Utility model content
The utility model is intended to solve one of technical problem in correlation technique at least to a certain extent.For this reason, an object of the present utility model is to propose an a kind of molten point of stove, and this molten point stove can realize continuous process of fusion point of material, and molten metal and slag separation efficiency higher, energy consumption is lower.
In one of the present utility model, the utility model proposes a kind of molten point stove, according to embodiment of the present utility model, a described molten point stove comprises:
Molten point furnace body, in described molten point furnace body, there is molten point space, a described molten point space bottom limits molten bath, described molten point space forms intake zone, melting area, disengaging zone and discharge zone successively along melt flow direction, described intake zone is positioned at one end of described molten point furnace body, described discharge zone is positioned at the other end of described molten point furnace body, and the sidewall of described intake zone is provided with opening for feed, and the sidewall of described discharge zone is provided with discharge port and slag notch; And
Multiple heat-storage type burner, described multiple heat-storage type burner is located on the sidewall of described molten point furnace body respectively, the equal correspondence in described melting area and described disengaging zone arranges heat-storage type burner described at least one pair of, and often pair of described heat-storage type burner is located in the opposing sidewalls of described molten point furnace body.
Thus, the continuous process of fusion point of material can be realized according to molten point of stove of the utility model embodiment, and molten metal and slag separation efficiency higher, energy consumption is lower.
In addition, following additional technical characteristic can also be had according to the molten point stove of the utility model above-described embodiment:
Optional, the described molten point furnace body at described molten bath place is piled up by the erosion resistant refractory brick of multilayer and is formed.Thus, the life-span of molten point stove can be significantly improved.
Optional, the refractory brick periphery at described molten bath place is provided with steel furnace shell, and is provided with refrigerating unit between refractory brick at described molten bath place and described steel furnace shell.Thus, the life-span of molten point stove can be improved further.
Optional, between the refractory brick and described steel furnace shell of described molten bath side-walls, be provided with cooling stave, the refractory brick bottom described molten bath and be provided with water cooling tube or forced air cooled tube between described steel furnace shell.Thus, the life-span of molten point stove can be improved further.
Optional, separately by having, against gas transmission is washed away, refractory brick that is high temperature resistant and heat-insulating property is piled up and formed for the front end wall being positioned at the part on the top in described molten bath of described molten point furnace body, back-end wall, side wall and furnace roof.Thus, the life-span of molten point stove can be improved further.
Optional, the front end wall being positioned at the part on the top in described molten bath of described molten point furnace body is arc headwall.Thus, the sealing to opening for feed can be realized.
Optional, a described molten point stove comprises further: feed bin; And feeding device, described feeding device is connected with described opening for feed with described feed bin respectively.
Additional aspect of the present utility model and advantage will part provide in the following description, and part will become obvious from the following description, or be recognized by practice of the present utility model.
Embodiment
Be described below in detail embodiment of the present utility model, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the utility model, and can not be interpreted as restriction of the present utility model.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end ", " interior ", " outward ", " clockwise ", " counterclockwise ", " axis ", " radial direction ", orientation or the position relationship of the instruction such as " circumference " are based on orientation shown in the drawings or position relationship, only the utility model and simplified characterization for convenience of description, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.
In addition, term " first ", " second " only for describing object, and can not be interpreted as instruction or hint relative importance or imply the quantity indicating indicated technical characteristic.Thus, be limited with " first ", the feature of " second " can express or impliedly comprise at least one this feature.In description of the present utility model, the implication of " multiple " is at least two, such as two, three etc., unless otherwise expressly limited specifically.
In the utility model, unless otherwise clearly defined and limited, the term such as term " installation ", " being connected ", " connection ", " fixing " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or integral; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals or the interaction relationship of two elements, unless otherwise clear and definite restriction.For the ordinary skill in the art, the concrete meaning of above-mentioned term in the utility model can be understood as the case may be.
In the utility model, unless otherwise clearly defined and limited, fisrt feature second feature " on " or D score can be that the first and second features directly contact, or the first and second features are by intermediary indirect contact.And, fisrt feature second feature " on ", " top " and " above " but fisrt feature directly over second feature or oblique upper, or only represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " below " and " below " can be fisrt feature immediately below second feature or tiltedly below, or only represent that fisrt feature level height is less than second feature.
