CN101619277B - Saccharifying device for beer - Google Patents

Saccharifying device for beer Download PDF

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Publication number
CN101619277B
CN101619277B CN 200910100993 CN200910100993A CN101619277B CN 101619277 B CN101619277 B CN 101619277B CN 200910100993 CN200910100993 CN 200910100993 CN 200910100993 A CN200910100993 A CN 200910100993A CN 101619277 B CN101619277 B CN 101619277B
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saccharification
boiling pot
saccharification boiling
filter vat
wheat juice
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CN101619277A (en
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戴晓勇
张竹叶
孙光辉
周东来
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NINGBO HGM FOOD MACHINERY CO Ltd
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NINGBO HGM FOOD MACHINERY CO Ltd
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Abstract

The invention discloses a saccharifying device for beer, comprising a malt crusher, a filter groove and a swirl sedimentation groove, wherein a material circulation channel consisting of a centrifugal pump of the filter groove and a pipeline of the filter groove is arranged outside the filter groove. The saccharifying device for the beer is characterized in that two saccharification wort kettles are connected in parallel between the malt crusher and the filter groove, thereby a material channel from the malt crusher to the filter groove by passing through the saccharification wort kettles is formed; meanwhile, the two saccharification wort kettles are also connected in parallel between the filter groove and the swirl sedimentation groove, thereby a material channel from the filter groove to the swirl sedimentation groove by passing through the saccharification wort kettles is formed; in addition, each saccharification wort kettle is provided with a steam jacket, and an inside heater and a boiler bottom stirrer are arranged in each saccharification wort kettle. The device is suitable for saccharification in middle and small breweries, has higher production efficiency than equipment of a beer house and lower cost than large-scale brewery type saccharifying equipment, and is simple to control and operate.

Description

A kind of saccharifying device for beer
Technical field
The present invention relates to the brewage field, particularly the saccharifying device for beer of a kind of middle-size and small-size Brewery and beer bierstube.
Background technology
Saccharification is an important ring of beer production, and correspondingly, saccharifying device for beer is the visual plant in the beer production equipment.
At present, saccharifying device for beer mainly contains two classes, and the one, the equipment that large-scale Brewery is used, the 2nd, the micromodule equipment that beer bierstube is used.Large-scale Brewery, normal operation also claims three pot of two trough pattern by the five device formula saccharification apparatus that brew kettle, filter vat, temporary tank, boiling pot, cyclone sediment groove form.Its advantage is highly efficient in productivity, and twenty four hours can be finished eight order of classes or grades at school saccharification tasks.But its price is high, and occupation area of equipment is large, requires control accurately, complicated operation, and power consumption is large, obviously is not suitable for middle-size and small-size Brewery and uses.And both at home and abroad in all beer bierstube, the sacchariferous equipment of its use have three device formulas or two device formulas minute, general every order of classes or grades at school required time is about 8 hours.That is to say and within the working hour of every day, can only finish an order of classes or grades at school saccharification task, want to improve output, finish two order of classes or grades at school saccharification tasks, can only realize by working overtime, but this meeting so that production cost improve.This equipment is used for the middle-size and small-size factory inefficiency that obviously seems.
Summary of the invention
Technical problem to be solved by this invention is the present situation for prior art, and a kind of sacchariferous equipment that is applicable to middle-size and small-size Brewery is provided, and its production efficiency is higher than beer bierstube's equipment, and price is lower than large-scale brew-house formula sacchariferous equipment, and control and simple to operate.
The present invention solves the problems of the technologies described above the technical scheme that adopts: saccharifying device for beer of the present invention, have malt mill, filter vat and cyclone sediment groove, filter vat is provided with the Matter Transfer passage that is made of filter vat impeller pump and pipeline outward, it is characterized in that being parallel with between described malt mill and the filter vat two saccharification boiling pots, thereby form from malt mill through the material channel of saccharification boiling pot to filter vat; Simultaneously, these two saccharification boiling pots also are parallel between described filter vat and the cyclone sediment groove, thereby form the inherent filtration groove through the material channel of saccharification boiling pot to the cyclone sediment groove; And the saccharification boiling pot is provided with steam jacket, is provided with internal heater and the bottom of a pan agitator in the saccharification boiling pot.
