CN216972471U - Automatic control system for saccharification process of refined beer - Google Patents
Automatic control system for saccharification process of refined beer Download PDFInfo
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- CN216972471U CN216972471U CN202220240900.3U CN202220240900U CN216972471U CN 216972471 U CN216972471 U CN 216972471U CN 202220240900 U CN202220240900 U CN 202220240900U CN 216972471 U CN216972471 U CN 216972471U
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Abstract
The utility model provides an automatic control system for a saccharification process of refined beer, which is characterized by comprising a steam generator, a hot water tank, a saccharification pot, a balancer, a boiling pot, a condenser, a fermentation tank and an ice water tank, wherein the steam generator, the hot water tank, the saccharification pot, the balancer, the boiling pot, the condenser and the fermentation tank are sequentially communicated, and the ice water tank is communicated with the condenser; the system also comprises a touch screen, a switch, a PLC, a thermometer, a liquid level meter, a flowmeter, an electric control valve, an electric pump, a stirrer and the like which are connected with the PLC. The utility model also provides an automatic control method for the saccharification process of the brewed beer. By the system and the method, the requirements of miniaturization of the production equipment of the brewed beer, non-occupation of production personnel, intermittent production and stable and standardized quality are met, and the system and the method have the characteristics of miniaturization, individuation, intermittent production, simplicity in operation, high reliability and the like.
Description
Technical Field
The utility model relates to a technology of refined beer brewing, in particular to an automatic control system for a saccharification process of the refined beer brewing.
Background
In recent years, under the situation that the total beer output tends to be saturated, the refined beer serving as a high-end product in the beer market is in a rapid development trend, but the domestic refined beer industry is still in a starting stage, the national standard degree of the refined beer industry is still low, the process technology and brewing equipment of the refined beer industry do not form a uniform admission standard, and the automation degree and the control performance of the refined beer industry are different. Compared with industrial beer, the production of the refined beer mainly has the characteristics of miniaturization, individuation, intermittence, simplification, high reliability and the like.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model aims to provide an automatic control system for the saccharifying process of the brewed beer, which can be matched with the brewing of the brewed beer.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an automatic control system for a saccharification process of refined beer comprises a steam generator, a hot water tank, a saccharification pot, a balancer, a boiling pot, a condenser, a fermentation tank and an ice water tank, wherein the steam generator, the hot water tank, the saccharification pot, the balancer, the boiling pot, the condenser and the fermentation tank are sequentially communicated, and the ice water tank is communicated with the condenser;
a stirrer and a sieve plate lifter are arranged in the saccharification pot;
a hot water pump is arranged between the hot water tank and the saccharification pot, a filter pump is arranged between the balancer and the boiling pot, a wheat juice pump is arranged between the boiling pot and the condenser, and an ice water pump is arranged between the condenser E6 and the ice water tank;
a first liquid level meter, a second liquid level meter and a third liquid level meter are respectively arranged in the hot water tank, the saccharification pot and the boiling pot;
a first thermometer, a second thermometer and a third thermometer are respectively arranged in the hot water tank, the saccharifying pot and the boiling pot; a fourth thermometer is arranged on a pipeline between the condenser and the fermentation tank;
a second flowmeter is arranged between the hot water tank and the saccharification pot, a third flowmeter is arranged between the balancer and the boiling pot, and a fourth flowmeter is arranged between the boiling pot and the condenser;
and the automatic control system also comprises a plurality of electric control valves for controlling the on-off of the water/steam/wort passage, and the electric control valves are arranged on the automatic control system for the saccharification process of the refined beer.
Preferably, the washing system comprises an acid-base barrel, an acid-base pump and a return pipe; the return pipe is connected with a condensed water outlet of the condenser; the acid-alkali barrel is communicated with the hot water tank and the saccharification pot through two cleaning branches after passing through the acid-alkali pump.
Preferably, the system also comprises a touch screen, a switch and a PLC; a thermometer, a liquid level meter, a flow meter and an electric control valve; the hot water pump, the filter pump and the wort pump are all electric pumps;
the touch screen is arranged on a door of the electric cabinet, and the switch and the PLC are arranged in the electric cabinet;
the thermometer, the liquid level meter and the flow meter are connected with the electric cabinet through cables, transmit signals to the PLC, output the signals through the PLC and are connected with the electric control valve, the electric pump, the stirrer and the sieve plate lifter through cables;
the PLC is connected with the touch screen through the switch, and the touch screen realizes centralized display and control of each device and material state through information communication with the PLC.
