CN101709249B - Saccharifying wort cooker and beer saccharifying device using same - Google Patents
Saccharifying wort cooker and beer saccharifying device using same Download PDFInfo
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- CN101709249B CN101709249B CN2009102231688A CN200910223168A CN101709249B CN 101709249 B CN101709249 B CN 101709249B CN 2009102231688 A CN2009102231688 A CN 2009102231688A CN 200910223168 A CN200910223168 A CN 200910223168A CN 101709249 B CN101709249 B CN 101709249B
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Abstract
The invention discloses a saccharifying wort cooker and a beer saccharifying device using the same. The saccharifying wort cooker is provided with a wort cooker body which is provided with a wort outlet from which the wort flows out; and a stirring device is arranged in the wort cooker body. The invention is characterized in that the bottom of the wort cooker body is a convex bottom projecting upwards; the convex bottom is provided with a steam heating jacket; a wort inlet pipe penetrates through the middle part of the convex bottom and an upward opening of the wort inlet pipe is arranged in the wort cooker; a wort distribution plate is turned up down side above the opening; a gap from which the wort flows out is left between the wort distribution plate and the opening; the bear saccharifying device is composed of the saccharifying wort cooker, a whirlpool tank, a centrifugal pump, a filter tank, a wort butter tank and a pipeline valve and the like. When the saccharifying wort cooker of the invention is used for boiling, the wort flows on the jacket in a thin-layer mode; the evaporation area is large, thus being beneficial to the evaporation of unfavorable taste matters; a heater is used in both saccharification and boiling, and the jacket is convenient for maintenance; and the saccharifying wort cooker is especially suitable for self-brewing beer in beer rooms.
Description
Technical field
The present invention relates to the brewage field, the saccharifying device for beer that saccharification boiling pot in the used micromodule equipment of particularly a kind of beer bierstube and application have this pot.
Background technology
Saccharifying device for beer is the visual plant in the beer production equipment, and is used for saccharification and the equipment that boils is an important ring of saccharifying device for beer.
At present, saccharifying device for beer mainly contains two types, and the one, the used equipment of large-scale beer factory, the 2nd, the micromodule equipment that beer bierstube is used.Large-scale beer factory, the general five device formula saccharification apparatus of being made up of brew kettle, filter vat, temporary jar, boiling pot, cyclone sediment groove that use are also claimed three pot of two trough pattern.And the used micromodule equipment of all both at home and abroad beer bierstube, the sacchariferous equipment of its use has the branch of three device formulas or two device formulas, and wherein modal structure is to be placed on boiling of the saccharification of Fructus Hordei Germinatus and wheat juice to accomplish in the container; Filtration and cyclone sediment are placed in the other container to be accomplished, and promptly filters in filter vat and accomplishes, and cyclone sediment is accomplished in the cyclone sediment groove.
To the structure design of saccharification boiling pot, at present popular is to adopt the dish-shaped the bottom of a pan, and this bottom of a pan is provided with the chuck that heats when being used for malt amylase; Be provided with the internal heater that heats when being used for Wort boiling in the pot.The shortcoming of this structure is because said the bottom of a pan jacket material consumption increases, when correspondingly having increased the Welder and cost increases; Next is that this bottom of a pan chuck can not bear high pressure, so need set up the SV protection; Simultaneously, this bottom of a pan chuck leaks easily, owing in this chuck outside lagging facility is arranged, reprocesses very difficulty again; It three is to adopt two cover well heaters, needs two drain valves, increases cost again.This design can not shared internal heater carry out saccharification and the liquid level of the reason of the boiling liquid level when being saccharification when boiling much lower, internal heater must all submerge below the liquid level.Must reduce the length of internal heater like this, cause area to make evaporation capacity not enough inadequately easily, also cause the insufficient strength of boiling of wheat juice simultaneously easily, make that objectionable impurities is not easy to get rid of.For this reason; The applicant had once done to improve design and had applied for patent (patent No. is ZL200720112960.2) the structure of saccharification boiling pot; In this patent growth back taper cylindrical shell is designed in the bottom of pot; Internal heater is arranged in this long back taper cylindrical shell, thereby has realized in the saccharification boiling pot, only being provided with a heating unit.
