CN204912782U - Automatic production line of carrying of drilling rod restoration - Google Patents
Automatic production line of carrying of drilling rod restoration Download PDFInfo
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- CN204912782U CN204912782U CN201520639916.1U CN201520639916U CN204912782U CN 204912782 U CN204912782 U CN 204912782U CN 201520639916 U CN201520639916 U CN 201520639916U CN 204912782 U CN204912782 U CN 204912782U
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- conveying roller
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Abstract
Description
技术领域 technical field
本实用新型一种输送设备,具体涉及一种钻杆修复自动输送生产线。 The utility model relates to conveying equipment, in particular to an automatic conveying production line for drill pipe repair.
背景技术 Background technique
以往管具公司每年钻杆、钻铤、套管螺纹待修工作量近万头,主要由井控车间车工班管螺纹车床进行修复。修复过程需要行车工与车床操作工密切配合,单根人工上下料,即行车吊着钻杆通过墙上的孔洞,把钻杆头部输送到室内的车床卡盘处,卡盘夹紧钻杆后对钻杆螺纹进行修复,待螺纹修复完成后,吊车再把钻杆吊起,从墙洞里把钻杆吊出来,放到料架上。整个过程劳动量大,效率低下,造成钻具修理工作滞后严重。 In the past, the pipe company had nearly 10,000 drill pipes, drill collars, and casing threads to be repaired each year, which were mainly repaired by the pipe thread lathe of the lathe crew in the well control workshop. The repair process requires the close cooperation between the driver and the lathe operator, and the manual loading and unloading of a single piece, that is, the driving hangs the drill pipe through the hole in the wall, and transports the head of the drill pipe to the indoor lathe chuck, and the chuck clamps the drill pipe Finally, the drill pipe thread is repaired. After the thread repair is completed, the crane lifts the drill pipe again, lifts the drill pipe out of the wall hole, and puts it on the material rack. The whole process is labor-intensive and inefficient, resulting in a serious lag in drilling tool repair work.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是针对上述现有技术提供一种钻杆修复自动输送生产线,减少大量辅助时间,大大提高生产效率,同时降低工人的劳动强度,操作方便安全可靠。 The technical problem to be solved by the utility model is to provide an automatic conveying production line for drill pipe repair in view of the above-mentioned prior art, which reduces a lot of auxiliary time, greatly improves production efficiency, reduces labor intensity of workers, and is convenient, safe and reliable to operate.
本实用新型解决上述问题所采用的技术方案为:一种钻杆修复自动输送生产线,它包括输送装置和浮动旋转装置,以及上料架和下料架,输送装置上的输送辊在升降气缸的作用下升起,使位于上料架上的钻杆自动滚入到输送辊上,输送辊在电机的带动下将钻杆送至车床位置,浮动旋转装置上的浮动气缸将旋转托辊升起,使钻杆脱离输送辊并置于旋转托辊上完成修复,修复好的钻杆在下料架上排列收集。 The technical scheme adopted by the utility model to solve the above problems is: an automatic conveying production line for drill pipe repair, which includes a conveying device and a floating rotating device, as well as a feeding rack and a feeding rack. It is lifted under the action, so that the drill pipe on the loading rack is automatically rolled into the conveying roller, and the conveying roller is driven by the motor to send the drill pipe to the position of the lathe, and the floating cylinder on the floating rotating device lifts the rotating idler roller , the drill pipe is separated from the conveying roller and placed on the rotating idler roller to complete the repair, and the repaired drill pipe is arranged and collected on the unloading rack.
所述输送装置上的输送机架与输送升降板之间设置有调节丝杆,输送辊固定于输送升降板上,通过调节丝杆调节位于输送辊上的钻杆高度,使钻杆顺利进入车床修复位置。 An adjusting screw is arranged between the conveying frame on the conveying device and the conveying lifting plate, and the conveying roller is fixed on the conveying lifting plate, and the height of the drill pipe on the conveying roller is adjusted by adjusting the threaded rod, so that the drill pipe enters the lathe smoothly Fix location.
所述浮动旋转装置上的浮动机架与浮动平台之间设置有浮动调节丝杆,旋转托辊成对固定连接在浮动平台上,通过浮动调节丝杆调节使不同规格的钻杆中心线与车床中心线保持一致。 A floating adjustment screw is arranged between the floating frame and the floating platform on the floating rotating device, and the rotating rollers are fixedly connected in pairs on the floating platform, and the center line of the drill pipe of different specifications is adjusted to the lathe through the adjustment of the floating adjustment screw. The centerline remains the same.
与现有技术相比,本实用新型的优点在于: Compared with the prior art, the utility model has the advantages of:
1、由单根上料变为成捆上料,上下料为按钮操作,按程序自动运行减少行车的运行频率和上料等待时间,减少了大量辅助时间。生产效率提高一倍,如:原来一个班修复13~15个头的工作量,现在只需半个班就完成了。并且大大减小行车工和吊运工的劳动强度。 1. The single feeding is changed to bundled feeding, and the loading and unloading is button operation, and the automatic operation according to the program reduces the running frequency of the driving and the waiting time for feeding, and reduces a lot of auxiliary time. The production efficiency is doubled. For example, the workload of repairing 13 to 15 heads in one shift is now completed in half a shift. And greatly reduce the labor intensity of drivers and lifters.