Preferably, the steam generator is respectively communicated with the hot water tank, the saccharifying pot and the boiling pot;
preferably, the mashing kettle is in communication with the boiling kettle.
Preferably, the pipeline between the boiling pot and the condenser is communicated with a first pipeline communicated with the boiling pot.
The utility model has the beneficial effects that:
through the system, the system meets the requirements of miniaturization of the production equipment of the refined beer, non-occupation of production personnel, intermittent production and stable and standardized quality, has the characteristics of miniaturization, individuation, intermittent production, simplicity in operation, high reliability and the like, realizes the automatic production of the saccharification production process of the refined beer, reduces the labor intensity and cost of workers, promotes the production standardization, and provides a technical basis for the subsequent intelligent production of the refined beer.
Drawings
The utility model is explained in more detail below with reference to the figures and examples.
FIG. 1 is a configuration diagram of an automatic control system for a saccharification process of a fine beer according to the present invention;
FIG. 2 is a flow chart of the process of saccharification measurement and control of the fine brewing beer;
FIG. 3 is a schematic diagram of the saccharification process stage of the automatic control method of the saccharification process of the fine brewing beer;
FIG. 4 is a CIP cleaning process stage schematic diagram of an automatic control method of a saccharification process of a fine brewing beer;
FIG. 5 is a schematic view showing a flow of a mashing process in an automatic control method of a mashing process of a fine beer.
Detailed Description
In order to make the technical problems solved, technical solutions adopted, and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention are described in further detail below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, the automatic control system for the saccharification process of the refined beer comprises a steam generator E1, a hot water tank E2, a saccharification pot E3, a balancer E4, a boiling pot E5, a condenser E6, a fermentation tank E7 and an ice water tank E8, wherein the steam generator E1, the hot water tank E2, the saccharification pot E3, the balancer E4, the boiling pot E5, the condenser E6 and the fermentation tank E7 are communicated in sequence, and the ice water tank E8 is communicated with the condenser. The steam generator E1 is respectively communicated with the hot water tank E2, the saccharifying pot E3 and the boiling pot E5; the mash kettle E3 is in communication with the boiler kettle E5.
A stirrer M1 and a sieve plate hoister M2 are arranged in the saccharifying pot E3;
a hot water pump P1 is arranged between the hot water tank E2 and the saccharifying pot E3, a filter pump P2 is arranged between the balancer E4 and the boiling pot E5, a wheat juice pump P3 is arranged between the boiling pot E5 and the condenser E6, and an ice water pump P4 is arranged between the condenser E6 and the ice water tank E8;
a first liquid level meter LT01, a second liquid level meter LT02 and a third liquid level meter LT03 are respectively arranged in the hot water tank E2, the saccharifying pot E3 and the boiling pot E5;
a first thermometer TE01, a second thermometer TE02 and a third thermometer TE03 are respectively arranged in the hot water tank E2, the saccharifying pot E3 and the boiling pot E5; a fourth thermometer TE04 is arranged on a pipeline between the condenser E6 and the fermentation tank E7;
a second flow meter FT02 is arranged between the hot water tank E2 and the saccharification pot E3, a third flow meter FT03 is arranged between the balancer E4 and the boiling pot E5, and a fourth flow meter FT04 is arranged between the boiling pot E5 and the condenser E6;
the automatic control system also comprises a plurality of electric control valves for controlling the on-off of the water/steam/wort passage, wherein the electric control valves are arranged on the automatic control system in the process of brewing the beer, and the electric control valves comprise 20 electric control valves SV 01-20.
The cleaning system comprises an acid-base barrel E9, an acid-base pump P5 and a return pipe; the return pipe is connected with a condensed water outlet of the condenser E6; the acid-base barrel E9 is respectively communicated with a hot water tank E2 and a saccharification pot E3 through two cleaning branches after passing through an acid-base pump P5. A first flow meter FT01 is provided on the purge branch communicating with the hot water tank E2.
The first pipeline is communicated with the boiling pot E5 through the pipeline between the boiling pot E5 and the condenser E6, and wort in the boiling pot is uniformly stirred through wort reflux.