Above-described existing micro beer sacchariferous equipment; Because the constructional feature of its saccharification boiling pot; It is when boiling; All be earlier with the disposable saccharification boiling pot that all pumps into of the required wheat juice that boils, open chuck and internal heater heated and boiled then, whole wheat juice be trapped in this saccharification boiling pot all the time in the whole boiling part.Hot face is little because wheat juice amount is big, thus need higher vapor pressure that higher Heating temperature is provided, to remedy the insufficient shortcoming of heating evaporation face.And also have some other deficiencies: generating surface is not enough during first Wort boiling, and unfavorable tastant is difficult to remove, and is difficult to make high quality wheat juice; It two is saccharification and boils to be placed in the same equipment and accomplish, but can not use identical heating unit, and in a lot of equipment, chuck is used for saccharification, and internal heater is used for boiling.Waste material so not only, and, bring a lot of troubles because internal heater needs the pressurized vessel authentication; It three is because limited from making operator's equipment usage level of micro beer, often takes place because misoperation causes the heating jacket damage, and this just possibly mean that whole equipment all will scrap.
Summary of the invention
Technical problem to be solved by this invention is the present situation to prior art; A kind of saccharification boiling pot is provided, and water surface of evaporation is big when reaching Wort boiling, helps removing unfavorable tastant; And saccharification and boil and use same well heater, the purpose that heating unit is convenient to keep in repair.
Another technical problem to be solved by this invention is the present situation to prior art, a kind of saccharifying device for beer is provided, so that the structure of saccharifying device for beer is more reasonable.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: saccharification boiling pot of the present invention; Have a pot body, the pot body is provided with and holds the effusive wheat juice outlet of wheat juice, is provided with whipping appts in the pot body; The bottom of a pan that it is characterized in that said pot body is a sunken bottom protruding upward; This sunken bottom is provided with the steam heating chuck, and a wheat juice inlet pipe passes the middle part of sunken bottom and is opened in pot body, and opening up; The top back-off of opening has a wheat juice distribution plate, leaves between wheat juice distribution plate and the opening and holds the effusive gap of wheat juice.Its boiling part is: wheat juice is pumped in the saccharification boiling pot from wheat juice inlet pipe continuously; Wheat juice impacts the distributing disc lower surface and is evenly distributed on the chuck; And flow downward with the thin layer mode, come together in the bottom of sunken bottom then, flow out from the outlet of wheat juice again; So circulation is until boiling end.
As improvement, the below of said pot body is provided with a cyclone sediment groove, and the groove of said this cyclone sediment groove of sunken bottom double as top.Saccharification boiling pot and cyclone sediment groove are combined as a Composite Can, and compact construction, and help the cyclone sediment groove is used as temporary jar helps wheat juice and in the saccharification boiling pot, relies on the run by gravity stream settling bath that circles round when particularly boiling.
The lower surface of said wheat juice distribution plate is upwards recessed shape.
Said chuck covers on the said sunken bottom, leaves a ring gap between chuck bottom periphery and the said pot body sidewall.This improves design, mainly is maintenance even the replacing that helps chuck.In addition, because the wheat juice velocity of flow of the wheat juice pooling zone of sunken bottom bottom is relatively slow, does not cover chuck herein on the sunken bottom and help avoiding possible excessively the boiling of wheat juice.
Be densely covered with small rut on the upper surface of said chuck.Having of small rut is beneficial to reasonable delay wheat juice, makes wheat juice be distributed in the chuck upper surface more equably, and obtains fully suitable boiling.