Described two saccharification boiling pots share a saccharification boiling pot impeller pump, this saccharification boiling pot impeller pump is between described saccharification boiling pot and described filter vat, this saccharification boiling pot impeller pump is also between described saccharification boiling pot and described cyclone sediment groove, to be used for that material in the saccharification boiling pot is pumped into described filter vat or described cyclone sediment groove simultaneously.
Described filter vat is connected with described saccharification boiling pot behind described filter vat impeller pump again, that is to say, described filter vat impeller pump not only is used for the Matter Transfer of material in the filter vat but also is used for material in the filter vat is pumped into described saccharification boiling pot.
For sake of convenience, below two saccharification boiling pots are called a saccharification boiling pot and No. two saccharification boiling pots.
General flow of the present invention is: first batch of Fructus Hordei Germinatus is in saccharification boiling pot after the saccharification, and the converted mash in saccharification boiling pot enters filter vat via brew kettle impeller pump and pipeline valve; Filtering completely through filter pocket, wheat juice enters the saccharification boiling pot No. two via filter vat impeller pump and pipeline valve; Wheat juice enters the cyclone sediment groove via brew kettle impeller pump and pipeline valve after being boiled by No. two saccharification boiling pan boilings; Wheat juice precipitates in the cyclone sediment groove by entered the interchanger cooling by cyclone sediment groove impeller pump and pipeline valve; Remove fermentation plant after the cooling of wheat juice.
Second batch of Fructus Hordei Germinatus is fit to the period after without material and enters wherein saccharification in saccharification boiling pot, the converted mash after the saccharification in saccharification boiling pot enters filter vat via brew kettle impeller pump and pipeline valve; The wheat juice that filter out this moment can not enter the saccharification boiling pot No. two, and No. two the saccharification boiling pot accounts for pot by first batch of wheat juice; Filtering completely through filter pocket, wheat juice enters the saccharification boiling pot No. one via filter vat impeller pump and pipeline valve; Wheat juice enters the cyclone sediment groove via brew kettle impeller pump and pipeline valve after being boiled by a saccharification boiling pan boiling; Wheat juice precipitates in the cyclone sediment groove by entered the interchanger cooling by cyclone sediment groove impeller pump and pipeline valve; Remove fermentation plant after the cooling of wheat juice.
The three/four batch of Fructus Hordei Germinatus is finished saccharification in No. two saccharification boiling pots, its step is identical with the first/two batch.
Finish the saccharification of other batch, the step above repeating gets final product; Simultaneously the first/two batch also can be since No. two saccharification boiling pots, the three/four batch of Fructus Hordei Germinatus is from a saccharification boiling pot.
Below only be general flow, can be adjusted as the case may be fully in actual the use, complete such as above-mentioned first batch of wort filtration after, also still boil in saccharification boiling pot of blowback.
In sum, the present invention by internal heater is set in the saccharification boiling pot, pot arranges steam jacket, thereby make the saccharification boiling pot both can be used for the saccharification of Fructus Hordei Germinatus wine with dregs, can be used for again the boiling of the converted mash after the filtration treatment, thereby saccharification boiling pot namely has the in the past function of brew kettle and two pots of boiling pot simultaneously.Simultaneously, being arranged in parallel of two saccharification boiling pots, the facility investment that has saved temporary tank, two saccharification boiling pots can be according to practical condition, are used for flexibly saccharification and boil, it is very flexible that complete assembly seems, and, can carry out incessantly multiple batches of wort processing, for existing beer bierstube same device, greatly improve production efficiency, can adapt to the saccharification task of different batches every day.In addition, also overcome the temporary some shortcomings of bringing of wheat juice: 1, converted mash need not to keep in temporary tank, boils but directly enter in the saccharification boiling pot, thereby has saved the time, improve efficient, also avoided to affect because of oxidation in the temporary process problem of wort quality; 2, avoided energy charge in the temporary process.In addition, a pump of saccharification boiling pot impeller pump and filter vat impeller pump is multiplex among the present invention, has also simplified the structure of whole device, has reduced cost.In a word, beer device of the present invention have that production efficiency height, cost are low, the control advantage such as flexibly easy, simple to operate.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Embodiment
Embodiment is described in further detail the present invention below in conjunction with accompanying drawing.
