CN110713870B - Double-heater boiling system and material heating process - Google Patents
Double-heater boiling system and material heating process Download PDFInfo
- Publication number
- CN110713870B CN110713870B CN201911140911.3A CN201911140911A CN110713870B CN 110713870 B CN110713870 B CN 110713870B CN 201911140911 A CN201911140911 A CN 201911140911A CN 110713870 B CN110713870 B CN 110713870B
- Authority
- CN
- China
- Prior art keywords
- heater
- heating
- boiling
- pot
- external
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 98
- 238000009835 boiling Methods 0.000 title claims abstract description 81
- 239000000463 material Substances 0.000 title claims description 22
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000009977 dual effect Effects 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 238000013022 venting Methods 0.000 claims description 2
- 238000012986 modification Methods 0.000 abstract description 3
- 230000004048 modification Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 5
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 4
- 235000013405 beer Nutrition 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 235000008694 Humulus lupulus Nutrition 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000000415 inactivating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12C—BEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
- C12C7/00—Preparation of wort
- C12C7/20—Boiling the beerwort
- C12C7/205—Boiling with hops
Abstract
The invention provides a double-heater boiling system and a logistics heating process, wherein the double-heater boiling system comprises a boiling pot, an inner heater arranged in the boiling pot and an outer heater arranged outside the boiling pot, the boiling pot is provided with a pot body discharge hole, the outer heater is provided with a heating body and an outer heating feed hole communicated with the heating body, the pot body discharge hole is communicated with the outer heating feed hole, the outer heater is provided with an outer heating discharge hole communicated with the heating body, and the outer heating discharge hole is communicated with the boiling pot. The double-heater boiling system can be modified on the basis of the existing boiling system, so that the modification cost of enterprises is reduced, and meanwhile, the process requirements are met.
Description
Technical Field
The invention relates to the field of food processing, in particular to a double-heater boiling system and a material heating process.
Background
In the saccharified wort boiling system, a boiling pot is equipment for boiling wort, is used for boiling and concentrating wort, evaporates redundant water in the wort to enable the wort to reach the required concentration, and is added with hops to leach bitter and fragrant substances in the hops, thereby playing roles of heating and solidifying protein, sterilizing and inactivating enzyme.
The boiler can be divided into a jacket boiler, a boiler with an inner heater and a boiler with an outer heater according to the heating devices. The 3 modes are the most extensive design ideas in the current application of the boiling pot. The boiling system is used for boiling systems of more large-scale beer enterprises, and has the characteristics of high yield and large volume.
At present, most high-yield beer companies in the beer industry adopt a boiling pot with an internal heater, the volume of the boiling pot is 60-100m 3/pot, the boiling volume is very large, and small-batch products are relatively difficult to produce. How to make the related process arrangement more effective and lower in running cost is a concern.
In view of this, there is a need for improvements to existing boiling systems to address the above-described problems.
Disclosure of Invention
The invention aims to provide a double-heater boiling system so as to solve the problem that the existing boiling pot cannot produce products in small batches.
In order to achieve the above purpose, the invention provides a double-heater boiling system, which comprises a boiling pot, an inner heater arranged in the boiling pot and an outer heater arranged outside the boiling pot, wherein the boiling pot is provided with a pot body discharge hole, the outer heater is provided with a heating body and an outer heating feed hole communicated with the heating body, the pot body discharge hole is communicated with the outer heating feed hole, the outer heater is provided with an outer heating discharge hole communicated with the heating body, and the outer heating discharge hole is communicated with the boiling pot.
As a further improvement of the invention, the external heating discharging port is communicated with the boiling pot through an external heating discharging pipe, and a spray header is arranged at one end of the external heating discharging pipe positioned in the boiling pot for discharging.
As a further improvement of the invention, the discharge hole of the pot body is communicated with the external heating feed hole through a pot body discharge pipe, and an external heating feed valve is arranged between the external heating feed hole and the pot body discharge pipe.
As a further improvement of the invention, the dual heater boiling system further comprises a boiler discharge valve in communication with the boiler discharge tube, the boiler discharge valve in communication with an external device of the dual heater boiling system for introducing material to the external device.