Saccharifying device for beer of the present invention comprises saccharification boiling pot, cyclone sediment groove, impeller pump, filter vat and wheat juice surge tank, it is characterized in that said saccharification boiling pan has a pot body; The pot body is provided with and holds the effusive wheat juice outlet of wheat juice; Be provided with whipping appts in the pot body, the bottom of a pan of said pot body is a sunken bottom protruding upward, and this sunken bottom is provided with the steam heating chuck; One wheat juice inlet pipe passes the middle part of sunken bottom and is opened in pot body; And opening up, and the top back-off of opening has a wheat juice distribution plate, leaves between wheat juice distribution plate and the opening and hold the effusive gap of wheat juice; And,
Be provided with pipeline between saccharification boiling pot and the filter vat, be used for the wheat juice after the saccharification is pumped into filter vat through impeller pump; Be provided with successively reflux line between the bottom of filter vat and the top through wheat juice surge tank and impeller pump; Be provided with between filter vat and the cyclone sediment groove successively through the pipeline of wheat juice surge tank and impeller pump, be used for the wheat juice after filtering is pumped into the cyclone sediment groove; Be provided with pipeline between the wheat juice inlet pipe of cyclone sediment groove and saccharification boiling pot, be used for wheat juice in the cyclone sediment groove is pumped into the saccharification boiling pot through impeller pump; Be provided with between the wheat juice outlet of saccharification boiling pot and the cyclone sediment groove and be convenient to the pipeline that wheat juice flows back to the cyclone sediment groove; Be provided with pipeline between the bottom of cyclone sediment groove and the top, be used for the cyclone sediment of wheat juice through impeller pump.
In sum, saccharification boiling pot of the present invention, owing to adopted above-mentioned novel texture, it has the following advantages:
1, thoroughly changed existing boiling part, more reasonable to boiling of wheat juice.
2, the end that raises up, can increase heating-surface area, so just can reduce the pressure of heating steam, makes the temperature of heating steam reduce, and can obviously improve wort quality like this; Simultaneously, sunken bottom is compared with flat, and intensity obviously increases, and can save material.
3, wheat juice mode with thin layer on chuck flows, and evaporation area is huge, helps the evaporation of unfavorable tastant; Simultaneously, do not worry the excessive pot of a boiling pot phenomenon, the boiling pot volume can reduce greatly.
4, because chuck is arranged in sunken bottom top, when the chuck solder joint occur to damage, keep in repair very conveniently, and can not cause the equipment body damage.
In sum, saccharification boiling pot of the present invention has also been practiced thrift the maintenance cost in cost of investment and the production in the future when having improved wort quality.
Saccharifying device for beer of the present invention is then structurally more compact, and layout is more reasonable, and has improved the quality of boiling of wheat juice greatly.
Description of drawings
Fig. 1 is the structural representation of embodiment of the invention saccharifying device for beer.
Fig. 2 is the broken section enlarged view of saccharification boiling pot and cyclone sediment groove Composite Can in the embodiment of the invention.
Fig. 3 is that A among Fig. 2 is to partial schematic diagram.
Fig. 4 is the B-B part sectioned view of Fig. 3.
Embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment
Like Fig. 1～shown in Figure 4, present embodiment saccharification boiling pot, it has a pot body 2-7; Pot body 2-7 is provided with and holds the effusive wheat juice outlet of wheat juice 2-8, is provided with whipping appts 2-1 in the pot body 2-7, and the bottom of a pan of pot body is sunken bottom 2-4 protruding upward; This sunken bottom 2-4 is provided with steam heating chuck 2-3; Chuck 2-3 is connected with steam inlet 2-3-1 and vapour outlet 2-3-2, is densely covered with small rut 2-9 on the upper surface of chuck 2-3 and is cellular, and a wheat juice inlet pipe 2-10 passes the middle part of sunken bottom 2-4 and is opened in pot body 2-7; And opening up; The top back-off of opening has a wheat juice distribution plate 2-2, and the lower surface of wheat juice distribution plate 2-2 is upwards recessed shape, leaves between the opening of wheat juice distribution plate 2-2 and wheat juice inlet pipe 2-10 and holds the effusive gap of wheat juice.The below of pot body 2-7 is provided with a cyclone sediment groove 1, thus make said saccharification boiling pot 2 and cyclone sediment groove 1 constitute a saccharification boiling pot last and cyclone sediment groove under Composite Can, and the groove of the sunken bottom 2-4 double as cyclone sediment groove 1 of saccharification boiling pot 2 pushes up.