2、操作方便,安全可靠。 2. Easy to operate, safe and reliable.
3、减少了气候对修复工作的影响。 3. Reduce the impact of climate on restoration work.
4、采用聚氨酯辊轮,噪声极大的降低,且缓冲甩打,保护设备。 4. Using polyurethane rollers, the noise is greatly reduced, and the shock is cushioned to protect the equipment.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的侧视图。 FIG. 2 is a side view of FIG. 1 .
图3为本实用新型中输送装置的结构示意图。 Fig. 3 is a structural schematic diagram of the conveying device in the utility model.
图4为本实用新型中浮动旋转装置的结构示意图。 Fig. 4 is a structural schematic diagram of the floating rotating device in the present invention.
其中: in:
输送装置1、浮动旋转装置2、上料架3、下料架4、输送机架1.1、输送升降板1.2、输送辊1.3、升降气缸1.4、电机1.5、输送调节丝杆1.6、浮动机架2.1、浮动平台2.2、旋转托辊2.3、浮动气缸2.4、浮动调节丝杆2.5。 Conveying device 1, floating rotating device 2, feeding rack 3, unloading rack 4, conveying frame 1.1, conveying lifting plate 1.2, conveying roller 1.3, lifting cylinder 1.4, motor 1.5, conveying adjusting screw 1.6, floating frame 2.1 , Floating platform 2.2, rotating roller 2.3, floating cylinder 2.4, floating adjusting screw 2.5.
具体实施方式 Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。 The utility model is described in further detail below in conjunction with the accompanying drawings.
如图1,图2所示,本实施例中的一种钻杆修复自动输送生产线,包括多个位于一直线上的输送装置1和浮动旋转装置2,以及上料架3和下料架4,输送装置1构成运送钻杆(钻铤)的基础,负责把钻杆(钻铤)送入车修工位,在车修过程中,浮动旋转装置2起到托住钻杆(钻铤)从而进行修复的作用,上料架3和下料架4分别位于输送装置1的两侧,所述上料架3靠近输送装置1的一端低于另一端,形成一下落的倾斜角,便于待修复钻杆落至输送装置1上,而下料架4靠近输送装置1的一端高于另一端,便于修复好的钻杆离开输送装置1,使得后续要修复的钻杆能连续工作。 As shown in Fig. 1 and Fig. 2, an automatic conveying production line for drill pipe repair in this embodiment includes a plurality of conveying devices 1 and floating rotating devices 2 located in a straight line, as well as a feeding rack 3 and a feeding rack 4 , the conveying device 1 constitutes the basis for transporting the drill pipe (drill collar), and is responsible for sending the drill pipe (drill collar) into the turning station. During the turning process, the floating rotating device 2 plays a role in supporting the drill pipe (drill collar) Thereby repairing, the loading rack 3 and the unloading rack 4 are located on both sides of the conveying device 1 respectively, and the end of the feeding rack 3 close to the conveying device 1 is lower than the other end, forming a falling angle of inclination, which is convenient for waiting. The repaired drill pipes fall onto the conveying device 1, and one end of the unloading frame 4 close to the conveying device 1 is higher than the other end, so that the repaired drill pipes leave the conveying device 1, so that the subsequent drill pipes to be repaired can work continuously.
如图3所示,所述输送装置1包括输送机架1.1、输送升降板1.2和输送辊1.3,输送机架1.1与输送升降板1.2之间通过垂直导轨副相连,在输送机架1.1上安装有与输送升降板1.2相连的升降气缸1.4,输送辊1.3固定连接在输送升降板1.2上,且通过电机1.5带动,同时在输送机架1.1与输送升降板1.2之间设置有输送调节丝杆1.6,通过调节丝杆1.6来调节输送中心线位置,使不同规格的钻杆中心线与车床中心线保持一致。 As shown in Figure 3, the conveying device 1 includes a conveying frame 1.1, a conveying lifting plate 1.2 and a conveying roller 1.3, and the conveying frame 1.1 and the conveying lifting plate 1.2 are connected by a pair of vertical guide rails, and are installed on the conveying frame 1.1. There is a lifting cylinder 1.4 connected to the conveying lifting plate 1.2, and the conveying roller 1.3 is fixedly connected to the conveying lifting plate 1.2, and is driven by a motor 1.5. At the same time, a conveying adjustment screw 1.6 is set between the conveying frame 1.1 and the conveying lifting plate 1.2 , by adjusting the screw rod 1.6 to adjust the position of the conveying center line, so that the center line of the drill pipe of different specifications is consistent with the center line of the lathe.