Embodiment
As shown in Figure 1, the present embodiment saccharifying device for beer, it has malt mill 1, filter vat 5 and cyclone sediment groove 7, the filter vat 5 outer Matter Transfer passages that consisted of by filter vat impeller pump 6 and pipeline that are provided with, be parallel with two saccharification boiling pots 2,3 between malt mill 1 and the filter vat 5, thereby form from malt mill 1 through saccharification boiling pot 2,3 material channels to filter vat 5; Simultaneously, these two saccharification boiling pots 2,3 also are parallel between filter vat 5 and the cyclone sediment groove 7, thereby form inherent filtration groove 5 through saccharification boiling pot 2,3 material channels to cyclone sediment groove 7; And the saccharification boiling pot is provided with steam jacket, is provided with internal heater and the bottom of a pan agitator in the saccharification boiling pot.Described two saccharification boiling pots share a saccharification boiling pot impeller pump 4, this saccharification boiling pot impeller pump 4 is between saccharification boiling pot and filter vat 5, this saccharification boiling pot impeller pump 4 is also between saccharification boiling pot and cyclone sediment groove 7, to be used for that material in the saccharification boiling pot is pumped into filter vat 5 or cyclone sediment groove 7 simultaneously.Be connected with the saccharification boiling pot again behind the described filter vat 5 process filter pocket impeller pumps 6, that is to say that filter vat impeller pump 6 not only is used for the Matter Transfer of filter vat 5 interior materials but also is used for filter vat 5 interior materials are pumped into the saccharification boiling pot.
Particularly, as shown in Figure 1, the present embodiment saccharifying device for beer, it comprises 1, number saccharification boiling pot 2 of malt mill, is used for carrying a saccharification boiling pot Fructus Hordei Germinatus wine with dregs of Fructus Hordei Germinatus wine with dregs to carry valve 1-1 to a saccharification boiling pot 2; No. two saccharification boiling pots 3 are used for carrying No. two saccharification boiling pot Fructus Hordei Germinatus wine with dregs of Fructus Hordei Germinatus wine with dregs to carry valve 1-2 to No. two saccharification boiling pots 3; A saccharification boiling pot internal heater 2-1, a saccharification boiling drum body steam jacket 2-2, a saccharification boiling pot the bottom of a pan steam jacket 2-3, No. one 2-4, a saccharification boiling pot converted mash outlet valve 2-5 are stirred in the saccharification boiling pot the bottom of a pan; No. two saccharification boiling pot internal heater 3-1, No. two saccharification boiling drum body steam jacket 3-2, No. two saccharification boiling pot the bottom of a pan steam jacket 3-3, No. two 3-4, No. two saccharification boiling pot converted mash outlet valve 3-5 are stirred in the saccharification boiling pot the bottom of a pan; Saccharification boiling pot impeller pump 4, converted mash imported valve 4-2, rotational flow inlet valve 4-1; Filter vat 5 is washed poor hot water inlet valve 5-1, washes poor device 5-2, ploughs poor device 5-3, goes out grain mouthful 5-4, arranges poor device 5-5; Filter vat impeller pump 6, wheat juice refluxing opening valve 6-1 is used for to No. two saccharification boiling pot wheat juice import 6-2 of No. two saccharification boiling pot 3 conveying wheat juice, is used for to a saccharification boiling pot wheat juice import 6-3 of saccharification boiling pot 2 conveying wheat juice; Cyclone sediment groove 7, upper wheat juice outlet 7-1, lower wheat juice outlet 7-2; Cyclone sediment groove impeller pump 8; Plate-type heat exchanger 9, wheat juice import 9-3, wheat juice outlet 9-4, hot water outlet 9-2, frozen water imported valve 9-1.