Said chuck 2-3 covers on the sunken bottom 2-4, leaves a ring gap 2-11 between chuck bottom periphery and the pot body sidewall.
Fig. 1 shows an embodiment of saccharifying device for beer of the present invention.The structure of the used saccharification boiling pot of this device as stated, for saccharification boiling pot 2 last cyclone sediment groove 1 under Composite Can.
As shown in Figure 1, and referring to Fig. 2～Fig. 4, it comprises the saccharification boiling settling apparatus of being made up of saccharification boiling pot 2 and cyclone sediment groove 1, hygiene-type impeller pump 3, filter vat 4, surge tank 5 is formed with pipeline valve.
The saccharification boiling pot is provided with whipping appts 2-1, wheat juice distribution plate 2-2, chuck 2-3, sunken bottom 2-4, wheat juice imported valve 2-5, wheat juice outlet valve 2-6.
Chuck 2-3 is provided with steam-gas inlet valve group 6 and vapor outlet port valve group 7.Steam-gas inlet valve group 6 is made up of valve group 6-1 and valve group 6-2.
Filter vat 4 is provided with wheat juice reflux 4-1, ploughs poor device 4-2, sieve plate 4-3, wheat juice reverse flow valve 4-4, Fructus Hordei Germinatus wine with dregs inlet valve 4-5, wheat juice outlet valve 4-6.
Import on the wheat juice surge tank links to each other with the wheat juice outlet valve 4-6 the other end, and outlet is connected with pipeline visor 5-1 and wheat juice outlet valve 5-2.
The import of hygiene-type impeller pump 3 and wheat juice outlet valve 1-3, wheat juice outlet valve 2-6, wheat juice outlet valve 5-2 links to each other; Outlet and wheat juice eddy flow imported valve 1-2, wheat juice imported valve 1-4, wheat juice imported valve 2-5, wheat juice outlet valve 3-1, wheat juice reverse flow valve 4-4, Fructus Hordei Germinatus wine with dregs inlet valve 4-5 links to each other.Wherein wheat juice outlet valve 3-1 is connected with wheat juice outlet 3-2.
Embodiment when 1, saccharification boiling pot 2 is as brew kettle:
At first, in saccharification boiling pot 2, add a certain amount of brewing water, open and stir 2-1, pour Fructus Hordei Germinatus while stirring into.Fructus Hordei Germinatus and water are opened steam-gas inlet valve group 6-1 greatly after mixing completion, heat saccharification.After saccharification was accomplished, shut-off valve group 6-1 and stirring 2-1 opened wheat juice outlet valve 2-6, and Fructus Hordei Germinatus wine with dregs inlet valve 4-5 opens hygiene-type impeller pump 3, and the Fructus Hordei Germinatus wine with dregs that saccharification is accomplished pumps into filter vat 4.
After the Fructus Hordei Germinatus wine with dregs pumps completion, in saccharification boiling pot 2, add a certain amount of brewing water, open steam-gas inlet valve group 6-2, be heated to certain temperature, hot water is used to wash poor.
2, the embodiment of filter vat 4:
Open simultaneously and plough poor device 4-2 pumping into the Fructus Hordei Germinatus wine with dregs from Fructus Hordei Germinatus wine with dregs inlet valve 4-5.After Fructus Hordei Germinatus wine with dregs pump is intact, close Fructus Hordei Germinatus wine with dregs inlet valve 4-5, plough poor device 4-2, hygiene-type impeller pump 3, wheat juice outlet valve 2-6 leaves standstill and carries out wheat juice after for some time and reflux.