As a further improvement of the present invention, the dual heater boiling system further comprises an external heater vent connected to the external heater for venting the external heater.
As a further improvement of the present invention, the dual heater boiling system further comprises an external heater condensate water port connected to the external heater for discharging condensate water.
As a further improvement of the present invention, the dual heater boiling system further comprises a steam input device for communicating steam with the inner heater and the outer heater.
As a further improvement of the present invention, the dual heater boiling system further comprises a drain connected to the inner heater.
The beneficial effects of the invention are as follows: according to the double-heater boiling system, the inner heater and the outer heater are arranged, so that the inner heater is used for processing when more materials are in the boiling pot, and the outer heater is used for processing materials when the materials are in the boiling pot, so that the running cost can be reduced.
The invention also provides a material heating process, which adopts any one of the double-heater boiling systems to heat and boil materials.
As a further improvement of the invention, the materials firstly enter a boiler of a double-heater boiling system and then enter an external heater for heating.
The material heating process is an improvement based on the original heating process, is simple and convenient in process, does not need to change the original process greatly, and is convenient and efficient.
Drawings
Fig. 1 is a schematic structural view of a dual heater boiling system of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the dual heater boiler system 100 of the present invention comprises a boiler 1, an inner heater 2 provided inside the boiler 1, and an outer heater 3 provided outside the boiler 1.
The boiler 1 has a body outlet 4, and the external heater 3 has a heating body 31 and an external heating feed inlet 36 communicating with the heating body 31, the body outlet 4 and the external heating feed inlet 36 being in communication via a conduit so that material (e.g. wort) can flow from the boiler 1 into the external heater 3. The volume indicator is arranged inside the pot 1, wort flows from the last device (e.g. the gelatinization pot) into the pot 1, when it is determined that the wort entering the pot is high, e.g. that the pot of 100m 3 already contains 80m 3 wort, which can then be heated by the inner heater 2 inside the pot 1. When the wort volume in the boiler is small, for example, a 100m 3 boiler contains only 20m 3 wort, the wort level does not reach the level of the inner heater 2, so that the wort cannot be in sufficient contact with the inner heater 2. In this case, wort needs to be fed to the external heater 3 for heating, thereby preventing the problem that wort cannot be heated in the boiler 1 due to insufficient wort quantity.
The external heater 3 has an external heating outlet 33 which communicates with the heating body 31, the external heating outlet 33 being in communication with the boiler 1. Specifically, the external heating outlet 33 is communicated with the boiler 1 through an external heating outlet pipe 34, and an external heating outlet valve 37 can be arranged on the external heating outlet pipe 34 to control the outflow of wort. A shower head 35 is arranged in the upper part of the boiler 1, for example at the end of the externally heated discharge pipe 34 located in the boiler 1, a shower head 35 is provided for the tapping. On the one hand, the external heater 3 can heat only a small portion of wort at a time, and when the amount of wort is larger than the amount that the external heater 3 can accommodate, it is necessary to heat the whole wort to a predetermined state by circulating the wort between the external heater 3 and the boiler 1. In addition, wort itself often needs to be heated several times by means of cyclic heating to reach a predetermined temperature and evaporation. The external heating feed port 36 and the external heating discharge port 33 of the external heater are respectively communicated with the boiler body discharge port 4 of the boiler 1 and the upper part of the boiler 1, and the circulation of wort between the boiler 1 and the external heater 3 is completed by setting a valve switch. On the other hand, wort heated by the external heater 3 is not completely processed yet, and thus it is required to be introduced into the boiler 1 for other processes. The evaporation capacity of the wort heated by the external heater 3 is low, so that the spray header 35 is arranged to increase the contact area of the gas and the liquid when the wort is introduced into the boiler 1, thereby increasing the evaporation capacity.
In this embodiment, the external heater 3 is simple in arrangement and can be improved on the basis of the existing structure. The external heater 3 is connected in parallel on the boiler 1 and is connected with a valve through a pipeline, so that the prior equipment and the prior program do not need to be changed excessively, and the cost is reduced.