The embodiment of first batch of wheat juice:
After Fructus Hordei Germinatus is pulverized in malt mill 1, and the hot water mixing, the Fructus Hordei Germinatus wine with dregs carries valve 1-1 to enter saccharification boiling pot 2 No. one by a saccharification boiling pot Fructus Hordei Germinatus wine with dregs; Successively open the steam of a saccharification boiling pot the bottom of a pan chuck 2-3 and a saccharification boiling drum body chuck 2-2, be heated to successively different temperature and insulation according to Mashing process, any chuck is opened steam and is just opened saccharification boiling pot the bottom of a pan stirring 2-4 No. one therebetween; After saccharification was finished, converted mash entered filter vat 5 by saccharification boiling pot converted mash outlet valve 2-5, saccharification boiling pot impeller pump 4 and a converted mash imported valve 4-2 and filters; Converted mash leaves standstill for some time in filter vat 5 after, open filter vat impeller pump 6, wheat juice flows at filter vat 5 internal recycle by wheat juice refluxing opening valve 6-1, by the time close wheat juice refluxing opening valve 6-1 behind the wort clarification, open saccharification boiling pot wheat juice import 6-2 No. two, wheat juice is pumped into saccharification boiling pot 3 No. two.Then open and wash poor hot water inlet valve 5-1, wash grain by washing poor device 5-2, wash poor wheat juice and pump into equally saccharification boiling pot 3 No. two.During whole filtration, plough poor device 5-3 and need to open and stop according to filtration process, arrange grain by arranging poor device 5-5 and going out grain mouth 5-4 after the filtration end; Open saccharification boiling pot internal heater 3-1 steam heating No. two, all wheat juice boil in No. two saccharification boiling pots 3; Wheat juice after boiling by No. two saccharification boiling pot converted mash outlet valve 3-5, saccharification boiling pot impeller pump 4, rotational flow inlet valve 4-1, enter cyclone sediment groove 7, after for some time, cyclone sediment finishes wheat juice in cyclone sediment groove 7; After cyclone sediment finished, wheat juice entered plate-type heat exchanger 9 interior coolings by upper wheat juice outlet valve 7-1, lower wheat juice outlet valve 7-2, cyclone sediment groove impeller pump 8 and wheat juice import 9-3; Frozen water enters plate-type heat exchanger 9 by frozen water imported valve 9-1, and discharges by hot water outlet 9-2 after the heat exchange of wheat juice, and the wheat juice after being cooled removes fermentation plant by wheat juice outlet 9-4.
The embodiment of second batch of wheat juice:
After Fructus Hordei Germinatus is pulverized in malt mill 1, and the hot water mixing, the Fructus Hordei Germinatus wine with dregs carries valve 1-1 to enter saccharification boiling pot 2 No. one by a saccharification boiling pot Fructus Hordei Germinatus wine with dregs; Successively open the steam of a saccharification boiling pot the bottom of a pan chuck 2-3 and a saccharification boiling drum body chuck 2-2, be heated to successively different temperature and insulation according to Mashing process, any chuck is opened steam and is just opened saccharification boiling pot the bottom of a pan stirring 2-4 No. one therebetween; After saccharification was finished, converted mash entered filter vat 5 by saccharification boiling pot converted mash outlet valve 2-5, saccharification boiling pot impeller pump 4 and a converted mash imported valve 4-2 and filters; Converted mash leaves standstill for some time in filter vat 5 after, open filter vat impeller pump 6, wheat juice flows at the filter vat internal recycle by wheat juice refluxing opening valve 6-1, by the time close wheat juice refluxing opening valve 6-1 behind the wort clarification, open saccharification boiling pot wheat juice import 6-3 No. one, wheat juice is pumped into saccharification boiling pot 2 No. one.Then open and wash poor hot water inlet valve 5-1, wash grain by washing poor device 5-2, wash poor wheat juice and pump into equally saccharification boiling pot 2 No. one.During whole filtration, plough poor device 5-3 and need to open and stop according to filtration process, arrange grain by arranging poor device 5-5 and going out grain mouth 5-4 after the filtration end; Open saccharification boiling pot internal heater 2-1 steam heating No. one, all wheat juice boil in a saccharification boiling pot 2; Wheat juice after boiling enters cyclone sediment groove 7 by saccharification boiling pot converted mash outlet valve 2-5, saccharification boiling pot impeller pump 4, a rotational flow inlet valve 4-1, and after for some time, cyclone sediment finishes wheat juice in cyclone sediment groove 7; After cyclone sediment finished, wheat juice entered plate-type heat exchanger 9 interior coolings by upper wheat juice outlet valve 7-1, lower wheat juice outlet valve 7-2, cyclone sediment groove impeller pump 8 and wheat juice import 9-3; Frozen water enters plate-type heat exchanger 9 by frozen water imported valve 9-1, and discharges by hot water outlet 9-2 after the heat exchange of wheat juice, and the wheat juice after being cooled removes fermentation plant by wheat juice outlet 9-4.
