CN204930283U - A kind of sugar cook equipment producing brown sugar - Google Patents
A kind of sugar cook equipment producing brown sugar Download PDFInfo
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- CN204930283U CN204930283U CN201520609601.2U CN201520609601U CN204930283U CN 204930283 U CN204930283 U CN 204930283U CN 201520609601 U CN201520609601 U CN 201520609601U CN 204930283 U CN204930283 U CN 204930283U
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Abstract
Produce a sugar cook equipment for brown sugar, comprise the arrangement of stepped order and the foam removal pot 1, evaporation and concentration pot 2, the sugar boiler 3 that reduce step by step; Foam removal pot, evaporation and concentration pot and sugar boiler are vapor barrier heater, each self-contained pot body and heating steam pipeline two parts.Employing the utility model is stirred off, and syrup controls automatically to shift between pot by baiting valve, can reduce labor strength, significantly enhance productivity.Adopt Steam Heating mode, the controllability of production technology can be improved, improve the quality of products and stability, and make production environment sanitation and hygiene more.
Description
Technical field
The utility model relates to sugar manufacturing machinery technical field, especially produces the sugar boiling device of brown sugar.
Background technology
Tradition brown sugar is a kind of by extracting sugarcane juice, clarification, boiling, cooling and the basic step such as shaping, physical method is adopted to boil shaping a kind of ecosystem band honey commerieal sugar, remain most of nutritional labeling in sugarcane, several amino acids containing multiple needed by human, organic acid, riboflavin, carrotene and calcium, iron, manganese, zinc, selenium and other trace elements, have tonifying middle-Jiao and Qi, invigorating the spleen warm up the multiple efficacies such as stomach, active qi and blood.
Traditional a chain of pot of the many employings of brown sugar production method boils, belong to that naked light boils, the production technology of normal temperature crystallization, sugarcane juice scoops lower a bite pot by manual type from a bite pot boiling in process, and sugarcane juice is constantly concentrated in the process of circulation, finally reaches the concentration that takes the dish out of the pot.Wherein a chain of pot is generally circular, and due to manual operation, pot body diameter is unsuitable excessive, causes mass production capabilities to be restricted.In addition a chain of strike number amount is more, and generally at least at 5 mouthfuls of pots or more, syrup shifts and completes by manpower completely between pot, and what need several workman to coordinate just to complete brown sugar boils process, and labour intensity is larger.In addition a chain of pot is that naked light boils, usually with bagasse and coal for fuel, manual type is added, and the stability of firepower is wayward, sugarcane juice infusion process relies on the experience of skilled worker to judge completely, grasps the coking or forbidden opportunity off the pot brown sugar cannot be shaping of not with great difficulty being burned.Add fuel at kitchen range and also inevitably produce flying dust and dust, float in air and pollute production environment, impact is brought on product quality.
Summary of the invention
The purpose of this utility model is to solve the deficiencies in the prior art, provide a kind of easy and simple to handle, significantly can reduce labor intensity of operating staff, production capacity is large, production efficiency is high, boil process temperature be easy to control, produce the brown sugar product quality that obtains good and stablize, the sugar boiling device of the production brown sugar of safe and reliable, environmental protection and energy saving.