The system also comprises a touch screen, a switch, a small PLC, thermometers TE 01-04, liquid level meters LT 01-03, flow meters FT 01-04 and electric control valves SV 01-20; the hot water pump P1, the filter pump P2 and the wort pump P3 are respectively electric pumps P01-03
The touch screen is arranged on the door of the electric cabinet, and the switch and the small PLC are arranged in the electric cabinet;
the temperature meters TE 01-04, the liquid level meters LT 01-03 and the flow meters FT 01-04 are connected with the electric cabinet through cables, signals are transmitted to the small PLC, the signals are output after logical operation and control algorithm operation in the small PLC, and the signals are connected with the electric control valves SV 01-20, the electric pumps P1-03, the stirring machine M1 and the sieve plate lifting machine M2 through cables, so that a control function is realized;
small-size PLC passes through the switch to be connected with the touch-sensitive screen, and the touch-sensitive screen realizes concentrating the demonstration and controls each equipment and material state through carrying out information communication with small-size PLC.
Referring to fig. 3 to 5, the method for automatically controlling the saccharification process of the home-brewed beer comprises the following steps:
saccharification is started;
a hot water preparation stage: adding a certain amount of cold water into the hot water boiler, and automatically heating to a preset temperature;
a saccharification water inlet stage: according to the set temperature and the set total water inflow, cold water and hot water are added into the saccharifying pot, and the ratio of the cold water to the hot water is automatically adjusted, so that the total water inflow and the water temperature in the saccharifying pot reach the set threshold values;
a feeding stage: judging whether the water temperature in the saccharifying pot reaches a preset saccharifying initial temperature or not; if the initial saccharification temperature is reached, prompting the manual malt input; if not, heating the water in the saccharifying pot to reach a preset saccharifying initial temperature;
a saccharification temperature rise stage: after the initial saccharification temperature is reached, starting to heat the materials in the saccharification pot, and starting a saccharification temperature rise process; the saccharification temperature-rise stage comprises three temperature-rise sub-stages and three constant-temperature sub-stages, and the temperature-rise sub-stages and the constant-temperature sub-stages are alternately carried out; the heating sub-stage automatically adjusts the amount of heating steam to heat the materials in the saccharifying pot at a set heating rate; after the temperature rise sub-stage is finished, automatically entering a constant temperature sub-stage, and starting timing; the thermostat sub-stage automatically carries out heat preservation control on the materials in the saccharifying pot so that the materials in the saccharifying pot are kept at a preset temperature; after the constant temperature set time is reached, automatically ending the constant temperature sub-stage and entering the next temperature rise sub-stage;
a filtration and residue washing stage: the filtering and washing process comprises three reflux sub-stages, three filtering sub-stages and two washing sub-stages, wherein the reflux sub-stage, the filtering sub-stage and the washing sub-stage are alternately carried out; the system automatically performs a reflux sub-stage according to a set time length, automatically performs a grain washing sub-stage according to a set grain washing water amount, and automatically performs a wort filtration sub-stage according to a set accumulated amount;
heating and evaporating: continuously heating the filtered wort until the wort reaches a set boiling temperature, then automatically and discontinuously heating according to a set time length, maintaining the boiling temperature for continuous evaporation, and ending the heating and evaporation stage when the residual wort in the boiling pot reaches a set volume;
a rotary standing stage: the system automatically performs a rotation sub-stage according to a set time length, and then automatically performs a standing sub-stage according to the set time length; and (3) wort cooling stage: the system automatically adjusts the flow of wort, so that the temperature of the condensed wort is cooled to the preset temperature;
and (5) finishing saccharification.
In the process, the steps of starting, preparing hot water, saccharifying water inlet, feeding, saccharifying, heating, filtering and washing grains, heating and evaporating, revolving and standing, cooling wort and finishing are sequentially and automatically carried out continuously. The system has the function of production formula, can automatically modify production parameters in batch according to the selected type of the brewed beer, and can produce according to the actual production parameters; production parameters which can be modified comprise relevant parameters such as the preset temperature of automatic heating, the ratio of cold water to hot water, the total water inflow, the water temperature, the saccharification initial temperature, the heating rate, the constant temperature time, the preset time related to the reflux sub-stage, the water quantity of a washing tank, the volume of wort in the heating and evaporation finishing stage, the time for entering the rotor sub-stage, the standing sub-stage, the temperature for cooling the wort and the like in the method.
When the wort filtration is finished, the method also comprises the following steps: starting a grain discharging and pollution discharging process in the first stage; when the saccharification is finished, the method also comprises the following steps: and starting the grain draining and pollution discharging process of the second stage.
And after the saccharification is finished, completing the processes of grain discharge and pollution discharge, and starting the next saccharification process.
When the saccharification process is not carried out, a CIP cleaning process can be carried out; the CIP cleaning process comprises the following steps: hot water cleaning, acid/alkali liquor cleaning, cold water cleaning and hot water cleaning; the steps can be independently carried out step by step, and can also be continuously carried out in sequence.
