar boiling pot body 301, a sugar boiling heating layer 302 located at the bottom of the sugar boiling pot body, and a third steam delivery pipe 303 connected to the sugar boiling heating layer , the third steam control valve 304 and the third steam pressure gauge 305 arranged on the third steam delivery pipe, the third condensed water discharge pipe 306 and the third steam trap 307 connected with the third steam heating layer, arranged on the boil The discharge port 6 at the bottom of the sugar pot body 301 and the discharge port plug 7 thereof, the temperature probe 4 and the temperature indicator 5 installed on the sugar pot. The discharge port 6 at the bottom of the sugar pot body 301 is cylindrical, and the matching discharge port plug 7 is a frustum-shaped plug with a handle. A filter screen 110 can also be set between the first discharge pipe 109 and the evaporation concentration pot body 201, and the sugar juice can be filtered by the filter screen and then flow into the next boiling process, and the suspended impurities therein can be further filtered out.

The defoaming steam heating layer 102, evaporation and concentration heating layer 202, and sugar boiling heating layer 302 are all shown in Figure 2, and are filled with heating steam pipelines 8 connected with respective steam delivery pipes in parallel. The heating steam pipeline is set outside the bottom of the pot, and the steam heat is transferred to the juice through the bottom of the pot. It has the characteristics of large heating area, uniform heating, fast evaporation and concentration speed, relatively warm heating temperature, and is not easy to burn the pot. As shown in Figure 3, the cross-section of the heating steam pipeline is an inverted right-angled isosceles triangle whose upper bottom is directly connected to the bottom surface of the respective pot, wide at the top and narrow at the bottom, and the wider upper part ensures the heat exchange area between the steam and the pot body The largest, narrower lower part is conducive to the collection of condensed water, which is driven by steam to flow along the pipe to the drain. The heating steam pipeline is covered with an insulation layer 9, which can reduce the loss of steam heat and avoid scalding of operators after touching.

The defoaming pot 101, the evaporating and concentrating pot 201 and the sugar boiling pot 301 are all cuboids, which can have a larger processing capacity, can handle more sugar juice at a time, and are convenient for operators to operate and process the whole pot. manage. Because the inside of the pot is flat, the sugar unloading process is easy to operate, fast and thorough. The defoaming pot body 101, the evaporation and concentration pot body 201 and the sugar pot body 301 are made of 304 stainless steel, and the top of the pot wall is rolled into a blunt edge 10 as shown in Figure 4, which can protect the operator from being scratched and ensure that the pot The body is firm and does not deform.

The utility model adopts steam as a heating heat source, which can reduce the pollution of fuel fly ash, and the production process is cleaner and more hygienic. Electric heating can also be used instead of steam heating.

When adopting the utility model to boil sugar, the sugar juice first enters the defoaming pot body 1. At this time, the first steam control valve 104 on the first steam delivery pipe 103 is opened, and the steam is controlled by the indication value of the first steam pressure gauge 105. The size of the flow rate is adjusted to an appropriate heating temperature, and the steam condensed water after heat exchange is discharged through the first condensed water discharge pipe 106 and its first steam trap 107 . After the sugar juice in the defoaming pot 1 meets the process control requirements, the first discharge valve 108 is opened, and the sugar juice can flow out along the first discharge pipe 109 and enter the evaporation and concentration pot 2 . Subsequently, open the second steam control valve 204 on the second steam delivery pipe 203, control the size of the steam flow through the indication value of the second steam pressure gauge 205, adjust the suitable heating temperature, and the steam condensed water after heat exchange passes through the second steam pressure gauge 205. The second condensate discharge pipe 206 and its second steam trap 207 are discharged. After the sugar juice in the evaporation concentration pot 2 meets the process control requirements, the second discharge valve 208 is opened, and the sugar juice can flow out along the second discharge pipe 209 and enter the sugar boiling pot 3 . Next, open the third steam control valve 304 on the third steam delivery pipe 303, control the size of the steam flow through the indication value of the third steam pressure gauge 305, adjust the suitable heating temperature, and the steam condensed water after heat exchange passes through the third steam pressure gauge 305. The third condensate drain pipe 306 and its third steam trap 3207 are discharged. During the boiling process of the syrup in the sugar pot 3, as the concentration increases, the temperature also continues to rise, and the temperature probe 4 submerged in the syrup can monitor the temperature of the syrup in real time and display it on the temperature indicator 5. After reaching the process requirements, pull up the discharge port plug 7, and the concentrated massecuite can be released along the discharge port 6 to enter the next process.