如图4所示,所述浮动旋转装置2包括浮动机架2.1、浮动平台2.2和旋转托辊2.3,浮动机架2.1和浮动平台2.2之间通过垂直导轨副相连,在浮动机架2.1上安装有与浮动平台2.2相连的浮动气缸2.4,旋转托辊2.3成对固定连接在浮动平台2.2上,且旋转托辊2.3的轴线与钻杆相平行,在浮动机架2.1与浮动平台2.2之间设置有浮动调节丝杆2.5,旋转托辊2.3将钻杆托起后,通过浮动调节丝杆2.5调节使不同规格的钻杆中心线与车床中心线保持一致。 As shown in Figure 4, the floating rotating device 2 includes a floating frame 2.1, a floating platform 2.2 and a rotating roller 2.3, the floating frame 2.1 and the floating platform 2.2 are connected by a pair of vertical guide rails, and installed on the floating frame 2.1 There is a floating cylinder 2.4 connected to the floating platform 2.2, and the rotating idler rollers 2.3 are fixedly connected to the floating platform 2.2 in pairs, and the axis of the rotating idler rollers 2.3 is parallel to the drill pipe, and is set between the floating frame 2.1 and the floating platform 2.2 There is a floating adjustment screw 2.5, and after the rotating idler 2.3 lifts the drill rod, the centerline of the drill rods of different specifications is kept consistent with the centerline of the lathe through the adjustment of the floating adjustment screw 2.5.
工作过程:当上料时输送辊升起,把处于上料架3低端的钻杆托起并滚入到V型输送辊内,打开电机,将钻杆输送至室内的车床位置,通过调节丝杆1.6使得钻杆中心线与车床中心线保持一致,然后通过浮动气缸2.4将旋转托辊2.3升起,使钻杆与输送辊脱离,并落入旋转托辊上,通过浮动调节丝杆2.5来调节钻杆与车床的位置。当完成钻杆修复后,旋转托辊在浮动气缸的作用下下降,由输送辊接住钻杆,输送辊在升降气缸1.4的作用下下降,钻杆落到下料架上,因下料架内高外低,于是钻杆滚离输送装置。 Working process: When feeding, the conveying roller rises, lifts the drill pipe at the lower end of the loading rack 3 and rolls it into the V-shaped conveying roller, turns on the motor, and conveys the drill pipe to the indoor lathe position. The screw rod 1.6 makes the center line of the drill pipe consistent with the center line of the lathe, and then the rotating idler roller 2.3 is raised by the floating cylinder 2.4, so that the drill rod is separated from the conveying roller and falls on the rotating idler roller, and the screw rod 2.5 is adjusted by floating To adjust the position of the drill rod and the lathe. After the repair of the drill pipe is completed, the rotating idler rolls down under the action of the floating cylinder, and the conveying roller catches the drill pipe. The inside is high and the outside is low, so the drill pipe rolls off the conveyor.
除上述实施例外,本实用新型还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本实用新型权利要求的保护范围之内。 In addition to the above-mentioned embodiments, the utility model also includes other implementation modes, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520639916.1U CN204912782U (en) | 2015-08-24 | 2015-08-24 | Automatic production line of carrying of drilling rod restoration |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520639916.1U CN204912782U (en) | 2015-08-24 | 2015-08-24 | Automatic production line of carrying of drilling rod restoration |
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| CN204912782U true CN204912782U (en) | 2015-12-30 |
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| CN201520639916.1U Expired - Lifetime CN204912782U (en) | 2015-08-24 | 2015-08-24 | Automatic production line of carrying of drilling rod restoration |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332046A (en) * | 2018-10-16 | 2019-02-15 | 烟台鲁宝钢管有限责任公司 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
| CN117359205A (en) * | 2023-11-17 | 2024-01-09 | 安徽思诺物流装备有限公司 | Large frame positioning and welding turning equipment for powder tank trucks |
| CN117943569A (en) * | 2022-10-19 | 2024-04-30 | 中石化石油工程技术服务有限公司 | Casing production line auxiliary device |
-
2015
- 2015-08-24 CN CN201520639916.1U patent/CN204912782U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332046A (en) * | 2018-10-16 | 2019-02-15 | 烟台鲁宝钢管有限责任公司 | A kind of steel pipe automatic colouring rolling ring painting colour band device |
| CN117943569A (en) * | 2022-10-19 | 2024-04-30 | 中石化石油工程技术服务有限公司 | Casing production line auxiliary device |
| CN117359205A (en) * | 2023-11-17 | 2024-01-09 | 安徽思诺物流装备有限公司 | Large frame positioning and welding turning equipment for powder tank trucks |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 214444, No. 1150 West Binjiang Road, Wuxi, Jiangsu, Jiangyin Patentee after: FUHUA ZHONGYUAN JIANGSU HEAVY MACHINERY TECHNOLOGY Co.,Ltd. Address before: 214444, Jiangsu Province, Wuxi City, Jiangyin province neighborhood street innovation village Zhang Jia pad No. 158 Patentee before: JIANGYIN FUHUA MACHINERY Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20151230 |
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| CX01 | Expiry of patent term |