The purpose of this utility model is achieved through the following technical solutions:
Produce a sugar cook equipment for brown sugar, comprise the arrangement of stepped order and the foam removal pot, evaporation and concentration pot, the sugar boiler that reduce step by step; Described foam removal pot, evaporation and concentration pot and sugar boiler are vapor barrier heater, each self-contained pot body and heating steam pipeline two parts; Wherein, foam removal pot comprise foam removal pot body, be positioned at the Steam Heating layer of foam removal bottom of pot body, be communicated with foam removal zone of heating the first steam pipeline, be arranged at the first steam control valve on the first steam pipeline and the first steam pressure gauge, the first drip pipe be communicated with the first Steam Heating layer and the first drain valve thereof, be arranged at bottom foam removal pot body tail end and extend and be positioned at the first vomit pipe above evaporation and concentration pot front end and the first baiting valve thereof; Evaporation and concentration pot comprises evaporation and concentration pot body, is positioned at the evaporation and concentration zone of heating of evaporation and concentration bottom of pot body, be communicated with the second steam pipeline of evaporation and concentration zone of heating, be arranged at the second steam control valve on the second steam pipeline and the second steam pressure gauge, the second drip pipe be communicated with the second Steam Heating layer and the second drain valve thereof, to be arranged at bottom evaporation and concentration pot body tail end and to extend and be positioned at the second vomit pipe above sugar boiler front end and the second baiting valve thereof; Sugar boiler comprises sugar boiler body, is positioned at the sugar cook zone of heating of sugar cook bottom of pot body, be communicated with the 3rd steam pipeline of sugar cook zone of heating, be arranged at the 3rd steam control valve on the 3rd steam pipeline and the 3rd steam pressure gauge, the 3rd drip pipe be communicated with the 3rd Steam Heating layer and the 3rd drain valve, the drain hole being arranged at sugar cook bottom of pot body and drain hole stopper thereof, be installed on temp probe on sugar boiler and temperature indicating meter.
All parallelly in foam removal pot Steam Heating layer described in the utility model, evaporation and concentration zone of heating, sugar cook zone of heating be covered with the heating steam pipeline be connected with respective steam pipeline, the cross section of heating steam pipeline is the direct-connected inverted right angled isosceles triangle in upper base and respective pot body bottom surface.The drain hole of sugar cook bottom of pot body is cylindrical, supporting drain hole stopper is the truncated cone-shaped plug being with handle.Filter screen is provided with between the first vomit pipe and evaporation and concentration pot body.Heat-insulation layer is surrounded by outside heating steam pipeline.Described foam removal pot body, evaporation and concentration pot body and sugar boiler body are cuboid, and foam removal pot body, evaporation and concentration pot body become root face with the pot wall of sugar boiler body equal turnup suitable for reading.
The stepped arrangement that declines step by step of foam removal pot of the present utility model, evaporation and concentration pot, sugar boiler, the transfer of liquid glucose between each pot relies on the gravity of material self and liquid level difference to complete, operating personnel only need carry out simple complementaryly to operate, and decrease completely by the highly intensive labour of manpower transfer liquid glucose.
The mouth with sugar of the utility model sugar boiler is cylindrical, supporting stopper is the truncated cone-shaped plug of band handle, liquid glucose boils in process the sealing of the pressure maintenance drain hole of deadweight and the liquid glucose relying on stopper, after sugar cook terminates, pull up stopper, liquid glucose then automatically flows out along drain hole and enters next process, solves the problem of high concentration massecuite easy frozen plug valve when adopting valve blowing, and easily clears up.
The utility model is equipped with temp probe at sugar boiler, by the situation of change of temperature in the temperature indicating meter Real-Time Monitoring liquid glucose infusion process that is attached thereto, along with improving constantly of sugar concentration, temperature also rises thereupon, is reached accurately control the object that brown sugar boils technique, stabilized product quality by monitor temperature.
Foam removal pot of the present utility model, evaporation and concentration pot, sugar boiler are all using steam as heat source, and bottom of pot body parallel beneath arrangement heating steam pipeline, steam flows in pipeline, carries out heat exchange with syrup in pot, reaches the effect of evaporation and concentration syrup.Heating steam pipeline is connected with steam pipeline, steam pipeline is equipped with steam control valve and Pressure gauge, each mouth pot can independently control steam flow size, and the size of steam flow controls by pressure gauge reading, boil the different technological requirement of process according to brown sugar, regulate different steam pressures.