Claims (6)

1. a kind of sugar boiling equipment of producing brown sugar, it is characterized in that, comprise the defoaming pot (1), evaporation concentration pot (2), boiling sugar pot (3) that are arranged in step-like order and reduce step by step; Foam pot (1), evaporative concentration pot (2) and sugar boiling pot (3) are steam interlayer heating devices, each of which includes a pot body and a heating steam pipeline; wherein, the defoaming pot (1) includes a defoaming The pot body (101), the steam heating layer (102) at the bottom of the defoaming pot body, the first steam delivery pipe (103) connected to the defoaming heating layer, the first steam control valve ( 104) and the first steam pressure gauge (105), the first condensed water discharge pipe (106) communicated with the first steam heating layer and the first steam trap (107), which are arranged at the tail end of the demister body (101) The bottom extends to the first discharge pipe (109) and its first discharge valve (108) above the front end of the evaporation and concentration pot (2); the evaporation and concentration pot (2) includes an evaporation and concentration pot body (201), located The evaporative concentration heating layer (202) at the bottom of the concentration pot body, the second steam delivery pipe (203) connected to the evaporative concentration heating layer, the second steam control valve (204) arranged on the second steam delivery pipe and the second steam pressure The table (205), the second condensed water discharge pipe (206) and the second steam trap (207) communicated with the second steam heating layer are arranged at the bottom of the end of the evaporative concentration pot (201) and extend to the place where the sugar is boiled. The second discharge pipe (209) and the second discharge valve (208) on the top of the front end of the pot (3); The heating layer (302), the third steam delivery pipe (303) connected to the sugar cooking heating layer, the third steam control valve (304) and the third steam pressure gauge (305) arranged on the third steam delivery pipe, and the third steam pressure gauge (305), The third condensed water discharge pipe (306) connected to the three steam heating layers and its third steam trap (307), the discharge port (6) and its discharge port plug (7) arranged at the bottom of the sugar cooking pot body (301) ), a temperature probe (4) and a temperature indicator (5) installed on the sugar pot. 2. The sugar boiling equipment for producing brown sugar according to claim 1, characterized in that, the steam heating layer (102) of the defoaming pot, the evaporation concentration heating layer (202), and the boiling sugar heating layer (302) are all parallel The heating steam pipelines connected with the respective steam delivery pipes are covered with the cross-section of the heating steam pipelines being an inverted right-angled isosceles triangle whose upper base is directly connected with the bottom surface of the respective pot body. 3. The sugar boiling equipment for producing brown sugar according to claim 1, characterized in that, the discharge opening (6) at the bottom of the sugar boiling pot body (301) is cylindrical, and the matching discharge opening plug (7) is a belt Frustum-shaped stopper for the handle. 4. The sugar boiling equipment for producing brown sugar according to claim 1, characterized in that a filter screen (110) is arranged between the first discharge pipe (109) and the evaporation concentration pot (201). 5. the sugar boiling equipment of producing brown sugar according to claim 2, is characterized in that, is wrapped with insulation layer (9) in heating steam pipeline. 6. The sugar boiling equipment for producing brown sugar according to claim 1 or 2 or 3 or 4 or 5, characterized in that, the defoaming pot body (101), evaporation and concentration pot body (201) and sugar boiling pot body (301) are cuboids, and the upper opening of the pot wall of the defoaming pot body (101), the evaporating and concentrating pot body (201) and the sugar boiling pot body (301) is all rolled into a blunt edge (10).