The temperature and the liquid level value in the production process are monitored in real time, an alarm prompt is given out for the over-limit value, and an electric control valve for controlling steam heating or an electric control valve for controlling water inflow is automatically closed in an interlocking manner.
By the system and the method, the requirements of miniaturization of production equipment of the refined beer, non-occupation of production personnel, intermittent production and stable and standardized quality are met, the system has the characteristics of miniaturization, individuation, intermittent production, simplicity in operation, high reliability and the like, the automatic production of the saccharification production process of the refined beer is realized, the labor intensity and the cost of workers are reduced, the production standardization is promoted, and a technical basis is provided for the subsequent intelligent production of the refined beer.
In the description herein, references to "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be appropriately combined to form other embodiments as will be appreciated by those skilled in the art.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the utility model and should not be taken in any way as limiting the scope of the utility model. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, and these embodiments will fall within the scope of the present invention.
Claims (6)
1. An automatic control system for a saccharification process of refined beer is characterized by comprising a steam generator, a hot water tank, a saccharification pot, a balancer, a boiling pot, a condenser, a fermentation tank and an ice water tank, wherein the steam generator, the hot water tank, the saccharification pot, the balancer, the boiling pot, the condenser and the fermentation tank are sequentially communicated, and the ice water tank is communicated with the condenser;
a stirrer and a sieve plate lifter are arranged in the saccharifying pot;
a hot water pump is arranged between the hot water tank and the saccharification pot, a filter pump is arranged between the balancer and the boiling pot, a wheat juice pump is arranged between the boiling pot and the condenser, and an ice water pump is arranged between the condenser E6 and the ice water tank;
a first liquid level meter, a second liquid level meter and a third liquid level meter are respectively arranged in the hot water tank, the saccharification pot and the boiling pot;
a first thermometer, a second thermometer and a third thermometer are respectively arranged in the hot water tank, the saccharifying pot and the boiling pot; a fourth thermometer is arranged on a pipeline between the condenser and the fermentation tank;
a second flowmeter is arranged between the hot water tank and the saccharification pot, a third flowmeter is arranged between the balancer and the boiling pot, and a fourth flowmeter is arranged between the boiling pot and the condenser;
and the automatic control system also comprises a plurality of electric control valves for controlling the on-off of the water/steam/wort passage, and the electric control valves are arranged on the automatic control system for the saccharification process of the refined beer.
2. The system of claim 1, further comprising a cleaning system, wherein the cleaning system comprises an acid-base barrel, an acid-base pump, and a return pipe; the return pipe is connected with a condensed water outlet of the condenser; the acid-alkali barrel is communicated with the hot water tank and the saccharification pot through two cleaning branches after passing through the acid-alkali pump.
3. The automatic control system for saccharification process of home-brewed beer according to claim 1,
the system also comprises a touch screen, a switch and a PLC; a thermometer, a liquid level meter, a flow meter and an electric control valve; the hot water pump, the filter pump and the wort pump are all electric pumps;
the touch screen is arranged on a door of the electric cabinet, and the switch and the PLC are arranged in the electric cabinet;
the thermometer, the liquid level meter and the flow meter are connected with the electric cabinet through cables, transmit signals to the PLC, output the signals through the PLC and are connected with the electric control valve, the electric pump, the stirrer and the sieve plate lifter through cables;
the PLC is connected with the touch screen through the switch, and the touch screen realizes centralized display and control of each device and material state through information communication with the PLC.
4. The automatic control system for the saccharification process of brewed beer according to claim 1, wherein the steam generator is respectively communicated with the hot water tank, the saccharification pot and the boiling pot.
5. The automatic control system of the brewing beer saccharification process of claim 1, wherein the saccharification pot is in communication with the boiling pot.
6. The automatic control system of the brewing beer saccharification process of claim 1, wherein the pipeline between the boiler and the condenser communicates with the boiler through a first pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220240900.3U CN216972471U (en) | 2022-01-28 | 2022-01-28 | Automatic control system for saccharification process of refined beer |
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| CN202220240900.3U CN216972471U (en) | 2022-01-28 | 2022-01-28 | Automatic control system for saccharification process of refined beer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114369507A (en) * | 2022-01-28 | 2022-04-19 | 中国轻工业广州工程有限公司 | Automatic control system and method for brewing beer saccharification process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114369507A (en) * | 2022-01-28 | 2022-04-19 | 中国轻工业广州工程有限公司 | Automatic control system and method for brewing beer saccharification process |
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