The utility model foam removal pot body, evaporation and concentration pot body and sugar boiler body all adopt rectangular structure, and capacity is comparatively large, once can process more syrup, and handled easily personnel operates and manage to full pot.Pot wall turnup suitable for reading becomes root face, and operating personnel can be protected not to be scratched, and ensures that pot body is firm indeformable.Heating steam pipeline is arranged on outside, the bottom of a pan, and steam heat is passed to syrup by the bottom of a pan, has heating surface area large, is heated evenly, evaporation and concentration speed soon, the feature of not easily burnt pot.Because pot nside is smooth, fast, thoroughly can complete and unload sugared process and conveniently pot body cleaned.The cross section of the heating steam pipeline of foam removal pot body, evaporation and concentration pot body and sugar cook bottom of pot body is inverted right angled isosceles triangle, wide at the top and narrow at the bottom, wider top ensures that the heat exchange area of steam and pot body is maximum, narrower bottom is conducive to collecting of air condensate, under the promotion of steam, flow to drip pipe along pipeline.Delivery pipe is provided with the drain valve that can realize carbonated drink and be separated, condensed water is along drain valve discharge line, and steam is then stayed in pipeline and can not be leaked, and decreases the loss of steam.The utility model adopts steam to be heat source, avoids the risk that workshop is polluted by fuel flying dust, and production process is more clean, health.Be surrounded by heat-insulation layer outside heating steam pipeline, the loss of steam heat can be reduced and avoid operating personnel to touch rear scald.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the heating steam line arrangement schematic diagram of hot foam removal pot body, evaporation and concentration pot body and sugar cook bottom of pot body;
Fig. 3 is the cross sectional representation of heating steam pipeline;
Fig. 4 is the pot wall schematic cross-section suitable for reading of hot foam removal pot body, evaporation and concentration pot body and sugar boiler body.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
The sugar cook equipment of production brown sugar as shown in Figure 1, comprises the arrangement of stepped order and the foam removal pot 1, evaporation and concentration pot 2, the sugar boiler 3 that reduce step by step, described foam removal pot 1, evaporation and concentration pot 2 and sugar boiler 3 are vapor barrier heater, each self-contained pot body and heating steam pipeline two parts, wherein, foam removal pot 1 comprise foam removal pot body 101, be positioned at the Steam Heating layer 102 of foam removal bottom of pot body, be communicated with foam removal zone of heating the first steam pipeline 103, the first steam control valve 104 and the first steam pressure gauge 105, the first drip pipe 106 be communicated with the first Steam Heating layer and the first drain valve 107 thereof be arranged on the first steam pipeline, to be arranged at bottom foam removal pot body 101 tail end and to extend the first vomit pipe 109 and the first baiting valve 108 thereof be positioned at above evaporation and concentration pot 2 front end, evaporation and concentration pot 2 comprises evaporation and concentration pot body 201, be positioned at the evaporation and concentration zone of heating 202 of evaporation and concentration bottom of pot body, be communicated with the second steam pipeline 203 of evaporation and concentration zone of heating, be arranged at the second steam control valve 204 and the second steam pressure gauge 205 on the second steam pipeline, the second drip pipe 206 and the second drain valve 207 thereof be communicated with the second Steam Heating layer, to be arranged at bottom evaporation and concentration pot body 201 tail end and to extend the second vomit pipe 209 and the second baiting valve 208 thereof be positioned at above sugar boiler 3 front end, sugar boiler 3 comprises sugar boiler body 301, be positioned at the sugar cook zone of heating 302 of sugar cook bottom of pot body, be communicated with the 3rd steam pipeline 303 of sugar cook zone of heating, be arranged at the 3rd steam control valve 304 on the 3rd steam pipeline and the 3rd steam pressure gauge 305, the 3rd drip pipe 306 be communicated with the 3rd Steam Heating layer and the 3rd drain valve 307 thereof, be arranged at the drain hole 6 bottom sugar boiler body 301 and drain hole stopper 7 thereof, be installed on the temp probe 4 on sugar boiler and temperature indicating meter 5.Drain hole 6 bottom sugar boiler body 301 is cylindrical, supporting drain hole stopper 7 is the truncated cone-shaped plug being with handle.Between the first vomit pipe 109 and evaporation and concentration pot body 201, also can arrange filter screen 110, the filtration that syrup can be passed through filter screen flows into next infusion operation again, and suspended impurity wherein can be further filtered removing.