After leaving standstill completion, open wheat juice outlet valve 4-6, wheat juice outlet valve 5-2, wheat juice reverse flow valve 4-4 opens hygiene-type impeller pump 3, carries out wheat juice and refluxes.
When seeing that from visor 5-1 wheat juice closes wheat juice reverse flow valve 4-4 after limpid, open wheat juice imported valve 1-4, slubbing wheat juice is pumped into cyclone sediment groove 1.
After slubbing wheat juice pump finished, number of times passed through wheat juice outlet valve 2-6 with amount on request, health impeller pump 3, and wheat juice reverse flow valve 4-4 pumps into filter vat 4, and the cultivated poor device 4-2 of unlatching simultaneously ploughs and is pickled with grains or in wine.This step is accomplished late gate, and pump cuts out with cultivated poor device, refluxes according to the requirement of filtering slubbing wheat juice then and will wash poor wheat juice to pump into cyclone sediment groove 1.
3, saccharification boiling pot 2 is as boiling pot, the embodiment of cyclone sediment groove 1 during as temporary jar:
Open wheat juice outlet valve 1-3, health impeller pump 3, wheat juice imported valve 2-5, wheat juice inlet valve 1-1.The wheat juice of collecting in the cyclone sediment groove 1 is slowly pumped into saccharification boiling pot 2, open steam-gas inlet valve group 6-2 simultaneously.Wheat juice is evenly distributed on the heating jacket 2-3 after impacting wheat juice distribution plate 2-2, and is mobile with the mode of thin layer, circles round through wheat juice imported valve 1-1 gravity flow through the wheat juice that heats and flow settling bath 1, carries out up to boiling end continuously.
4, the embodiment of cyclone sediment groove 1:
Open wheat juice outlet valve 1-3, health impeller pump 3, eddy flow inlet valve 1-2, eddy flow is valve-off and pump after for some time, leaves standstill for some time.After reaching the time, open wheat juice outlet valve 1-3, open health impeller pump 3, open wheat juice outlet valve 3-1, wheat juice is transported to respective bins.
Claims (10)
1. a saccharification boiling pot has a pot body, and the pot body is provided with and holds the effusive wheat juice outlet of wheat juice; Be provided with whipping appts in the pot body, it is characterized in that the bottom of a pan of said pot body is a sunken bottom protruding upward, this sunken bottom is provided with the steam heating chuck; One wheat juice inlet pipe passes the middle part of sunken bottom and is opened in pot body; And opening up, and the top back-off of opening has a wheat juice distribution plate, leaves between wheat juice distribution plate and the opening and hold the effusive gap of wheat juice.
2. saccharification boiling pot according to claim 1 is characterized in that the below of said pot body is provided with a cyclone sediment groove, and the groove of said this cyclone sediment groove of sunken bottom double as top.
3. saccharification boiling pot according to claim 1 and 2 is characterized in that the lower surface of said wheat juice distribution plate is upwards recessed shape.
4. saccharification boiling pot according to claim 1 and 2 is characterized in that said chuck covers on the said sunken bottom, leaves a ring gap between chuck bottom periphery and the said pot body sidewall.
5. saccharification boiling pot according to claim 1 and 2 is characterized in that being densely covered with small rut on the upper surface of said chuck.