The embodiment of the 3rd batch of wheat juice:
After Fructus Hordei Germinatus is pulverized in malt mill 1, and the hot water mixing, the Fructus Hordei Germinatus wine with dregs carries valve 1-2 to enter saccharification boiling pot 3 No. two by No. two saccharification boiling pot Fructus Hordei Germinatus wine with dregs; Successively open the steam of No. two saccharification boiling pot the bottom of a pan chuck 3-3 and a saccharification boiling drum body chuck 3-2, be heated to successively different temperature and insulation according to Mashing process, any chuck is opened steam and is just opened saccharification boiling pot the bottom of a pan stirring 3-4 No. one therebetween; After saccharification was finished, converted mash entered filter vat 5 by No. two saccharification boiling pot converted mash outlet valve 3-5, saccharification boiling pot impeller pump 4 and converted mash imported valve 4-2 and filters; Converted mash leaves standstill for some time in filter vat 5 after, open filter vat impeller pump 6, wheat juice flows at the filter vat internal recycle by wheat juice refluxing opening valve 6-1, by the time close wheat juice refluxing opening valve 6-1 behind the wort clarification, open saccharification boiling pot wheat juice import 6-3 No. one, wheat juice is pumped into saccharification boiling pot 2 No. one.Then open and wash poor hot water inlet valve 5-1, wash grain by washing poor device 5-2, wash poor wheat juice and pump into equally saccharification boiling pot 2 No. one.During whole filtration, plough poor device 5-3 and need to open and stop according to filtration process, arrange grain by arranging poor device 5-5 and going out grain mouth 5-4 after the filtration end; Open saccharification boiling pot internal heater 2-1 steam heating No. one, all wheat juice boil in a saccharification boiling pot 2; Wheat juice after boiling enters cyclone sediment groove 7 by saccharification boiling pot converted mash outlet valve 2-5, saccharification boiling pot impeller pump 4, a rotational flow inlet valve 4-1, and after for some time, cyclone sediment finishes wheat juice in cyclone sediment groove 7; After cyclone sediment finished, wheat juice entered plate-type heat exchanger 9 interior coolings by upper wheat juice outlet valve 7-1, lower wheat juice outlet valve 7-2, cyclone sediment groove impeller pump 8 and wheat juice import 9-3; Frozen water enters plate-type heat exchanger 9 by frozen water imported valve 9-1, and discharges by hot water outlet 9-2 after the heat exchange of wheat juice, and the wheat juice after being cooled removes fermentation plant by wheat juice outlet 9-4.