In described foam removal Steam Heating layer 102, evaporation and concentration zone of heating 202, sugar cook zone of heating 302 all as shown in Figure 2, parallelly the heating steam pipeline 8 be connected with respective steam pipeline is covered with.Heating steam pipeline is arranged on outside, the bottom of a pan, and steam heat is passed to syrup by the bottom of a pan, has heating surface area large, is heated evenly, and evaporation and concentration speed is fast, heating-up temperature temperature, the not easily feature of burnt pot.The cross section of heating steam pipeline is illustrated in figure 3 the direct-connected inverted right angled isosceles triangle in base and respective pot body bottom surface, wide at the top and narrow at the bottom, wider top ensures that the heat exchange area of steam and pot body is maximum, narrower bottom is conducive to collecting of air condensate, under the promotion of steam, flow to discharge outlet along pipeline.Outside heating steam pipeline, be surrounded by heat-insulation layer 9, the loss of steam heat can be reduced and avoid operating personnel to touch rear scald.
Described foam removal pot body 101, evaporation and concentration pot body 201 and sugar boiler body 301 are cuboid, can have larger process capacity, once can process more syrup, and handled easily personnel operate full pot and manage.Because pot nside is smooth, it is easy to operate, quick, thorough to unload sugared process.Foam removal pot body 101, evaporation and concentration pot body 201 and sugar boiler body 301 304 stainless steels make, and pot wall turnup all as shown in Figure 4 suitable for reading becomes root face 10, and operating personnel can be protected not to be scratched, and ensure that pot body is firm indeformable.
The utility model adopts steam to be heat source, can reduce the pollution of fuel flying dust, and production process is more clean, health.Also Electric heating can be adopted to replace Steam Heating mode.
When adopting the utility model to stir off, syrup is introduced into foam removal pot body 1, now, open the first steam control valve 104 on the first steam pipeline 103, the size of steam flow is controlled by the indicating value of the first steam pressure gauge 105, regulate suitable heating-up temperature, the steam condensate (SC) after heat exchange is discharged by the first drip pipe 106 and the first drain valve 107 thereof.After syrup reaches process control needs in foam removal pot 1, open the first baiting valve 108, syrup can flow out along the first vomit pipe 109, enters evaporation and concentration pot 2.Subsequently, open the second steam control valve 204 on the second steam pipeline 203, the size of steam flow is controlled by the indicating value of the second steam pressure gauge 205, regulate suitable heating-up temperature, the steam condensate (SC) after heat exchange is discharged by the second drip pipe 206 and the second drain valve 207 thereof.After syrup reaches process control needs in evaporation and concentration pot 2, open the second baiting valve 208, syrup can flow out along the second vomit pipe 209, enters sugar boiler 3.Then, open the 3rd steam control valve 304 on the 3rd steam pipeline 303, the size of steam flow is controlled by the indicating value of the 3rd steam pressure gauge 305, regulate suitable heating-up temperature, the steam condensate (SC) after heat exchange is discharged by the 3rd drip pipe 306 and the 3rd drain valve 3207 thereof.Syrup in sugar boiler 3 is in infusion process, along with the raising of concentration, temperature also constantly raises, be submerged in temp probe 4 in syrup can Real-Time Monitoring liquid glucose temperature and be presented on temperature indicating meter 5, after reaching technological requirement, pull up drain hole stopper 7, concentrated massecuite can be released along drain hole 6 and be entered subsequent processing.