6. a saccharifying device for beer comprises saccharification boiling pot, cyclone sediment groove, impeller pump, filter vat and wheat juice surge tank, it is characterized in that said saccharification boiling pan has a pot body; The pot body is provided with and holds the effusive wheat juice outlet of wheat juice; Be provided with whipping appts in the pot body, the bottom of a pan of said pot body is a sunken bottom protruding upward, and this sunken bottom is provided with the steam heating chuck; One wheat juice inlet pipe passes the middle part of sunken bottom and is opened in pot body; And opening up, and the top back-off of opening has a wheat juice distribution plate, leaves between wheat juice distribution plate and the opening and hold the effusive gap of wheat juice; And,
Be provided with pipeline between saccharification boiling pot and the filter vat, be used for the wheat juice after the saccharification is pumped into filter vat through impeller pump; Be provided with successively reflux line between the bottom of filter vat and the top through wheat juice surge tank and impeller pump; Be provided with between filter vat and the cyclone sediment groove successively through the pipeline of wheat juice surge tank and impeller pump, be used for the wheat juice after filtering is pumped into the cyclone sediment groove; Be provided with pipeline between the wheat juice inlet pipe of cyclone sediment groove and saccharification boiling pot, be used for wheat juice in the cyclone sediment groove is pumped into the saccharification boiling pot through impeller pump; Be provided with between the wheat juice outlet of saccharification boiling pot and the cyclone sediment groove and be convenient to the pipeline that wheat juice flows back to the cyclone sediment groove; Be provided with pipeline between the bottom of cyclone sediment groove and the top, be used for the cyclone sediment of wheat juice through impeller pump.
7. saccharifying device for beer according to claim 6, it is characterized in that said saccharification boiling pot and cyclone sediment groove be a saccharification boiling pot last and cyclone sediment groove under Composite Can, and the groove of the sunken bottom double as cyclone sediment groove of saccharification boiling pot top.
8. according to claim 6 or 7 described saccharifying device for beer, it is characterized in that the lower surface of said wheat juice distribution plate is upwards recessed shape.
9. according to claim 6 or 7 described saccharifying device for beer, it is characterized in that said chuck covers on the said sunken bottom, leave a ring gap between chuck bottom periphery and the said pot body sidewall.
10. according to claim 6 or 7 described saccharifying device for beer, it is characterized in that being densely covered with small rut on the upper surface of said chuck.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009102231688A CN101709249B (en) | 2009-11-13 | 2009-11-13 | Saccharifying wort cooker and beer saccharifying device using same |
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| CN2009102231688A CN101709249B (en) | 2009-11-13 | 2009-11-13 | Saccharifying wort cooker and beer saccharifying device using same |
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| CN101709249B true CN101709249B (en) | 2012-02-08 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010041956A1 (en) * | 2010-10-04 | 2012-04-05 | Krones Aktiengesellschaft | Method and device especially for mashing in the production of beer |
| CN103627557A (en) * | 2012-08-22 | 2014-03-12 | 山东中德设备有限公司 | Energy-saving beer saccharification pot |
| CN106867730B (en) * | 2017-02-22 | 2023-04-07 | 广州吉姆食品机械有限公司 | Filtering pressure adjusting device for beer saccharification system |
| CN109370821B (en) * | 2018-11-21 | 2022-04-26 | 宁波中乳机械有限公司 | Quick saccharification equipment of adjustable capacity |
| CN110179333B (en) * | 2019-06-28 | 2020-11-24 | 浙江海洋大学 | Automatic change aquatic products boiling device |
| CN110713870B (en) * | 2019-11-20 | 2024-04-19 | 宁波乐惠国际工程装备股份有限公司 | Double-heater boiling system and material heating process |
| CN113308313A (en) * | 2020-02-26 | 2021-08-27 | 李辉 | Novel multi-functional sedimentation equipment and beer brewing system of boiling |
| CN112239706A (en) * | 2020-11-22 | 2021-01-19 | 山东迈德隆机械有限公司 | Miniature three-body saccharification equipment |
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- 2009-11-13 CN CN2009102231688A patent/CN101709249B/en active Active
Patent Citations (5)
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|---|---|---|---|---|
| CN2320624Y (en) * | 1997-10-31 | 1999-05-26 | 孙英弟 | Domestic beer brewing machine |
| CN200967814Y (en) * | 2006-10-27 | 2007-10-31 | 宁波沪港食品机械制造有限公司 | Minitype beer saccharifying apparatus |
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