With continued reference to fig. 1, the heating body 31 and the external heating feed port 36 are in communication via a pan body discharge pipe 44, and an external heating feed valve 41 is disposed between the external heating feed port 36 and the pan body discharge pipe 44, the external heating feed valve 41 being disposed, for example, on an external heating feed pipe 40 branching from the pan body discharge pipe 44. When the external heating feed valve 41 is opened, wort in the boiler 1 flows into the external heating feed pipe 40 via the boiler body discharge pipe 44 and into the heating body 31. .
Further, the dual heater boiling system further comprises a discharge valve 43 communicated with the boiler body discharge pipe 44, namely, the discharge valve 43 is arranged at the extension section of the boiler discharge pipe 44 and is communicated with external equipment of the dual heater boiling system, and when the discharge valve 43 is opened, materials in the boiler discharge pipe 44 can be led to the external equipment. The external device is, for example, a device unit which is brought to the next stage, i.e. the device unit of the further stage of the pot according to the invention. The copper spout 44 of this embodiment is modified with respect to the existing spout by extending two branches, one being the discharge pipe 42 for discharging wort to the next equipment unit and the other being the external heating feed pipe 40 to the external heater 3. The wort in the boiler 1 can be controlled to be discharged or enter the external heater 3 for processing by the on-off of the external heating feeding valve 41 and the discharging valve 43.
In addition, the dual heater boiling system 100 further includes an external heater exhaust port 51 connected to the external heater 3, and an external heater condensing water port 52 connected to the external heater 3. The external heater exhaust port 51 is used for decompressing the external heater 3, so as to prevent the excessive pressure in the external heater 3 caused by heating steam. The external heater condensate port 52 is used to drain condensate.
The dual heater boiler system 100 further comprises steam input means for communicating steam with the inner heater 2 and the outer heater 3, which steam input means likewise can branch off in two paths, one leading to the inner heater 2 in the boiler 1 and the other communicating to the outer heating steam inlet 32 via the outer heating steam input pipe 6. The steam input device is used for supplementing steam to the inner heater 2 and the outer heater 3 so as to ensure timely supplementation of steam medium in the inner heater 2 and the outer heater 3 and ensure heat exchange effect. The embodiment can also control the steam to enter the inner heater 2 or the outer heater 3 through the on-off of the valve. Additionally, the dual heater boiling system 100 also includes a drain 7 connected to the inner heater 2. The sewage discharge pipe 7 is used for discharging impurity sewage and can be used as an outlet of waste gas.
The following description is directed to the operational flow of the dual heater boiling system 100 of the above-described embodiment. First the wort from the previous plant enters the boiler, and when external heating of the wort is required, the boiler body outlet valve 45, the external heating inlet valve 41 and the external heating outlet valve 37 are in an open state and the discharge 42 is in a closed state. The wort enters the heating body 31 through the pot body discharging pipe 44, steam serving as a heating source enters the external heater 3 from the external heating steam input pipe 6 to heat the wort, and the heated wort is discharged back into the pot 1 from the external heating discharging pipe 34, so that the wort is circularly heated and water is evaporated. After the required concentration is reached and the rest of the treatment process is completed, the externally heated feeding valve 41 is closed, the discharging valve 43 is opened, and the wort enters the next equipment unit for subsequent treatment.
According to the double-heater boiling system 100, the inner heater 2 and the outer heater 3 are arranged, so that the inner heater 2 is used for processing when more materials are in the boiler 1, and the outer heater 3 is used for processing materials when less materials are in the boiler 1, so that the operation cost can be reduced, and meanwhile, the double-heater boiling system can be modified on the basis of the existing boiling system, the modification cost of enterprises is reduced, and meanwhile, the process requirement is met.
The invention also provides a material heating process, which adopts the double-heater boiling system in each embodiment to heat and boil the material. In the use of the dual heater boiling system of the present invention, wort from the previous plant is first fed entirely into the boiler 1 and then fed to the external heater for heating. This is because, although the wort needs to be treated by means of external heating, the amount of wort that can be treated by the external heater per heating is small, and the wort from the previous stage of the pot is for example located in the gelatinization pot, and if the wort does not go all the way into the pot but reaches the external heater directly, there is still wort remaining in the gelatinization pot. The whole wort is firstly transferred from the gelatinization pot to the middle boiling pot for storage, so that the gelatinization pot can be emptied as soon as possible, and the wort at the last stage (such as a saccharification pot) of the gelatinization pot can enter the gelatinization pot for treatment as soon as possible, thereby saving the time in the treatment flow.