Claims (6)
1. produce a sugar cook equipment for brown sugar, it is characterized in that, comprise the arrangement of stepped order and the foam removal pot (1), evaporation and concentration pot (2), the sugar boiler (3) that reduce step by step, described foam removal pot (1), evaporation and concentration pot (2) and sugar boiler (3) are vapor barrier heater, each self-contained pot body and heating steam pipeline two parts, wherein, foam removal pot (1) comprises foam removal pot body (101), be positioned at the Steam Heating layer (102) of foam removal bottom of pot body, be communicated with first steam pipeline (103) of foam removal zone of heating, be arranged at the first steam control valve (104) on the first steam pipeline and the first steam pressure gauge (105), the first drip pipe (106) be communicated with the first Steam Heating layer and the first drain valve (107) thereof, to be arranged at bottom foam removal pot body (101) tail end and to extend and be positioned at the first vomit pipe (109) above evaporation and concentration pot (2) front end and the first baiting valve (108) thereof, evaporation and concentration pot (2) comprises evaporation and concentration pot body (201), be positioned at the evaporation and concentration zone of heating (202) of evaporation and concentration bottom of pot body, be communicated with second steam pipeline (203) of evaporation and concentration zone of heating, be arranged at the second steam control valve (204) on the second steam pipeline and the second steam pressure gauge (205), the second drip pipe (206) be communicated with the second Steam Heating layer and the second drain valve (207) thereof, to be arranged at bottom evaporation and concentration pot body (201) tail end and to extend and be positioned at the second vomit pipe (209) above sugar boiler (3) front end and the second baiting valve (208) thereof, sugar boiler (3) comprises sugar boiler body (301), be positioned at the sugar cook zone of heating (302) of sugar cook bottom of pot body, be communicated with the 3rd steam pipeline (303) of sugar cook zone of heating, be arranged at the 3rd steam control valve (304) on the 3rd steam pipeline and the 3rd steam pressure gauge (305), the 3rd drip pipe (306) be communicated with the 3rd Steam Heating layer and the 3rd drain valve (307) thereof, be arranged at drain hole (6) and the drain hole stopper (7) thereof of sugar boiler body (301) bottom, be installed on the temp probe (4) on sugar boiler and temperature indicating meter (5).
2. the sugar cook equipment of production brown sugar according to claim 1, it is characterized in that, all parallelly in described foam removal pot Steam Heating layer (102), evaporation and concentration zone of heating (202), sugar cook zone of heating (302) be covered with the heating steam pipeline be connected with respective steam pipeline, the cross section of heating steam pipeline is the direct-connected inverted right angled isosceles triangle in upper base and respective pot body bottom surface.
3. the sugar cook equipment of production brown sugar according to claim 1, is characterized in that, the drain hole (6) of sugar boiler body (301) bottom is for cylindrical, and supporting drain hole stopper (7) is the truncated cone-shaped plug of band handle.
4. the sugar cook equipment of production brown sugar according to claim 1, is characterized in that, is provided with filter screen (110) between the first vomit pipe (109) and evaporation and concentration pot body (201).
5. the sugar cook equipment of production brown sugar according to claim 2, is characterized in that, is surrounded by heat-insulation layer (9) outside heating steam pipeline.
6. the sugar cook equipment of the production brown sugar according to claim 1 or 2 or 3 or 4 or 5, it is characterized in that, described foam removal pot body (101), evaporation and concentration pot body (201) and sugar boiler body (301) are cuboid, and foam removal pot body (101), evaporation and concentration pot body (201) become root face (10) with the pot wall of sugar boiler body (301) equal turnup suitable for reading.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520609601.2U CN204930283U (en) | 2015-08-13 | 2015-08-13 | A kind of sugar cook equipment producing brown sugar |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520609601.2U CN204930283U (en) | 2015-08-13 | 2015-08-13 | A kind of sugar cook equipment producing brown sugar |
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| CN204930283U true CN204930283U (en) | 2016-01-06 |
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| CN201520609601.2U Active CN204930283U (en) | 2015-08-13 | 2015-08-13 | A kind of sugar cook equipment producing brown sugar |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107164570A (en) * | 2017-05-18 | 2017-09-15 | 云南省农业科学院甘蔗研究所 | A kind of method that use bag type filtering produces ecosystem brown sugar |
| CN107410792A (en) * | 2017-06-22 | 2017-12-01 | 杨勇 | A kind of concentration of juices device |
-
2015
- 2015-08-13 CN CN201520609601.2U patent/CN204930283U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107164570A (en) * | 2017-05-18 | 2017-09-15 | 云南省农业科学院甘蔗研究所 | A kind of method that use bag type filtering produces ecosystem brown sugar |
| CN107410792A (en) * | 2017-06-22 | 2017-12-01 | 杨勇 | A kind of concentration of juices device |
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