The embodiment of the 4th batch of wheat juice:
After Fructus Hordei Germinatus is pulverized in malt mill 1, and the hot water mixing, the Fructus Hordei Germinatus wine with dregs carries valve 1-2 to enter saccharification boiling pot 3 No. two by No. two saccharification boiling pot Fructus Hordei Germinatus wine with dregs; Successively open the steam of No. two saccharification boiling pot the bottom of a pan chuck 3-3 and No. two saccharification boiling drum body chuck 3-2, be heated to successively different temperature and insulation according to Mashing process, any chuck is opened steam and is just opened saccharification boiling pot thes bottom of a pan stirring 3-4 No. two therebetween; After saccharification was finished, converted mash entered filter vat 5 by No. two saccharification boiling pot converted mash outlet valve 3-5, saccharification boiling pot impeller pump 4 and converted mash imported valve 4-2 and filters; Converted mash leaves standstill for some time in filter vat 5 after, open filter vat impeller pump 6, wheat juice flows at the filter vat internal recycle by wheat juice refluxing opening valve 6-1, by the time close wheat juice refluxing opening valve 6-1 behind the wort clarification, open saccharification boiling pot wheat juice import 6-2 No. two, wheat juice is pumped into saccharification boiling pot 3 No. two.Then open and wash poor hot water inlet valve 5-1, wash grain by washing poor device 5-2, wash poor wheat juice and pump into equally saccharification boiling pot 3 No. two.During whole filtration, plough poor device 5-3 and need to open and stop according to filtration process, arrange grain by arranging poor device 5-5 and going out grain mouth 5-4 after the filtration end; Open saccharification boiling pot internal heater 3-1 steam heating No. two, all wheat juice boil in No. two saccharification boiling pots 3; Wheat juice after boiling enters cyclone sediment groove 7 by No. two saccharification boiling pot converted mash outlet valve 3-5, saccharification boiling pot impeller pump 4, rotational flow inlet valve 4-1, and after for some time, cyclone sediment finishes wheat juice in cyclone sediment groove 7; After cyclone sediment finished, wheat juice entered plate-type heat exchanger 9 interior coolings by upper wheat juice outlet valve 7-1, lower wheat juice outlet valve 7-2, cyclone sediment groove impeller pump 8 and wheat juice import 9-3; Frozen water enters plate-type heat exchanger 9 by frozen water imported valve 9-1, and discharges by hot water outlet 9-2 after the heat exchange of wheat juice, and the wheat juice after being cooled removes fermentation plant by wheat juice outlet 9-4.
Want to finish other more multiple batches of saccharification task, batch getting final product above repeating.Can find out also that from top first batch of wheat juice also can be first since No. two saccharification boiling pots 3, it is very flexible that whole system seems, efficient is high, can adapt to the saccharification task of the different batches of every day.

Claims (3)

1. saccharifying device for beer, have malt mill, filter vat and cyclone sediment groove, filter vat is provided with the Matter Transfer passage that is made of filter vat impeller pump and pipeline outward, it is characterized in that being parallel with between described malt mill and the filter vat two saccharification boiling pots, thereby form from malt mill through the material channel of saccharification boiling pot to filter vat; Simultaneously, these two saccharification boiling pots also are parallel between described filter vat and the cyclone sediment groove, thereby form the inherent filtration groove through the material channel of saccharification boiling pot to the cyclone sediment groove; And the saccharification boiling pot is provided with steam jacket, is provided with internal heater and the bottom of a pan agitator in the saccharification boiling pot.
2. saccharifying device for beer according to claim 1, it is characterized in that described two saccharification boiling pots share a saccharification boiling pot impeller pump, this saccharification boiling pot impeller pump is between described saccharification boiling pot and described filter vat, this saccharification boiling pot impeller pump is also between described saccharification boiling pot and described cyclone sediment groove, to be used for that material in the saccharification boiling pot is pumped into described filter vat or described cyclone sediment groove simultaneously.
3. saccharifying device for beer according to claim 1 and 2, it is characterized in that described filter vat is connected with described saccharification boiling pot again behind described filter vat impeller pump, that is to say that described filter vat impeller pump not only is used for the Matter Transfer of material in the filter vat but also is used for material in the filter vat is pumped into described saccharification boiling pot.
CN 200910100993 2009-08-06 2009-08-06 Saccharifying device for beer Active CN101619277B (en)

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CN108148695A (en) * 2016-12-05 2018-06-12 宁波乐惠国际工程装备股份有限公司 Combined type craft beer factory
CN112808680B (en) * 2019-11-15 2022-11-01 清华大学 Wear clothing granule defective work recovery system based on fluidized bed
CN110713870B (en) * 2019-11-20 2024-04-19 宁波乐惠国际工程装备股份有限公司 Double-heater boiling system and material heating process
DE102020128913A1 (en) * 2020-11-03 2022-05-05 ZIEMANN HOLVRIEKA GmbH Method and device for producing or treating a wort and corresponding use
CN114369507A (en) * 2022-01-28 2022-04-19 中国轻工业广州工程有限公司 Automatic control system and method for brewing beer saccharification process

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