The above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention.
Claims (6)
1. A dual heater boiling system, characterized by: the double-heater boiling system comprises a boiling pot, an inner heater arranged in the boiling pot, and an outer heater arranged outside the boiling pot, wherein the boiling pot is provided with a pot body discharge hole, the inside of the boiling pot is provided with a volume indicating device, the outer heater is provided with a heating body and an outer heating feed hole communicated with the heating body, the heating body discharge hole and the outer heating feed hole are communicated through a pot body discharge pipe, the pot body discharge pipe extends to form two branches, one branch is a discharge pipe for discharging wort to the next equipment unit, the other branch is an outer heating feed pipe flowing to the outer heater, an outer heating feed valve is arranged between the outer heating feed hole and the pot body discharge pipe, the outer heating feed valve is arranged on the outer heating feed pipe, when the outer heating feed valve is opened, wort in the boiling pot flows into the external heating feed pipe through the pot body discharge pipe and enters the heating body, the external heater is provided with an external heating discharge port communicated with the heating body, the external heating discharge port is communicated with the boiling pot through the external heating discharge pipe, an external heating discharge valve is arranged on the external heating discharge pipe to control the outflow of wort, one end of the external heating discharge pipe positioned in the boiling pot is provided with a spray head for discharging, the double-heater boiling system further comprises a pot body discharge valve communicated with the pot body discharge pipe, the double-heater boiling system further comprises a discharge valve communicated with the pot body discharge pipe, the discharge valve is communicated with external equipment of the double-heater boiling system, when the discharge valve is opened, materials in the boiling pot can be led to the external equipment, the double-heater boiling system further comprises a steam input device which is used for being connected with the inner heater and the outer heater to be communicated with steam, the steam input device branches into two paths, one path is communicated with the inner heater in the boiling pot, the other path is communicated with the outer heating steam inlet port through the outer heating steam input pipe, the steam input device is used for supplementing steam for the inner heater and the outer heater, wort from the previous device enters the boiling pot, when the wort needs to be heated externally, the pot body discharge valve, the outer heating feed valve and the outer heating discharge valve are in an open state, the discharge pipe is in a closed state, the wort enters the heating body through the pot body discharge pipe, the heated wort is discharged back into the boiling pot from the outer heating discharge pipe, the wort is heated circularly, after the required concentration is reached and the rest treatment process is completed, the outer heating feed valve is closed, and the discharge valve is opened and enters the next device unit.
2. A dual heater boiling system according to claim 1, wherein: the dual heater boiling system further includes an external heater vent connected to the external heater for venting the external heater.
3. A dual heater boiling system according to claim 1, wherein: the dual heater boiling system further includes an external heater condensate water port connected to the external heater for draining condensate water.
4. A dual heater boiling system according to claim 1, wherein: the dual heater boiling system further comprises a drain connected to the inner heater.
5. A process for heating a material, wherein the material is heated and boiled using a dual heater boiling system as claimed in any one of claims 1 to 4.