In one of the present utility model, the utility model proposes a kind of molten point stove.According to embodiment of the present utility model, this molten point stove comprises: molten point furnace body, in described molten point furnace body, there is molten point space, a described molten point space bottom limits molten bath, described molten point space forms intake zone, melting area, disengaging zone and discharge zone successively along melt flow direction, described intake zone is positioned at one end of described molten point furnace body, described discharge zone is positioned at the other end of described molten point furnace body, the sidewall of described intake zone is provided with opening for feed, and the sidewall of described discharge zone is provided with discharge port and slag notch; And multiple heat-storage type burner, described multiple heat-storage type burner is located on the sidewall of described molten point furnace body respectively, the equal correspondence in described melting area and described disengaging zone arranges heat-storage type burner described at least one pair of, and often pair of described heat-storage type burner is located in the opposing sidewalls of described molten point furnace body.Contriver finds, by arranging heat-storage type burner on molten point furnace body, a molten point space is heated, can make fusion point of material successively through superfusion point space in regional time by heat fused, and molten metal can be realized be separated with the thorough of slag by arranging disengaging zone, when molten metal and slag gather in molten bath a certain amount of after can discharge from discharge port and slag notch respectively, thus the continuous process making this molten point of stove can realize fusion point of material, simultaneously owing to adopting heat-storage type burner to heat a molten point space, can realize the accurate temperature controlling melting point space and make uniform distribution of temperature field in molten point space, thus the molten component efficiency of fusion point of material can be significantly improved, and by being oppositely arranged heat-storage type burner on the sidewall of melting area and disengaging zone, make it possible to effectively utilize the heat storage in heat-storage type burner to carry out waste heat recovery to high-temperature flue gas, make full use of this part of waste heat and thermal pretreatment is carried out to burning material (combustion gas and air), thus energy consumption of unit product cost can be reduced, and heat-storage type burner gained flue-gas temperature is lower, secondly molten point stove of the present utility model to the intensity of fusion point of material and granularity requirements lower, and compare with stock column as fuel with employing coke, the utility model can not cause serious environmental pollution, the utility model goes for low grade ore in addition, the molten divisional processing of difficult ore dressing and complex ore etc.
Below with reference to Fig. 1-2, a molten point stove for the utility model embodiment is described in detail.According to embodiment of the present utility model, this molten point stove comprises:
Molten point furnace body 100: according to embodiment of the present utility model, in molten point furnace body 100, there is molten point space 10, molten bath 11 is limited bottom molten point space 10, molten point space 10 forms intake zone 12 successively along melt flow direction, melting area 13, disengaging zone 14 and discharge zone 15, intake zone 12 is positioned at one end of molten point furnace body 100, discharge zone 15 is positioned at the other end of molten point furnace body 100, the sidewall of intake zone 12 is provided with opening for feed 101, the sidewall of discharge zone 15 is provided with discharge port 102 and slag notch 103, and in the height direction, slag notch 103 is positioned at the top of discharge port 102.According to specific embodiment of the utility model, molten bath 11 can adopt the shallow pool structure of rectangle.Thus, fusion point of material can be made to be pellicular water tiling exhibition state in molten bath, thus the molten component efficiency of material can be significantly improved.
According to an embodiment of the present utility model, the molten point furnace body 100 at molten bath 11 place can be piled up by the erosion resistant refractory brick of multilayer and form, and such as refractory brick can be carbon composite brick, microporous corundum brick and schungite brick fuel etc.Thus, the erosion-resisting characteristics in molten bath can be significantly improved, thus avoid melt to the damage in molten bath, and then improve the work-ing life of molten point stove.
According to another embodiment of the present utility model, the refractory brick periphery at molten bath 11 place can be provided with steel furnace shell 16.Thus, the stable of body of heater can effectively be kept.According to another embodiment of the present utility model, refrigerating unit 17 can be provided with between the refractory brick and steel furnace shell 16 at molten bath 11 place.Thus, by arranging refrigerating unit between molten bath refractory brick and steel furnace shell, the resistance to elevated temperatures of refractory brick can be significantly improved, thus improve the work-ing life of molten point stove further.According to specific embodiment of the utility model, cooling stave can be provided with between the refractory brick and steel furnace shell 16 of molten bath 11 side-walls, those skilled in the art can select the material of cooling stave according to actual needs, such as, can adopt the cooling stave of cast steel, cast iron or copper material.According to another specific embodiment of the present utility model, the refractory brick bottom molten bath 11 and water cooling tube or forced air cooled tube can be provided with between steel furnace shell 16.Thus, the work-ing life of molten point stove can be improved further.
According to another embodiment of the present utility model, the front end wall 18 being positioned at the part on the top in molten bath 11, back-end wall 19, the side wall 20 of molten point of furnace body 100 and furnace roof 21 can separately by having, against gas transmission be washed away, refractory brick that is high temperature resistant and heat-insulating property is piled up and formed, such as, can turn and the refractory brick such as electric smelting Semi bonded magnesia chrome brick for Mg-Al spinel brick, mullite insulating brick, high-purity mullite.Thus, the work-ing life of molten point stove can be improved further.According to specific embodiment of the utility model, the front end wall 18 being positioned at the part on the top in molten bath 11 of molten point furnace body 100 can be arc tips wall.Thus, the effect of sealing can be played to opening for feed.
According to another embodiment of the present utility model, opening for feed 101 can be arranged on the bath wall of front end wall lower end, and discharge port 102 and slag notch 103 can be positioned on the bath wall of the lower end of back-end wall.Concrete, discharge port and slag notch can adopt stemming to block, when the molten metal of discharge zone in molten bath and slag gather a certain amount of after, discharging machine is adopted to drill discharge port and the slag notch of stemming blocking, with stemming, discharge port and slag notch are blocked again after discharging completes, the metal melt obtained is sent into iron foundry (shop) casting or is sent into steelshop steel-making, and slag may be used for producing the material of construction such as cement.
Heat-storage type burner 200: according to embodiment of the present utility model, comprise multiple heat-storage type burner, multiple heat-storage type burner is located on the sidewall of molten point furnace body 100 respectively, and melting area 13 and disengaging zone 14 all correspondence arrange at least one pair of heat-storage type burner, often pair of heat-storage type burner is located in the opposing sidewalls of molten point furnace body 100, namely multiple heat-storage type burner is arranged on the side wall of molten point furnace body along melt flow direction, and often pair of heat-storage type burner is oppositely arranged on side wall.
According to another embodiment of the present utility model, the temperature of melting area can be made to be 1000 ~ 1800 degrees Celsius by adopting heat-storage type burner, the temperature of disengaging zone is lower than the temperature of melting area 100 ~ 200 degrees Celsius, the temperature of preferred melting area is 1450 ~ 1700 degrees Celsius, and the temperature of disengaging zone is lower than the temperature of melting area 100 ~ 200 degrees Celsius.Thus, the separation efficiency of molten metal and slag can be improved further.
According to another embodiment of the present utility model, heat-storage type burner can be made up of coal gas heat accumulating type, air honeycomb regenerator and nozzle, air regenerator and gas regenerator are made up of adjacent two brick structures spaces, vault is built at top by laying bricks or stones, side wall adopts laying fireproof bricks, outside is the fixing steel construction of shaped steel and steel plate composition, and wherein multiple heat-storage type burner commutation can adopt centralized dispersal reversing, also can adopt individual reversal.
Such as, fusion point of material is being carried out in molten point process, one in often pair of heat-storage type burner is heat supply in molten point space by combustion gas and air, and the high-temperature flue gas produced in molten point space is discharged after the coal gas heat storage of another heat-storage type burner and air heat storage carry out waste heat recovery, after the heat storage accumulation of heat to a certain extent of this heat-storage type burner, cut off and supply combustion gas and air in heat-storage type burner, and in another heat-storage type burner, supply combustion gas and air, thus preheating is carried out in the accumulation of heat making combustion gas and air make full use of heat storage, and the high-temperature flue gas produced is discharged after previous heat-storage type burner accumulation of heat, and two heat-storage type burners are used alternatingly.
Molten point stove according to the utility model embodiment heats a molten point space by adopting heat-storage type burner, can make fusion point of material successively through superfusion point space in regional time by heat fused, and molten metal can be realized be separated with the thorough of slag by arranging disengaging zone, when molten metal and slag gather in molten bath a certain amount of after can discharge from discharge port and slag notch respectively, thus the continuous process making this molten point of stove can realize fusion point of material, simultaneously owing to adopting heat-storage type burner to heat a molten point space, can realize the accurate temperature controlling melting point space and make uniform distribution of temperature field in molten point space, thus the molten component efficiency of fusion point of material can be significantly improved, and by being oppositely arranged heat-storage type burner on the sidewall of melting area and disengaging zone, make it possible to effectively utilize the heat storage in heat-storage type burner to carry out waste heat recovery to high-temperature flue gas, make full use of this part of waste heat and thermal pretreatment is carried out to burning material (combustion gas and air), thus energy consumption of unit product cost can be reduced, and heat-storage type burner gained flue-gas temperature is lower, secondly molten point stove of the present utility model to the intensity of fusion point of material and granularity requirements lower, and compare with stock column as fuel with employing coke, the utility model can not cause serious environmental pollution, the utility model goes for low grade ore in addition, the molten divisional processing of difficult ore dressing and complex ore etc.
With reference to figure 3, the molten point stove according to the utility model embodiment comprises further:
Feed bin 300: according to embodiment of the present utility model, feed bin 300 is suitable for storing fusion point of material.It should be noted that, this feed bin can be any feed bin that may be used for storing of the prior art, and those skilled in the art can it select according to actual needs.
Feeding device 400: according to embodiment of the present utility model, feeding device 400 is connected with opening for feed 101 with feed bin 300 respectively, and is suitable for being supplied to by fusion point of material in molten point space.Concrete, fusion point of material is delivered in the high hopper above opening for feed by hot transfer roller, then be discharged in feeding device (charging machine) by high hopper, feeding device constantly carries out mechanical reciprocation, thus being supplied to fusion point of material continuous uniform in molten point stove, realize continuous uniform feed.
Conveniently understand, below the method for the molten point stove process fusion point of material adopting the utility model embodiment is described in detail.According to specific embodiment of the utility model, the method comprises: alternative supply burning material in heat-storage type burner often pair described, to heat a described molten point space, wherein, described burning material comprises combustion gas and air; And described fusion point of material is supplied to described molten point space from the described opening for feed of described molten point furnace body one end, to make described fusion point of material carry out melting and separating treatment through described intake zone, melting area, disengaging zone and discharge zone successively, thus obtain molten metal and slag, and the described discharge port of described molten metal from the described molten point furnace body the other end is discharged, described slag is discharged from described slag notch.Thus, by adopting an above-mentioned molten point stove to process fusion point of material, can realize the continuous process of directly fusion point of material, and the separation efficiency of molten metal and slag is higher, energy consumption is lower.It should be noted that, the above-mentioned method being equally applicable to this process fusion point of material for the feature and advantage described by molten point stove, repeats no more herein.
According to an embodiment of the present utility model, the temperature of melting area can be made to be 1000 ~ 1800 degrees Celsius by adopting heat-storage type burner, the temperature of disengaging zone is lower than the temperature of melting area 100 ~ 200 degrees Celsius, the temperature of preferred melting area is 1450 ~ 1700 degrees Celsius, and the temperature of disengaging zone is lower than the temperature of melting area 100 ~ 200 degrees Celsius.Thus, the separation efficiency of molten metal and slag can be improved further.
Below with reference to specific embodiment, be described the utility model, it should be noted that, these embodiments are only descriptive, and limit the utility model never in any form.
Embodiment
Direct reduction unit being produced the direct-reduced iron (DRI) obtained delivers in the high hopper above opening for feed by hot transfer roller, then be discharged in feeding device (charging machine) by high hopper, feeding device constantly carries out mechanical reciprocation, thus direct-reduced iron is melted in point stove through being supplied to of opening for feed continuous uniform, DRI is become molten mass by the flame heat fused that heat-storage type burner sprays in molten bath, and constantly flow in molten bath slowly, along with the rising gradually of temperature, after reaching molten point temperature, because molten iron is different with the proportion of slag, iron in liquation and the layering of slag meeting self-assembling formation, form molten iron and slag slag, molten iron and slag gather in the molten bath of discharge zone a certain amount of after, respectively from discharge port, slag notch is discharged.
In the description of this specification sheets, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " example ", " concrete example " or " some examples " etc. means to describe in conjunction with this embodiment or example are contained at least one embodiment of the present utility model or example.In this manual, to the schematic representation of above-mentioned term not must for be identical embodiment or example.And the specific features of description, structure, material or feature can combine in one or more embodiment in office or example in an appropriate manner.In addition, when not conflicting, the feature of the different embodiment described in this specification sheets or example and different embodiment or example can carry out combining and combining by those skilled in the art.
Although illustrate and described embodiment of the present utility model above, be understandable that, above-described embodiment is exemplary, can not be interpreted as restriction of the present utility model, those of ordinary skill in the art can change above-described embodiment, revises, replace and modification in scope of the present utility model.