6. The process of claim 5, wherein material is heated by entering the boiler and then entering the external heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911140911.3A CN110713870B (en) | 2019-11-20 | 2019-11-20 | Double-heater boiling system and material heating process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911140911.3A CN110713870B (en) | 2019-11-20 | 2019-11-20 | Double-heater boiling system and material heating process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110713870A CN110713870A (en) | 2020-01-21 |
| CN110713870B true CN110713870B (en) | 2024-04-19 |
Family
ID=69216224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911140911.3A Active CN110713870B (en) | 2019-11-20 | 2019-11-20 | Double-heater boiling system and material heating process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110713870B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114395451A (en) * | 2021-12-30 | 2022-04-26 | 安徽华艺不锈钢容器有限公司 | Steam heating system for heater zone in a boiling pot |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101619277A (en) * | 2009-08-06 | 2010-01-06 | 宁波沪港食品机械制造有限公司 | Saccharifying device for beer |
| CN101709249A (en) * | 2009-11-13 | 2010-05-19 | 宁波沪港食品机械制造有限公司 | Saccharifying wort cooker and beer saccharifying device using same |
| CN104629968A (en) * | 2015-03-05 | 2015-05-20 | 佛山市丰川节能科技有限公司 | Wort boiling method capable of recycling secondary steam and system using wort boiling method |
| CN204569884U (en) * | 2015-03-05 | 2015-08-19 | 佛山市丰川节能科技有限公司 | A kind of Wort boiling system of reusable edible secondary steam |
| CN109423378A (en) * | 2017-09-01 | 2019-03-05 | 宁波乐惠国际工程装备股份有限公司 | The method and device thereof of Wort boiling in brewing |
| CN211311416U (en) * | 2019-11-20 | 2020-08-21 | 宁波乐惠国际工程装备股份有限公司 | Dual heater boiling system |
-
2019
- 2019-11-20 CN CN201911140911.3A patent/CN110713870B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101619277A (en) * | 2009-08-06 | 2010-01-06 | 宁波沪港食品机械制造有限公司 | Saccharifying device for beer |
| CN101709249A (en) * | 2009-11-13 | 2010-05-19 | 宁波沪港食品机械制造有限公司 | Saccharifying wort cooker and beer saccharifying device using same |
| CN104629968A (en) * | 2015-03-05 | 2015-05-20 | 佛山市丰川节能科技有限公司 | Wort boiling method capable of recycling secondary steam and system using wort boiling method |
| CN204569884U (en) * | 2015-03-05 | 2015-08-19 | 佛山市丰川节能科技有限公司 | A kind of Wort boiling system of reusable edible secondary steam |
| CN109423378A (en) * | 2017-09-01 | 2019-03-05 | 宁波乐惠国际工程装备股份有限公司 | The method and device thereof of Wort boiling in brewing |
| CN211311416U (en) * | 2019-11-20 | 2020-08-21 | 宁波乐惠国际工程装备股份有限公司 | Dual heater boiling system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110713870A (en) | 2020-01-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207361977U (en) | A kind of industry high-salt wastewater evaporative crystallization Zero discharging system | |
| CN110713870B (en) | Double-heater boiling system and material heating process | |
| CN113963833B (en) | Heat pump evaporation treatment system and method for radioactive waste liquid treatment | |
| CN211311416U (en) | Dual heater boiling system | |
| CN202822811U (en) | Low-temperature vacuum concentration machine set of integration heat pump | |
| CN203886205U (en) | Low-temperature concentrating device | |
| CN204676061U (en) | A kind of beer instantaneous sterilization device | |
| CN108504525A (en) | Water installations are looked in brewed spirit automation up and down | |
| CN205088082U (en) | Sewage sludge treatment device | |
| CN212356615U (en) | Potato waste water evaporation equipment | |
| CN104819446A (en) | Energy-saving steam regeneration system and method | |
| CN202898063U (en) | Continuous biological waste liquor inactivation system | |
| CN212832917U (en) | Flue gas desulfurization waste water evaporation equipment | |
| CN209128080U (en) | The dephosphorization apparatus of tetramethylol chloride evaporation condensed water | |
| CN210065232U (en) | Integrated equipment for treating chemical nickel plating waste liquid | |
| CN107596715A (en) | A kind of connection in series-parallel multiple-effect condensation technology | |
| CN216169994U (en) | Honey processing is with two jar vacuum concentration devices of dual-effect | |
| CN106241922A (en) | A kind of biological wastewater inactivation pipe-line system | |
| CN216169995U (en) | Honey processing is with two jar vacuum concentration devices of dual-effect | |
| CN201530882U (en) | Water bath slot and oil solution deployment tank heating device | |
| CN206666169U (en) | A kind of sewage-treatment plant | |
| CN206793066U (en) | Sugared four-effect evaporation apparatus control system | |
| CN204678301U (en) | A kind of steam regeneration energy conserving system | |
| CN216571571U (en) | Double-effect evaporation concentration system | |
| CN114307208B (en) | Liquid sugar six-effect concentration continuous elimination system and method for carrying out liquid sugar concentration continuous elimination by utilizing same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |